Desa Tech TC100VR, TC100VRNG Owner's Manual

For more information, visit www.desatech.com
For more information, visit www.desatech.com
Propane Gas Models
40-60-80,000 Btu/Hr Natural Gas Models
50-70-100,000 Btu/Hr
PROPANE AND NATURAL GAS CONSTRUCTION HEAVY
TM
OWNER’S MANUAL
IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOX­IDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
TABLE OF CONTENTS
SAFETY INFORMATION ............................................................ 2
UNPACKING............................................................................... 3
PRODUCT IDENTIFICATION ..................................................... 3
THEORY OF OPERATION ......................................................... 3
PROPANE SUPPLY.................................................................... 3
NATURAL GAS SUPPLY ............................................................ 4
VENTILATION ............................................................................. 4
INSTALLATION ........................................................................... 4
OPERATION ............................................................................... 5
STORAGE................................................................................... 6
MAINTENANCE .......................................................................... 6
SPECIFICATIONS ...................................................................... 6
TROUBLESHOOTING ................................................................ 7
ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ......... 8
REPLACEMENT PARTS .......................................................... 10
ACCESSORIES ........................................................................ 10
TECHNICAL SERVICE ............................................................. 10
OWNER’S REGISTRATION PAGE............................................11
WARRANTY AND REPAIR SERVICE ........................ Back Cover
Save this manual for future reference.
Save this manual for future reference.
SAFETY INFORMATION
2
SAFETY INFORMATION
WARNINGS
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.
WARNING: FIRE, BURN, INHALATION, AND EX­PLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARD­BOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUC­TIONS. NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASO­LINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING: NOT FOR HOME OR RECREATIONAL VEHICLE USE.
The heater is designed for use as a construction heater in accordance with ANSI Z83.7/CGA 2.14. Other standards govern the use of fuel gases and heating products for specific uses. Your local authority can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construc­tion, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters.
CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT HEATER USE.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
Carbon Monoxide Poisoning: Some people are more affected by
carbon monoxide than others. Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Propane Gas: Propane gas is odorless. An odor-making agent is
added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas may fade. Propane gas may be present even though no odor exists.
Natural Gas: Natural gas has a distinctive odor. This odor helps you
detect a natural gas leak. However, the odor may fade. Natural gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
• Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the
Standard for Storage and Handling of Liquefied Petr oleum Gas, ANSI/NFPA 58 and the Natural Gas Installation Code, CAN/ CGA B149.2. This instructs on the safe storage and handling of
propane gases.
• For Model TC100VR, use only propane gas set up for vapor withdrawal.
• For Model TC100VRNG, use only natural gas. Do not attempt to use with LP gas.
• Provide adequate ventilation. Before using heater, provide at least a 3 square foot opening of fresh, outside air.
• For indoor use only. Do not use heater outdoors.
• Keep heater away from strong drafts, wind, water spray , rain, or dripping water.
• Do not use heater in occupied dwellings or in living or sleeping quarters.
• Do not use heater in a basement or below ground level. If a leak occurs, gas may collect into hazardous amounts.
• Keep appliance area clear and free from combustible materials, gaso­line, paint thinner, and other flammable vapors and liquids. Dust is combustible. Do not use heater in areas with high dust content.
• Minimum heater clearances from combustibles: Sides: 6 feet, Top: 5 feet.
• For Model TC100VR, keep heater at least six feet from pro­pane tank(s).
• For Model TC100VR, keep propane tank(s) below 100° F.
• Use only the hose and factory preset regulator provided with the heater (if used).
• Check heater for damage before each use. Do not use a dam­aged heater.
• Check hose (if used) before each use of heater. If highly worn or cut, replace with hose specified by manufacturer before using heater .
• Do not alter heater. Keep heater in its original state.
• Do not use heater if altered.
• Locate heater on stable and level surface if heater is hot or operating.
• Not intended for use on finished floors.
• Never block air inlet (bottom of shell) or air outlet (around top of shell) of heater.
• Do not leave heater unattended.
• Keep children and animals away from heater.
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106179-01D
SAFETY INFORMATION
UNPACKING
PRODUCT IDENTIFICATION
THEORY OF OPERATION
PROPANE SUPPLY (For Model TC100VR)
3
3
SAFETY INFORMATION
Continued
• Never move, handle, or service a hot or operating heater. Severe burns may result. Y ou must wait 20 minutes after turning heater of f.
• To prevent injury, wear gloves when handling heater.
• Never attach duct work to heater.
• Turn off gas supply to heater when not in use.
• Use only original replacement parts. This heater must use de­sign-specific parts. Do not substitute or use generic parts. Im­proper replacement parts could cause serious or fatal injuries.
UNPACKING
1. Remove all packing items applied to heater for shipment. Keep
plastic cover caps (attached to valve inlet and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged,
promptly inform dealer where you bought heater.
PRODUCT IDENTIFICATION
Top
Shell
Thermocouple
Ignitor Electrode
Burner Tube
Emitter
Upper Shield
Lower Shield
Base Shield
THEORY OF OPERATION
The Fuel System for Propane: The hose/regulator assembly at-
taches to the propane gas supply. This provides fuel to the heater.
The Fuel System for Natural Gas: The gas supply attaches to the
heater by a minimum 3/4 inch i.d. hose or flexible connector. User must supply hose or flexible connector. The length should be no more than 10 feet long. The natural gas moves through the regulator and out the nozzle.
The Ignition System: The piezo ignitor lights the pilot fuel supply. The Automatic Control System: The automatic control valve shuts
off the heater if the flame goes out.
PROPANE SUPPLY
(FOR MODEL TC100VR)
You must provide propane gas and propane tank(s). Use this heater only with a propane vapor withdrawal supply
system. See Chapter 5 of the Standard for Storage and Handling of
Liquefied Petroleum Gas, ANSI/NFPA 58 and/or CAN/CGA B149.2.
Your local library or fire department will have this booklet. The amount of propane gas ready for use from propane tanks varies.
Two factors decide this amount.
1. The amount of liquid propane gas in tank(s)
2. The temperature of tank(s) The chart below shows the minimum number of 100-pound tanks
needed to run the heater. Connect tanks together with a manifold. Do not operate this product with any tank smaller than 100 pounds.
Average Temp. (ºF) Number At Tank location of Tanks
60º 2 40º 2 32º 2 20º 2 10º 3
3
Base
Valve Inlet
Piezo Ignitor Button
Hose/Regulator Assembly for Propane
Figure 1 - Product Identification
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For more information, visit www.desatech.com
106179-01D
Less gas is vaporized at lower temperatures. Two or more 100-pound tanks or one larger tank may be needed in colder weather. Your local
M U I D
E M
H G I H
Control Knob
Regulator for Natural Gas
propane gas dealer will help you select the proper supply system.
NATURAL GAS SUPPLY (For Model TC100VRNG) VENTILATION
4
INSTALLATION
Propane Model TC100VR
NATURAL GAS SUPPLY
(FOR MODEL TC100VRNG)
You must provide the natural gas supply and the connections to the heater. The natural gas supply must have a capacity of 100 scfh at 6 inches
water column to 14 inches water column. Consult your natural gas supplier for proper sizing of the natural gas
supply lines. Follow all local ordinances and codes. In the absence of local
ordinances and codes, refer to the National Fuel Gas Code Hand-
book, NFPA54/ANS Z223.1 and the Natural Gas Installation Code, CAN/CGA B149.2.
VENTILATION
WARNING: Provide at least a 3 square foot open­ing of fresh, outside air while running heater. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
FRESH OUTSIDE AIR OPENING REQUIREMENTS
HEATER SQUARE FOOT
SIZE OPENING
100,000 Btu/Hr 3.0
INSTALLATION
PROPANE MODEL TC100VR
4. Open propane supply valve on propane tank(s) slowly. not opened slowly, excess-flow check valve on propane tank may stop gas flow . If this happens, you may hear a click inside the regulator assembly, this is the check valve closing. To reset the excess flow check valve, close propane supply valve and open again slowly.
5. Check all connections for leaks. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak that must be corrected. Correct all leaks at once.
6. Close propane supply valve.
Regulator
Fuel Gas
Supply Valve
Fitting
Hose
Vent (pointing down)
Propane Tank
Note:
If
WARNING: Review and understand the warnings in the needed to safely operate this heater. Follow all local codes when using this heater.
for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply, page 3).
2. Connect fuel gas fitting on hose/regulator assembly to pro-
3. Connect hose to the valve inlet (see Figure 3). Tighten firmly
Safety Information
WARNING: Test all gas piping and connections
pane tank(s). See Figure 2. Turn fuel gas fitting counterclock­wise into threads on tank. Tighten firmly using a wrench.
PORTANT:
ing vent down protects regulator from weather damage.
using a wrench. Y ou must use the regulator supplied with heater even if propane tank has one.
Tighten regulator with vent pointing down. Point-
section, page 2. They are
IM-
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Figure 2 - Regulator With Vent Pointing Down
Valve Inlet
Hose
Figure 3 - Hose and Valve Inlet
106179-01D
INSTALLATION
H
I
G
H
S
T
A
R
Off
Position
Start /Low
Position
HIGH
MEDIUM
OFF
START/ LOW
MEDIUM
START/ LOW
HIGH
OFF
Continued
INSTALLATION
Natural Gas Model TC100VRNG
OPERATION
To Start Heater
5
5
NATURAL GAS MODEL TC100VRNG
WARNING: Review and understand the warnings in the
Safety Information
are needed to safely operate this heater. Follow all local codes when using this heater.
WARNING: Test all gas piping and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide natural gas supply system.
2. Install plumbing to a low pressure natural gas source. The source must be regulated to 1/2 psi maximum 3/4 inch i.d. hose or flexible connector not over 10 feet long.
3. Connect the hose to the regulator inlet. Use thread sealing com­pound. Tighten with a wrench
4. Open natural gas supply valve slowly.
5. Check all connections for leaks.
6. Close natural gas supply valve.
section, pages 2 and 3. They
Valve Inlet
Hose
4. Open supply valve on gas slowly.
Note:
If not opened slowly, excess-flow check valve on propane tank may stop gas flow. If this happens, you may hear a click inside the regulator assem­bly, this is the check valve closing. To reset the excess flow check valve, close propane supply valve and open again slowly .
5. Slightly depress and turn control knob counterclockwise to the LOW position (see Figure 5 or 6).
6. With the control knob pushed all the way in, press and release the piezo ignitor button. Keep pressing piezo ignitor button until the burner lights. Hold control knob down for a maximum of 15 sec­onds while attempting ignition. If heater does not ignite, release control knob and wait 3 minutes before attempting reignition.
7. After ignition, hold control knob down for about 30 seconds. This activates the automatic control system.
8. When burner remains lit, set heater at the desired heat level by slightly depressing the control knob and turning it counter­clockwise to the MED or HIGH settings (see Figure 5 or 6).
Note:
The emitter glows red on the HIGH setting only.
9. If burner goes out, turn off gas. Slightly depress and turn con­trol knob fully clockwise to OFF. Check fuel supply. If ad­equate fuel is available, wait 5 minutes, and restart heater be­ginning at step #1.
START/ LOW
OFF
Start /Low
Position
START/
MEDIUM
LOW
HIGH
OFF
Continue Turning Knob Counterclock­wise to MED and HI
Piezo Ignitor Button
Off
Position
MEDIUM
HIGH
Figure 4 - Hose and Valve Inlet
OPERATION
WARNING: Review and understand the warnings
in the
Safety Information
are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow on heater.
3. Make sure unit is turned off by slightly depressing and turning control knob fully clockwise to OFF.
106179-01D
section, pages 2 and 3. They
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M U I D
E M
H G I H
Control Knob
Figure 5 - Control Knob and Piezo Ignitor Button Locations for Propane Model TC100VR
Piezo Ignitor Button
Control Knob
Figure 6 - Control Knob, and Piezo Ignitor Button Locations for Natural Gas Model TC100VRNG
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