Desa Tech TC100 Owner's Manual

NATURAL GAS CONSTRUCTION CONVECTION HEATER
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OWNER’S MANUAL
MODEL TC100
100,000 BTU/HR
IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING:
poisoning and/or electrical shock. Only persons who can understand and follow the instruc-
tions should use or service this heater. If you need assistance or heater information such as an in-
structions manual, labels, etc. contact the manufacturer.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.desatech.com
Safety Information ............................................... 2
Unpacking............................................................ 3
Theory of Operation............................................. 3
Ventilation ............................................................ 3
Product Identication ........................................... 3
Natural Gas Supply ............................................. 3
Installation ........................................................... 4
Operation ............................................................. 5
Storage ................................................................ 5
TABLE OF CONTENTS
Maintenance ........................................................ 5
Troubleshooting ................................................... 6
Specications ...................................................... 7
Replacement Parts .............................................. 7
Technical Services ............................................... 7
Accessories ......................................................... 7
Illustrated Parts Breakdown and Parts List.......... 8
Warranty and Repair Service ............................ 10

SAFETy INFORMATION

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc­tive harm.
WARNING: Fire, burn inhala-
tion and explosion hazard. Keep
solid combustibles, such as build­ing materials, paper or cardboard, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or airborne combustibles or products such as gasoline, sol­vents, paint thinner, dust particles or unknown chemicals.
WARNING: Not for home or recreational vehicle use.
The heater is designed for use as a construction heater in accordance with ANSI Z83.7•CGA 2.14. Other standards govern the use of fuel gases and heating products for specic uses. Your local author­ity can advise you about these. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe economical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. CHECK WITH YOUR LOCAL
FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT HEATER USE.
Other standards govern the use of fuel gases and
heat producing products for specic uses. Your
local authorities can advise you about these.
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Carbon Monoxide Poisoning: Some people are
more affected by carbon monoxide than others. Early signs of carbon monoxide poisoning re-
semble the u, with headaches, dizziness and/or
nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced.
Natural Gas: Natural gas has a distinctive odor.
This odor helps you detect a natural gas leak. However, the odor may fade. Natural gas may be present even though no odor exists.
Make certain you read and understand all warn­ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
1. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for
Storage and Handling of Liqueed Petroleum Gas, ANSI/NFPA 58 Natural Gas Installation
Code, CAN/CGA B149.2. This instructs on the safe storage and handling of propane gases.
2. This product has been approved for use in the Commonwealth of Massachusetts.
3. Use only natural gas. Do not attempt to use with propane gas.
4. Provide adequate ventilation. Before using heater, provide at least a 3 ft2 (0.28 m2) open­ing of fresh, outside air.
5.
For indoor use only. Do not use heater outdoors.
6. Keep heater away from strong drafts, wind, water spray, rain or dripping water.
7. Do not use heater in occupied dwellings or in living or sleeping quarters.
8. Do not use heater in a basement or below ground level.
9. Keep appliance area clear and free from com­bustible materials, gasoline, paint thinner and
other ammable vapors and liquids. Dust is
combustible. Do not use heater in areas with high dust content.
10. Minimum heater clearances from combustibles: sides 3 feet (91 cm), top 6 feet (1.83 m).
11. Keep heater at least 6 feet (1.83 m) from propane tank(s).
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SAFETy INFORMATION
Continued
12. Use only the factory preset regulator provided with the heater.
13. Check heater for damage before each use. Do not use a damaged heater.
14. Do not alter heater. Keep heater in its original state.
15. Do not use heater if altered.
16. Locate heater on stable and level surface if heater is hot or operating.
17. Not intended for use on nished oors.
18. Never block air inlet (bottom of shell) or air outlet (around top of shell) of heater.
19. Do not leave heater unattended.
20. Keep children and animals away from heater.
21. Never move, handle or service a hot or operat-
ing heater. Severe burns may result. You must
wait 15 minutes after turning heater off.
22. To prevent injury, wear gloves when handling heater.
23. Never attach duct work to heater.
24. Turn off gas supply to heater when not in use.
25. Use only original replacement parts. This heater must use design-specific parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.

UNpACkING

1. Remove all packing items applied to heater for shipment. Keep plastic cover caps for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.

VENTILATION

WARNING: Provide at least a 3 square foot (0.28 m2) opening of fresh, outside air while running heater. If proper fresh, outside air ventilation is not provided,
carbon monoxide poisoning
can occur. Provide proper fresh, outside air ventilation before running heater.
pRODUCT
IDENTIFICATION
Outer Shell
Ignitor Button
Control Knob Button
Figure 1 - 100,000 Btu Model Heater
Regulator
Heater Inlet

THEORy OF OpERATION

The Fuel System: The gas supply attaches to the
heater by a minimum 3/4" i.d. hose or exible connector. User must supply hose or exible con-
nector. The length should be no more than 10 feet long. The natural gas moves through the regulator
and out the nozzle.
The Ignition System: The piezo ignitor lights the
pilot. The pilot lights the main burner.
The Automatic Control System: This system causes
the heater to shut down if the ame goes out.
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NATURAL GAS SUppLy

You must provide the natural gas supply and the
connections to the heater. The natural gas supply must have a capacity of 100
scfh at 6" water column to 14" water column. Consult your natural gas supplier for proper sizing
of the natural gas supply lines. Follow all local ordinances and codes. In the ab-
sence of local ordinances and codes, refer to the
National Fuel Gas Code Handbook, NFPA54/ANS
Z223.1 and the Natural Gas Installation Code, CAN/CGA B149.2.

INSTALLATION

CONNECTING TO GAS SUPPLY
WARNING: Review and un-
derstand the warnings in the Safety Information section, page
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
CAUTION: Never ignite and/
or run this heater unless the
shells are fully extended and
locked into position.
OUTER SHELL
IMPORTANT: When the heater is rst removed
from carton, the outer shell is in the down posi­tion. Protect hands before lifting outer shell. Never grasp bare metal without hand protection.
1. Care must be taken to protect hands during this step. Lift outer shell straight up as shown in Fig­ure 2, until all three clips engage slots in lower shell. Screw holes will line up at this point.
2. Lock clips into place with 3 screws (1 per clip) as shown in Figure 2. The heater must not be operated unless the outer shell is properly extended and fully locked into place.
Outer Shell
WARNING: Test all gas piping and connections for leaks after installation or servicing. Never
use an open ame to check for a leak. Apply a mixture of liquid
soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide natural gas supply system.
2. Install plumbing to a low pressure natural gas
source. The source must be regulated to 1/2 psi maximum 3/4" i.d. hose or exible connector
not over 10 feet long.
3. Install regulator to pipe inlet. Use thread sealing compound on connections. Tighten with a wrench holding pipe to prevent it from rotating.
3. Connect hose to regulator inlet. Tighten with a wrench
4. Open natural gas supply valve slowly.
5. Check all connections for leaks. Apply mix­ture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
6. Close natural gas supply valve.
Clip in Slot of Lower Shell
Figure 2 - Lifting Outer Shell
1 Screw per Clip
Figure 3 - Hose and Valve Inlet
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Valve Inlet
Hose
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OpERATION

ON
FROM “PILOT” POSITION
SLIGHT PUSH TO
TURN OFF
FULL PUSH TO
LIGHT
OFF
PILOT
OFFON
PILOT
OFFON
ON
FROM “PILOT” POSITION
SLIGHT PUSH TO
TURN OFF
FULL PUSH TO
LIGHT
OFF
PILOT
OFFON
ON
FROM “PILOT” POSITION
SLIGHT PUSH TO
TURN OFF
FULL PUSH TO
LIGHT
OFF
WARNING: Review and un-
derstand the warnings in the Safety Information section, page
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow on heater.
3. Open gas supply slowly.
4. Turn control valve knob 1/4 turn to left to
PILOT position (see Figure 4).
5. Push in and hold control valve knob while
pushing red piezo ignitor button. Ignitor
button may have to be pushed again (3 to 8 times) until pilot lights. Note: Hose may be
lled with air. If so, allow 20 seconds for gas
to reach pilot before pushing ignitor button.
6. After pilot lights, keep control valve knob de­pressed for at least 30 seconds, then release.
7. If pilot light goes out, repeat steps 4 through 6.
8. When pilot remains lit, start heater by slowly
turning control valve knob 1/4 turn to left to
ON position (see Figure 5).
Figure 4 - PILOT
Position
TO STOP HEATER
1. Close valve on gas supply.
2. Turn control valve knob 1/4 turn to right to
PILOT position. Slightly push in knob and
turn 1/4 turn to right to OFF position (see
Figure 6).
Figure 5 - ON
Position
TO RESTART HEATER
1. Wait ve minutes after stopping heater.
2. Restart heater by following steps under To Start Heater.

STORAGE

CAUTION: Be careful not to
locate ngers in groves on side
of heater, in vent holes or on bottom of shell when collaps­ing shell to the down position. Severe cuts may occur. Always wear hand protection when grasping bare metal.
1. The heater should be inspected before each use
and at least annually by a qualied person.
2.
Turn off gas supply when the heater is not in use.
3. Heater is to be stored indoors. The connec­tion between gas supply and heater must be disconnected.
4. Store in a dry, clean and safe place.

MAINTENANCE

WARNING: Never attempt to service heater while it is connected to gas supply, oper­ating or hot. Severe burns can occur.
1. Keep heater clean.
2. Inspect heater before each use. Check connec­tions for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak that must be corrected. Correct all leaks at once.
3. Inspect hose assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by a qualied
service person.
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Figure 6 - OFF Position
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TROUBLESHOOTING

WARNING: Never service heater while it is plugged in, connected to gas supply, operating or hot. Severe burns and electrical shock can occur.
OBSERVED FAULT
Pilot fails to light
Pilot lights but goes out when control valve knob is released
Maximum burn rate is low
POSSIBLE CAUSE
1. Nat ural gas supply val ve closed on gas supply
2. Air in gas line
3. Blockage in pilot orice
4. Piezo ignition system not
sparking
1. Not enough warm-up time
2. Low gas pressure
3. Thermocouple loose or needs to be replaced
4. Control valve needs to be replaced
1. Main burner valve not fully open
2. Plugged gas orices
3. Low gas pressure
REMEDY
1. Open natural gas supply valve slowly
2. Allow several minutes to purge air with automatic con­trol valve button depressed
3. Replace pilot orice
4. Adjust ignitor electrode gap
to 0.12". Check wire lead for damage. Replace piezo ignitor and/or ignitor electrode as
necessary
1. Relight, hold automatic control valve button in 45 seconds
2. Check natural gas for proper gas supply
3. Tighten connection or replace thermocouple
4. Replace control valve
1. Fully open main burner valve by turning the valve handle towards ON position until it stops
2. Replace gas orice
3. Consult natural gas supplier; check regulator output
Soot forming inside heater, ame
100% yellow
Flames are extremely high. Com­ing out of louvers
1. Main burner valve not fully open
2. Low gas pressure
1. Unit was connected to LP gas instead of natural gas.
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1. Adjust main burner valve slowly towards ON position
2. Consult natural gas supplier
1. Check gas source, replace with natural gas supply
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SpECIFICATIONS

Rating: 100,000 Btu/hr ( kW)
• Type of Gas: Natural
• Ignition: Piezo Ignitor
• Fuel Consumption: 97 Feet3/Hour
• Gas Supply Pressure to regulator:
Maximum - 1/2 psi, Minimum - 6" w.c.
• Manifold Pressure: 3" w.c.
Minimum Ambient Temperature: 0° F (-17.8° C)
• Weight: 23 lb
• Size (L x W x H): 16" x 16" x 29.5"

REpLACEMENT pARTS

WARNING: Use only original
replacement parts. This heater
must use design-specic parts.
Do not substitute or use generic parts. Improper replacement parts could cause serious or fa­tal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they
can’t supply original replacement part(s), either contact your nearest Parts Central or call DESA Heating Products’ Technical Service Department at 1-866-672-6040.
When calling DESA Heating Products, have ready
• your name
• your address
• model number of your heater
• how heater was malfunctioning
• purchase date
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If
they can’t supply original replacement part(s), either contact your nearest Parts Central (listed in
Authorized Service Center booklet) or call DESA
Heating Products at 1-866-672-6040 for referral information.
When calling DESA Heating Products, have ready
• model number of your heater
• the replacement part number

TECHNICAL SERVICES

You may have further questions about this heater.
If so, contact DESA Heating Products’ Technical Service Department at 1-866-672-6040. When calling, please have your model and serial numbers of your heater ready.
You can also visit DESA Heating Products’ Techni­cal Service web site at www.desatech.com.

ACCESSORIES

Purchase heater accessories and parts from your nearest dealer or service center. If they can not supply an accessory or part, either contact your nearest Parts Central (listed in the separate Au-
thorized Service Center booklet) or call DESA Heating Products’ at 1-866-672-6040. You can
also write to the address listed on the back page of this manual.
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MODEL TC100
4
16
18
27
19
17
5
8
9
10
11
6
7
12
13
14
1
2
3
25
26
24
23
21
23
20
22
ILLUSTRATED pARTS BREAkDOWN
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118535-01A8
pARTS LIST
MODEL TC100
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 7 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 113785-01 Cap 1 2 114178-01 Upper Shell 1 3 113821-01 Lower Shell 1 4 113777-01 Burner Ring Assembly 1 5 113778-01 Ring Shield 1 6 102445-01 Piezo Ignitor Kit 1 7 ** Base 1 8 100898-01 Thermocouple Clip Thin Hex Nut 2 9 106187-02 Thermocouple 1 10 113797-01 Ignitor Electrode 1 11 097163-08 Pilot Assembly 1 12 113783-01 Pilot Mounting Bracket 1 13 115364-03 Pilot Orice 1 14 113801-01 Elbow Fitting, 1/8 FPT x 1/4 CPSN 1 15 118538-01 Pilot Fuel Tube 1 16 118541-01 Orice, LP 1 17 113782-01 Orice Adapter 1 18 113796-01 Retaining Ring 1 19 118603-01 Pilot Fuel Tube Kit 1 20 104115-01 1/2 NPT to 1/4 NPT Reducer Bushing 1 21 104119-01 Control Valve 1 22 118540-01 1/8 NPT to 1/4 Tube Fitting 1 23 118537-01 Valve Bracket 2 24 118539-01 Pipe Nipple 1 25 103936-01 Regulator 1 26 103401-01 1/2 NPT to 1/2 45° Male Flare Connector 1 27 119689-01 Fuel Tube Kit 1
117069-05 Tradename Decal 1 113808-10 Hang Tag (English) 1 113808-12 Hang Tag (Spanish) 1 113808-11 Hang Tag (French) 1 113805-06 Installation Decal (English) 1 113805-08 Installation Decal (Spanish) 1 113805-07 Installation Decal (French) 1 113802-22 Model Decal 1
**Not a eld replaceable part
PARTS AVAILABLE - NOT SHOWN
118535-01A 9
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WARRANTy AND REpAIR SERVICE

kEEp THIS WARRANTy
Model
Serial No.
Date of Purchase
LIMITED WARRANTIES FOR NEW AND FACTORy
RECONDITIONED pRODUCTS
New Products: DESA Heating Products warrants this heater and any parts thereof, to be free of defects in materials
and workmanship for one (1) year from the date of first purchase, when operated and maintained in accordance with the manufacturer's instructions. These warranties are extended only to the original retail purchaser, when proof of purchase is provided.
Factory Reconditioned Heaters: DESA Heating Products warrants this factory reconditioned heater and any parts
thereof, to be free of defects in materials and workmanship for thirty (30) days from the date of first purchase, when operated and maintained in accordance with the manufacturer's instructions. These warranties are extended only to the original retail purchaser, when proof of purchase is provided.
These warranties cover only the cost of parts and labor required to restore the product to proper operating condition. Transportation and incidental costs associated with warranty repairs are not reimbursable under this warranty.
Warranty service is available only through authorized dealers and service centers.
This warranty does not cover defects resulting from misuse, abuse, negligence, accidents, lack of proper maintenance, normal wear, alteration, modification, tampering, contaminated fuels, repair using improper parts or repair by anyone
other than an authorized dealer or service center. Routine maintenance is the responsibility of the owner. THIS EXPRESS WARRANTY IS GIVEN IN LIEU OF ANY OTHER WARRANTY EITHER EXPRESSED
OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. DESA Heating Products assumes no responsibility for indirect, incidental or consequential damages. Some states
do not allow the exclusion or limitation of incidental or consequential damages or limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights and you may also have other rights which vary from province to province.
WARRANTy SERVICE
Should your heater require service, return it to your nearest authorized service center. Proof of purchase must be
presented with the heater. The heater will be inspected. A defect may be caused by faulty materials or workmanship. If so, DESA Heating Products will repair or replace the heater without charge.
REpAIR SERVICE
Return the heater to your nearest authorized service center. Each Service Center is independently owned and operated.
Repairs not covered by the warranty will be billed at standard prices. We reserve the right to amend these specifica­tions at any time without notice.
Illustrated parts lists can be obtained free of charge. Send a self-addressed stamped envelope to the address listed below. List the heater model number and the date located in the lower right corner of this page. A service manual may be purchased from the address listed below. Send a check or money order for $5.00 (US) payable to DESA Heating Products.
When writing for information regarding your heater, be sure to include the model number and serial number as shown on the model plate.
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004 ATTN: Customer Service Department
82 Akron Road Toronto, Ontario M8W 1T2 (416) 255-5333
118535-01 Rev. A 06/06
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