Desa Tech CP070AK, CP150AK Owner's Manual

TRADESMAN K70 & KI50
KEROSENE
PORTABLE FORCED
AIR HEATERS
(WITH BUILT-IN THERMOSTAT)
OWNER’S MANUAL
Model Numbers: CP070AK and CP150AK Heater Sizes: 70,000 and 150,000 Btu/Hr
IMPORTANT: Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
®
ARL LOGO
G 004
L.B.WHITE
KEROSENE PORTABLE FORCED AIR HEATER
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this Owner’s Manual carefully and completely before trying to assemble, oper­ate, or service this heater. Im­proper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
Carbon Monoxide Poisoning: Early
signs of carbon monoxide poisoning re­semble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include preg­nant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
DANGER: Carbon monoxide
poisoning may lead to death!
Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alco­hol, or other highly flammable fuels.
Fueling a)Personnel involved with fueling shall
be qualified and thoroughly familiar with the manufacturer's instructions and applicable federal, state, and lo­cal regulations regarding the safe fueling of heating units.
b)Only the type of fuel specified on the
heater's data plate shall be used.
c) All flame, including the pilot light, if
any, shall be extinguished and the heater allowed to cool, prior to fueling.
d)During fueling, all fuel lines and fuel-
line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e)At no time shall more than one day's
supply of heater fuel be stored inside a building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a
minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g)Whenever possible, fuel storage shall
be confined to areas where floor pen­etrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h)Fuel storage shall be in accordance
with the federal, state, or local au­thority having jurisdiction.
Never use heater where gasoline, paint thinner, or other highly flammable va­pors are present.
Follow all local ordinances and codes when using heater.
Heaters used in the vicinity of tarpau­lins, canvas, or similar enclosure ma­terials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclo­sure materials be of a fire retardant na­ture. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
Use only in well vented areas. Before using heater, provide at least a three­square-foot opening of fresh, outside air for each 100,000 Btu/Hr of rating. This heater produces carbon monoxide, which is listed by the State of Califor­nia as a reproductive toxin under Propo­sition 65.
Use only in places free of flammable vapors or high dust content.
Use only with the electrical voltage and frequency specified on model plate.
Use only a three-prong, grounded ex­tension cord.
Minimum heater clearances from com­bustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
Locate heater on a stable and level sur­face while hot or running or a fire may occur.
When moving or storing heater, keep heater in a level position or fuel spill­age may occur.
Keep children and animals away from heater.
Unplug heater when not in use.
This heater is equipped with a thermo­stat. Heater may start at anytime.
Never use heater in living or sleeping areas.
Never block air inlet (rear) or air outlet (front) of heater.
Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
Never attach duct work to front or rear of heater.
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OWNER’S MANUAL
PRODUCT IDENTIFICATION
70,000 BTU UNIT
Hot Air Outlet
Lower Shell
Fuel Tank
Side Cover
Flame-Out Control Reset Button
Power Cord
150,000 BTU UNIT
Upper Shell
UNPACKING
1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
Fan Guard
Air Filter End Cover
Fuel Cap
Hot Air Outlet
Lower Shell
Fuel Cap
Side Cover
Upper Shell
Flame-Out Control Reset Button
Fan Guard
Fuel Tank
Power Cord
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Thermostat Knob
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L.B.WHITE
KEROSENE PORTABLE FORCED AIR HEATER
ASSEMBLY
The 150,000 BTU unit is furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton.
Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT:
point extended hub of wheels toward wheel support frame (see Figure 1).
Hot Air Outlet
Fuel Tank Flange
When installing wheels,
Front Handle
Screw
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel sup­port frame.
4. Place handles on top of fuel tank flange. Insert screws through handles, fuel tank flange, and wheel support frame. Attach nut finger tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
Rear Handle
Air Inlet
FUELS
WARNING: Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gaso­line, naphtha, paint thinners, al­cohol, or other highly flammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon build up on spark plug
• the need of non-toxic anti-icer in fuel during very cold weather
IMPORTANT:
storage container. Be sure storage container is clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to shut down heater. Foreign matter may also require you to clean fuel system often.
Use a KEROSENE ONLY
VENTILATION
WARNING: Follow the mini­mum fresh, outside air ventila­tion requirements. If proper fresh, outside air ventilation is not pro­vided, carbon monoxide poison­ing can occur. Provide proper fresh, outside air ventilation be­fore running heater.
Wheel Support Frame
Wheel
Cap Nut
Figure 1 - Wheel and Handle Assembly
Nut
Axle
Extended Hub
4
Provide at least a three-square-foot opening of fresh, outside air for each 100,000 Btu/Hr rating. Provide extra fresh air if more heat­ers are being used. Btu/Hr heater requires one of the following:
• a two-car garage door (16 foot wide opening) raised 3 1/2 inches
• a single-car garage door (9 foot wide opening) raised 6 inches
• two windows (30 inch wide opening, each) raised 11 inches
Example:
A 150,000
104041
OWNER’S MANUAL
THEORY OF OPERATION
The Fuel System: The air pump forces air through the air line. The air is then pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
The Flame-Out Control System: This system causes the heater to shut down if the flame goes out.
Combustion Chamber
Spark Plug
OPERATION
WARNING: Review and un-
derstand the warnings in the
Safety Information
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all ventilation and safety infor­mation.
2. Fill fuel tank with kerosene or No. 1 fuel oil.
3. Attach fuel cap.
4. Plug power cord of heater into three­prong, grounded extension cord. Exten­sion cord must be at least six feet long.
Motor
Burner Head
section, page
Air Pump
Fan
Air Intake Filter
Extension Cord Wire Size Re­quirements
6 to 10 feet long, use 18 A WG rated cord 11 to 100 feet long, use 16 AWG
rated cord 101 to 200 feet long, use 14 AWG
rated cord
5. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded out­let. Adjust thermostat to desired setting. If heater does not start, thermostat set­ting may be too low. Turn thermostat knob to higher position to start heater. If thermostat is in HIGH position and heater still will not start, push in flame­out control reset button (see Figure 3).
To Stop Heater
1. Unplug extension cord from outlet.
To Restart Heater
1. Wait 2 minutes after stopping heater.
2. Repeat steps under To Start Heater,.
Flame-Out Control Reset Button
Clean Heated Air Out
Fuel Tank
Figure 2 - Cross Section Operational View
Nozzle
Air For Fuel System
THEORY CUTAWAY
Fuel Filter
Air For Combustion And Heating
Air Line To Burner
PFA/OV 003
Cool Air In
Air Output Filter
Electronic Ignitor
Fuel
70,000 BTU Unit
Flame-Out Control Reset Button
150,000 BTU Unit
Figure 3 - Flame-Out Control Reset Button
104041
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L.B.WHITE
KEROSENE PORTABLE FORCED AIR HEATER
STORING, TRANSPORTING, OR SHIPPING
Note:
If shipping, transport companies re-
quire fuel tanks to be empty.
1. Drain fuel tank.
Note:
Some models have drain plug on underside of fuel tank. If so, remove drain plug to drain all fuel. If heater does not have drain plug, drain fuel through fuel cap opening. Be sure all fuel is removed.
2. Replace drain plug if provided.
3. If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank, stir, and drain again. This will prevent excess debris from clogging filters dur­ing future use.
4. Replace fuel cap or drain plug. Prop­erly dispose of old and dirty fuel. Check with local automotive service stations that recycle oil.
5. If storing, store heater in dry place. Make sure storage place is free of dust and corrosive fumes.
IMPORTANT:
summer months for use during next heating season. Using old fuel could damage heater.
Do not store kerosene over
PREVENTATIVE MAINTENANCE SCHEDULE
Item How Often How To
Fuel tank Flush every 150-200 hours See Storing, Transporting, or
of operation or as needed Shipping, column 1
Air output and Replace every 500 hours of See Air Output, Air Intake, lint filters operation or once a year and Lint Filters, page 8
Air intake Wash and dry with soap and See Air Output, Air Intake, filter water every 500 hours of op- and Lint Filters, page 8
eration or replace as needed
Fuel filter Clean twice a heating season See Fuel Filter, page 9
or replace as needed
Spark plug Clean and regap every 600 hours See Spark Plug, page 9
operation or replace as needed
Fan blades Clean each season or as needed See Fan, page 8
Motor Not required/permanently lubricated
WARNING: Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
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