Desa W32RO User Manual

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W32RO MANTEL AND BASE

ASSEMBLY AND INSTALLATION INSTRUCTIONS

IMPORTANT: Read entire instruction sheet before assembling or installing mantel kit.

This mantel is only approved for use with DESA

Heating, LLC 32" replace systems. Do not use

mantel with any other product.

This mantel kit contains the following:

• Mantel pieces - unassembled and marked as follows:

#1 Base #2 Right Side with arrow #3 Right Front Leg with arrow #4 Left Side with arrow #5 Left Front Leg with arrow #6 Header with arrow #7 Top

• Hardware Kit* 14 - Metal Brackets 118937-01 28 - Screws M6 x 12 mm (1/2") 121149-01 11 - Screws M6 x 30 mm (1 1/4") 121335-01 11 - Washers M6 121336-01 1 - Allen Wrench 121337-01 * Extra hardware may be included.

If any wood pieces are missing or damaged, contact the

dealer where you purchased this mantel for replacement.

If hardware is missing or damaged, contact DESA Heating, LLC at 1-866-672-6040 for referral. You can also visit DESA

Heating, LLC's web site at www.desatech.com.

Note: Gather all mantel pieces together before assembling.

ASSEMBLING MANTEL

WARNING: Use only 1/2" screws to attach metal angle brackets. Damage to mantel will result if other screws are used for this purpose.

IMPORTANT: More than one person is required to lift assembled mantel. Lift mantel by leg assemblies. Lifting by header or mantel top could damage mantel.

When assembling mantel do not tighten screws completely until told to do so. There should be some play in the pieces

to allow for proper alignment and best possible t. It is very

important that more than one person assemble mantel. Panels must be held in proper alignment to each other while tightening screws to assure fewer gaps and proper surface align-

ment. When tightening screws, do not over tighten. This may

cause threads to strip. The supplied Allen wrench should be

used rather than a power screwdriver. Panels have threaded

inserts installed at screw locations. Screws should start and turn easily in threaded holes when assembled according to instructions. Do not force screws into holes.

IMPORTANT: A serial number label is located inside of right side panel and on outside package. When calling to request

technical assistance or for replacement parts please have

serial number ready.

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1. Lay right side panel (#2) face down on a soft surface to avoid marking nish. Attach four brackets with 1/2" screws to bottom of right front leg (#3) leaving screws slightly loose. Face brackets out (see Figure 1). Place right front leg (#3) over right side (#2) as shown in Figure

2, paying close attention to direction arrow pointing up on panels. Align threaded holes with brackets on side.

Start four 1/2" screws through brackets. Align bottom of side and leg assembly so they are ush with each other.

Hold these pieces securely in alignment while tightening

(but not over tightening) screws.

2. Assemble left side (#4) and left leg (#5) as described in

step 1.

3. Attach 6 brackets to base (#1) at threaded hole locations using 1/2" screws leaving screws loose. Face brackets toward outside (see Figure 2).

Right Front Leg

1/2" Screws

4. Place right side/leg assembly on base and align threaded holes with brackets. Start 1/2" screws through brackets into threaded holes in side/leg assembly. Back of side/ leg assembly should be ush with back of base. Assure

alignment is correct and spaces are at a minimum and

tighten leaving screws slightly loose.

5. Assemble left side/leg assembly to base (#1) following

step #4.

HEADER ASSEMBLY

Position header (#6) between leg assemblies onto shoulders with direction arrow pointing up. Align threaded holes

in header with holes in leg assembly (see Figure 4). Attach header (#4) with four 1 1⁄4" screws and washers (see Figure

4). Hold header in proper alignment with leg assemblies and

tighten, leaving screws slightly loose.

Header

Right

Side/Leg

Assembly

Figure 1 - Attaching Front Leg

Right Side

Left Leg Assembly

Header

Shoulder

Right Leg Assembly

Figure 3 - Installing Header

Washer

Leg Assembly

Bracket

1/2" Screw

Figure 2 - Leg Assembly to Base

Base (#1)

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1 1/4" Screw

Figure 4 - Attaching Header to Leg Assembly

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MANTEL TOP ASSEMBLY

Place mantel top (#7) on mantel assembly. Align back of top with back of sides. Using four 1 1/4" screws with washers, place two in each mantel side assembly (see Figure 5). With three

1 1/4" screws with washers, attach top to header. Make sure

all pieces are aligned properly and tighten, leaving screws

slightly loose.

Washer

11/4" Screw

Top (#7)

Back of Top Flush with Back of Leg Assembly

Leg Assemblies

Figure 5 - Attaching Top to Leg and Header Assembly

Figure 6 - Installing Fireplace

GAS FIREPLACE INSTALLATION

1. Fireplace should be fully assembled. See Assembling

Fireplace in replace owner’s manual.

2. Place mantel base close to installation location. See replace owner’s manual for installation clearances. Leave enough room to insert replace from back of mantel.

3. Install gas line. See Connecting to Gas Supply in replace owner’s manual. Remember to leave access to the gas shutoff valve somewhere on the base or where it is ac-

cessible to the user.

4. Check for leaks. See Checking Gas Connections in re-

place owner’s manual.

5. Position replace inside mantel (see Figure 6). Carefully position gas lines. Important: Use caution when positioning replace on base. Base may scratch easily. Make sure replace is in proper position within mantel opening

before continuing with installation.

6. Fireplace with louver door: Lower bottom louver door.

Use two screws provided in hardware package and attach replace to wooden base. Close louver door.

Fireplace with xed louver: Before installing logs or

burner assembly (see owner’s manual) remove screws securing oor to assembly. Lift oor for access to bottom of replace. Use two screws provided in replace hardware package and attach replace base to wooden base. Reinstall oor with screws removed previously.

7. Carefully push mantel and base into position against wall.

ELECTRIC FIREPLACE INSTALLATION

This mantel can be used with DESA Heating, LLC's 32" Electric Fireplace. Electric replaces install from the front of mantel. To install electric replace see replace instruction manual. Use caution when positioning replace on base. Base may

scratch easily.

122075-01B

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122075 01

DESA Heating, LLC 2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004

www.desatech.com

1-866-672-6040

NOT A UPC

122075-01 Rev. B 10/08