Desa VP1000BA, VP600B User Manual

VENT-FREE PROPANE GAS HEATER
®
OWNER’S OPERATION AND INSTALLATION MANUAL
Models: VP1000BA & VP600B
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency, or the gas supplier.
®
Save this manual for future reference.
CONTENTS
SECTION PAGE
Safety Information.........................................................................2
Product Identification .................................................................... 4
Local Codes ................................................................................... 4
Unpacking......................................................................................4
Product Features ............................................................................ 4
Fresh Air For Combustion And Ventilation .................................. 5
Installing To Wall..........................................................................9
Connecting To Gas Supply............................................................13
Checking Gas Connections............................................................14
Operating Heater ...........................................................................16
Inspecting Burner ..........................................................................18
Cleaning And Maintenance ........................................................... 20
Troubleshooting.............................................................................20
Technical Service .......................................................................... 24
Specifications ................................................................................24
Service Hints .................................................................................24
Replacement Parts ......................................................................... 25
Service Publications ......................................................................25
Accessory ......................................................................................25
Illustrated Parts Breakdown (Model VP1000BA).........................26
Parts List (Model VP1000BA) ...................................................... 27
Illustrated Parts Breakdown (Model VP600B)..............................28
Parts List (Model VP600B) ........................................................... 29
Warranty Information .................................................................... Back Cover
SAFETY
INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely be­fore trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explo­sion, and carbon monoxide poisoning.
DANGER
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas can fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
2
Safety Information continued on page 3
101869
SAFETY
INFORMATION
Continued
WARNINGS
WARNING: Any change to this heater or its controls can be dangerous.
1. Use only propane gas. Do not convert heater to use different fuel type.
2. Do not place propane supply tank(s) inside any structure. Locate propane supply tank(s) outdoors.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your building
• immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fire department.
4. Heater model VP1000BA shall not be installed in a bathroom.
5. Never install the heater
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the heater
• as a fireplace insert
• in high traffic areas
• in windy or drafty areas
6. This heater needs fresh, outside air ventilation to run properly. This heater has an oxygen depletion sensor (ODS) pilot light safety system. The ODS shuts down the heater if not enough fresh air is available. See Fresh Air for Combus- tion and Ventilation, pages 5 through 8.
7. Keep all air openings in the front and bottom of heater clear and free of debris. This will insure enough air for proper combustion.
8. If heater shuts off, do not relight until you provide fresh, outside air. If heater keeps shutting off, have it serviced.
9. Do not run heater
• where flammable liquids or vapors are used or stored
• under dusty conditions
10.Never place any objects on the heater.
11.Surface of heater becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns and clothing ignition. Heater will remain hot for a time after shut-down. Allow surface to cool before touching.
12.Carefully supervise young children when they are in same room with heater.
13.Make sure grill guard is in place before running heater.
14.Do not use heater if any part has been underwater. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
15.Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
16.Operating heater above elevations of 4,500 feet may cause pilot outage.
Continued
101869
3
PRODUCT
IDENTIFICATION
Ignitor Button
Control Knob
Grill Guard
Glass Panel
LOCAL CODES
UNPACKING
Front Panel
Figure 1 - Vent-Free Propane Gas Heater
(Model VP1000BA Shown)
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1, also known as NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
Heater Cabinet
PRODUCT
FEATURES
Safety Device
This heater has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
Piezo Ignition System
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
4
101869
FRESH AIR
WARNING
FOR
COMBUSTION
AND
VENTILA TION
This heater must have fresh air for proper operation. If not, poor fuel combustion could result. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PRODUCING ADEQUATE VENTILATION
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Contruction; 2. Unconfined Space; 3. Confined Space. The information on pages 5 through 8 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where: a. walls and ceilings exposed to the outside atmosphere have a continu-
ous water vapor retarder with a rating of one perm or less with open-
ings gasketed or sealed b. weather stripping has been added on openable windows and doors c. caulking or sealants are applied to areas such as joints around window
and door frames, between sole plates and floors, between wall-ceiling
joints, between wall panels, at penetrations for plumbing, electrical, and
gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide addi­tional fresh air. See
If your home does not meet all of the three criteria above, continue reading.
Ventilation Air From Outdoors
and
, page 8
and
.
Unconfined Space
An unconfined space has a minimum air volume of 50 cubic feet for each 1000 BTU/Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless passageways or ventilation grills between the rooms.
101869
Confined Space
A confined space has an air volume of less than 50 cubic feet for each 1000 BTU/Hr input rating of all appliances in the space (cubic feet equals length x width x height of space). Include adjoining rooms only if there are doorless passageways or ventilation grills between the rooms.
Continued
5
FRESH AIR
FOR
COMBUSTION
AND
VENTILA TION
Continued
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with
doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = ___________________ cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space
can support.
____________ (volume of space) ÷ 50 cu. ft. = (Maximum BTU/Hr
the space can support)
Example:
BTU/Hr the space can support)
3. Add the BTU/Hr of all fuel burning appliances in the space.
Example:
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/
Hr used.
_________________ BTU/Hr (maximum the space can support) _________________ BTU/Hr (actual amount of BTU/Hr used)
Example:
The space in the above example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides
an unconfined space, remove door to adjoining room or add ventilation grills between
rooms. See Ventilation Air From Inside Building, page 7. B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 8. C. Install a lower BTU/Hr heater, if lower BTU/Hr size makes room unconfined.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
Space size 18 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) =
2304 cu. ft. (volume of space)
2304 cu. ft. (volume of space) ÷ 50 cu. ft. = 46.1 or 46,100 (maximum
Vent-free heater ___________________ BTU/Hr Gas water heater* ___________________ BTU/Hr Gas furnace ___________________ BTU/Hr Vented gas heater ___________________ BTU/Hr Gas fireplace logs ___________________ BTU/Hr Other gas appliances* + ___________________ BTU/Hr Total = ___________________ BTU/Hr
Gas water heater 40,000 BTU/Hr Vent-free heater + 10,000 BTU/Hr Total = 50,000 BTU/Hr
46,100 BTU/Hr (maximum the space can support) 50,000 BTU/Hr (actual amount of BTU/Hr used)
WARNING
6
You must provide additional ventilation air in a confined space.
101869
FRESH AIR
FOR
COMBUSTION
AND
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2).
VENTILA TION
Continued
WARNING
Rework worksheet, adding the space of the adjoining unconfined space. appliances in both spaces.
Ventilation
into Adjoining
The combined spaces must have enough fresh air to supply all
12"
Ventilation Grills
Into Adjoining Room,
Grills
Room,
Option 1
Or
Remove Door into Adjoining
Room,
Option 3
Option 2
101869
12"
Figure 2 - Ventilation Air from Inside Building
Continued
7
FRESH AIR
FOR
COMBUSTION
AND
VENTILA TION
Continued
VENTILATION AIR
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT:
thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Do not provide openings for inlet or outlet air into attic if attic has a
(Continued)
Outlet Air
Inlet Air
Outlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
Ventilated Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
8
101869
INSTALLING
TO WALL
NOTICE
A qualified service person must install heater. Follow all local codes.
CHECK GAS TYPE
Use only propane gas. If your gas supply is not propane, do not install heater. Call dealer where you bought heater for proper type heater.
INSTALLATION ITEMS
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer, see page 13)
• piping (check local codes)
• sealant (resistant to propane gas)
* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. The optional A.G.A. design-certified manual shutoff valve can be purchased from your dealer. See Accessory, page 25.
• manual shutoff valve *
• ground joint union
• test gauge connection * (see Figure 13, page 14)
• sediment trap
• tee joint
• pipe wrench
LOCATING HEATER
This heater is designed to be mounted on a wall.
WARNING
Maintain the minimum clearances shown in Figure 4 (page 10). If you can, provide greater clearances from floor, ceiling, and joining wall.
WARNING
Never install the heater
• in a bathroom (Model VP1000BA - Input 10,000 BTUs)
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the heater
• as a fireplace insert
• in high traffic areas
• in windy or drafty areas
101869
CAUTION
This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities in the air (such as tobacco smoke) exist, may discolor walls.
IMPORTANT:
stalling heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Fresh Air for Combustion and Ventilation, pages 5 through 8.
Vent-free heaters add moisture to the air. Although this is beneficial, in-
CAUTION
If you install the heater in a home garage
• heater pilot and burner must be at least 18 inches above floor
• locate heater where moving vehicle will not hit it
Continued
9
INSTALLING
TO WALL
Continued
For convenience and efficiency, install heater
• where there is easy access for operation, inspection, and service
• in coldest part of room
CEILING
36"
6" Minimum From Sides Of Heater
Left Side
FLOOR
Minimum
Right Side
3"
Minimum To Top Surface Of Carpeting, Tile Or Other Combustible Material
Figure 4 - Mounting Clearances As Viewed From Front of Heater
INSTALLING HEATER TO WALL
Marking Screw Locations
1. Determine where you will locate heater.
WARNING
Maintain minimum clearances shown in Figure 5. If you can, provide greater clearances from floor and joining wall.
2. Mark two mounting screw locations on wall (see Figure 5).
8 7/8"
Minimum To
Maintain 6"
Clearance From Wall
JOINING WALL
7 3/4"
Mounting
Screw
Locations
20 1/4"
Minimum To
Maintain 3"
Clearance
From Floor
10
FLOOR
Figure 5 - Mounting Screw Locations
101869
INSTALLING
ANCHOR
TO WALL
Installing Two Mounting Screws
Note:
Wall anchors and mounting screws are in hardware package. The hardware
package is provided with heater.
Continued
Attaching to wall stud method
For attaching mounting screw to wall stud
1. Drill hole at marked location using 9/64" drill bit.
2. Insert mounting screw into wall stud.
3. Tighten screw until 1/16" space (thickness of penny) is between screwhead and wall.
Attaching to wall anchor method
Follow instructions below to attach mounting screws to hollow walls (wall areas between studs) or solid walls (concrete or masonry).
1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or masonry), drill at least 1 1/4" deep.
2. Fold wall anchor (see Figure 6).
Figure 6 - Folding Anchor
3. Insert wall anchor (wings first) into hole. Tap anchor flush to wall.
4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to
“pop” open anchor wings (see Figure 7).
IMPORTANT:
Do not hammer key!
For thick walls (over 1/2" thick) or solid walls, do not pop open wings.
Thin Walls (1/4" to 1/2" thick)
Figure 7 - Popping Open Anchor Wings For Thin Walls
5. Tighten two screws until 1/16" space (thickness of penny) is between screwheads and wall (see Figure 8).
Thin or Thick Wall (thick wall shown)
1/16" Space
Solid Wall
Figure 8 - Tightening Anchors
101869
Continued
11
INSTALLING
TO WALL
Continued
Placing Heater On Mounting Screws
1. Locate two keyhole slots on back panel of heater (see Figure 9).
2. Place large openings of slots over screwheads. Slide heater down until screws are in small portion of slots.
Keyhole Slots
Figure 9 - Location Of Keyhole Slots On Back Panel Of Heater
Removing Front Panel Of Heater
1. Remove two screws near bottom corners of front panel.
2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".
3. Pull bottom of front panel forward, then down.
Figure 10 - Removing Front Panel Of Heater
Installing Bottom Mounting Screw
1. Locate bottom mounting hole. This hole is near bottom on back panel of heater (see Figure 11).
2. Mark screw location on wall.
3. Remove heater from wall.
4. If installing bottom mounting screw into hollow or solid wall, install wall anchor. Follow steps 1 through 5 under Attaching To Wall Anchor Method, page 11. If installing bottom mounting screw into wall stud, drill hole at marked location using 9/64" drill bit.
5. Replace heater on wall.
6. Insert bottom anchor screw through back panel into bottom anchor or drilled hole (see Figure 11).
7. Tighten screw until heater is firmly secured to wall. Do not over tighten.
Note:
Do not replace front panel at this time. Replace front panel after making
gas connections and checking for leaks (see pages 13-15).
12
Figure 11 - Installing Bottom Mounting Screw
101869
CONNECTING
NOTICE
TO GAS
SUPPLY
A qualified service person must connect heater to gas supply. Follow all local codes.
CAUTION
Never connect heater directly to the propane supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane supply.
The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 12. Pointing the vent down protects it from freezing rain or sleet.
Propane Supply Tank
External Regulator
Vent Pointing Down
Figure 12 - External Regulator With Vent Pointing Down
CAUTION
Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe 3/8" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of pressure will occur.
Installation must include a manual shutoff valve, ground joint union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 13, page 14).
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
CAUTION
Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Install sediment trap in supply line as shown in Figure 13, page 14. Locate sediment trap where it is within reach for cleaning. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
101869
Continued
13
CONNECTING
TO GAS
SUPPLY
Continued
IMPORTANT:
and/or fittings.
Manual Shutoff Valve *
From External
Regulator
(11" W.C. to 14" W.C.
Pressure)
Hold pressure regulator with wrench when connecting it to gas piping
3/8" NPT Pipe Nipple
Ground Joint Union
3" Minimum
Pressure Regulator
Heater Cabinet
Tee Joint Reducer
Bushing to 1/8" NPT
1/8" NPT Plug Tap
Tee Joint
Pipe Nipple
Test
Gauge
Connection *
Sediment Trap
CHECKING
GAS
CONNECTIONS
Cap
Figure 13 - Gas Connection
* An A.G.A. design-certified manual shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional A.G.A. design-certified manual shutoff valve from your dealer. See Accessory, page 25.
WARNING
Test all gas piping and connections for leaks after installation or servicing. Correct all leaks at once.
WARNING
Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION
Make sure external regulator has been installed between propane supply and heater. See guidelines under
ply
, page 13.
Connecting to Gas Sup-
14
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG
1. Disconnect heater and its individual manual shutoff valve from gas supply piping system. Pressures in excess of 1/2 Psig will damage heater regulator.
2. Cap off open end of gas pipe where manual shutoff valve was connected.
101869
CHECKING
GAS
CONNECTIONS
Continued
3. Pressurize supply piping system by either using compressed air or opening propane supply tank valve.
4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
Test Pressures Equal To or Less Than 1/2 PSIG
1. Close manual shutoff valve (see Figure 14).
2. Pressurize supply piping system by either using compressed air or opening propane supply tank valve.
3. Check all joints from propane supply tank to manual shutoff valve (see Figure
15). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
PRESSURE TESTING HEATER GAS CONNECTIONS
1. Open manual shutoff valve (see Figure 14).
2. Open propane supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from manual shutoff valve to control valve (see Figure 15). Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operating Heater, pages 16 through 20). Check the rest of the internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to Appliance, page 18).
8. Replace front panel.
ON
Open
Manual Shutoff Valve
POSITION
101869
Propane Supply Tank
OFF
POSITION
Closed
Figure 14 - Manual Shutoff Valve
Figure 15 - Checking Gas Joints
Control Valve Location
Manual Shutoff Valve
15
OPERATING
Clockwise
HEATER
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand. When lighting
the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure
to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your build­ing.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use
tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Make sure manual shutoff valve is fully open.
3. Turn control knob clockwise
Ignitor Button
to the OFF position.
Control Knob
PILOT
OFF
16
IGNITOR
Figure 16 - Control Knob In The OFF Position
HIGH
LOW
101869
OPERATING
HEATER
4. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information at the top of page 16. If you don’t smell gas, go to the next step.
Continued
5. Press in control knob and turn counterclockwise
C-clockwise
to the PILOT position. Keep control knob pressed in for five (5) seconds (see Figure 16, page 16).
Note:
You may be running this heater for the first time after hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds. This will allow air to bleed from the gas system.
• If control knob does not pop up when released, contact a qualified service person or gas supplier for repairs.
6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the front of burner. The pilot can be seen through the glass panel. If needed, keep pressing ignitor button until pilot lights.
Note:
If pilot does not stay lit, refer to Troubleshooting, pages 20 through
23. Also contact a qualified service person or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 18.
Ignitor Electrode
Thermocouple
Pilot Burner
101869
Figure 17 - Pilot
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
Note:
If pilot goes out, repeat steps 3 through 7.
8. Turn control knob counterclockwise
C-clockwise
to the HIGH position. The main burner should light. Set control knob to any heat level between HIGH and LOW. To turn control knob from HIGH to a lower setting, press in the control knob and turn counterclockwise
Note:
Both HIGH and LOW are locked positions. You must press in control
C-clockwise
.
knob before turning it from these positions.
CAUTION
Do not try to adjust heating levels by using the manual shutoff valve.
Continued
17
Clockwise
Clockwise
OPERATING
TO TURN OFF GAS TO APPLIANCE
HEATER
Continued
INSPECTING
BURNER
Shutting Off Heater
1. Turn control knob clockwise
2. Press in control knob and turn clockwise
to the PILOT position.
Clockwise
to the OFF position.
Shutting Off Burner Only (pilot stays lit)
1. Turn control knob clockwise
to the PILOT position.
MANUAL LIGHTING PROCEDURE
1. Remove front panel (see Figure 10, page 12).
2. Follow steps 1 through 5 under Lighting Instructions, pages 16 and 17.
3. With control knob pressed in, strike match. Hold match to pilot until pilot lights.
4. Keep control knob pressed in for 30 seconds after pilot is lit. After 30 seconds, release control knob.
5. Replace front panel.
Check pilot flame pattern and burner flame pattern often.
PILOT FLAME PATTERN
Figure 18 shows a correct pilot flame pattern. Figure 19 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down.
18
Thermocouple
Figure 18 - Correct Pilot Flame Pattern
Thermocouple
GRH/OV 008BAD PILOT/LP
Figure 19 - Incorrect Pilot Flame Pattern
If pilot flame pattern is incorrect, as shown in Figure 19
• turn heater off (see To Turn Off Gas to Appliance, above)
• see Troubleshooting, pages 20 through 23
Pilot Burner
GRH/OV 007GOOD PILOT/LP
Pilot Burner
Continued
101869
INSPECTING
BURNER
Continued
BURNER FLAME PATTERN
Figure 20 shows a correct burner flame pattern. Figure 21 shows an incorrect burner flame pattern. The incorrect burner flame pattern shows yellow tipping of the flame. It also shows the flame higher than 1/2 the glass panel height.
WARNING
If yellow tipping occurs, your heater could produce increased levels of carbon monoxide. If burner flame pattern shows yellow tipping, follow instructions at bottom of this page.
NOTICE
Do not mistake orange flames with yellow tipping. Dust or other fine particles enter the heater and burn causing brief patches of orange flame.
CORRECT FLAME PATTERN
AT HIGH POSITION
(Model VP600B will be lower due to lower input rating)
Figure 20 - Correct Burner Flame Pattern
INCORRECT FLAME PATTERN
AT HIGH POSITION
Figure 21 - Incorrect Burner Flame Pattern
If burner flame pattern is incorrect, as shown in Figure 21
• turn heater off (see To Turn Off Gas to Appliance, page 18)
• see Troubleshooting, pages 20 through 23
1/2 GLASS HEIGHT
(Model VP1000BA)
Yellow Tipping
1/2 GLASS HEIGHT
101869
19
CLEANING
AND
MAINTENANCE
WARNING
Turn off heater and let cool before cleaning.
CAUTION
You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, etc.
ODS/PILOT AND BURNER ORIFICE
• Use a vacuum cleaner, pressurized air, or small, soft bristled brush to clean.
CABINET
Air Passageways
• Use a vacuum cleaner or pressurized air to clean.
Exterior
• Use a soft cloth dampened with a mild soap and water mixture. Wipe the cabinet to remove dust.
TROUBLE-
SHOOTING
Note:
All troubleshooting
items are listed in order of
operation.
20
WARNING
Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
CAUTION
Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/pilot unit.
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at ODS/pilot
POSSIBLE CAUSE
1. Ignitor electrode posi­tioned wrong
2. Ignitor electrode broken
3. Ignitor electrode not connected to ignitor cable
4. Ignitor cable pinched or wet
5. Piezo ignitor nut is loose
6. Broken ignitor cable
7. Bad piezo ignitor
REMEDY
1. Replace ignitor
2. Replace ignitor
3. Reconnect ignitor cable
4. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
5. Tighten nut holding piezo ignitor to heater cabinet. Nut is located inside heater cabinet at top
6. Replace ignitor cable
7. Replace piezo ignitor
101869
TROUBLE-
SHOOTING
Continued
OBSERVED PROBLEM
When ignitor button is pressed, there is spark at ODS/pilot but no ignition
POSSIBLE CAUSE
1. Gas supply turned off or manual shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when installed
5. Depleted gas supply
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
REMEDY
1. Turn on gas supply or open manual shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is removed
5. Contact local propane gas company
6. Clean ODS/pilot (see
Cleaning and Mainte­nance, page 20) or
replace ODS/pilot assembly
7. Replace gas regulator
ODS/pilot lights but flame goes out when control knob is released
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Manual shutoff valve not fully open
4. Thermocouple connec­tion loose at control valve
5. Pilot flame not touch­ing thermocouple, which allows thermo­couple to cool, causing pilot flame to go out. This problem could be caused by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/pilot
6. Thermocouple dam­aged
7. Control valve damaged
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Fully open manual shut-off valve
4. Hand tighten until snug, then tighten 1/4 turn more
5. A) Contact local propane gas company
B) Clean ODS/pilot (see Cleaning and Maintenance, page 20) or replace ODS/pilot assembly
6. Replace thermocouple
7. Replace control valve
101869
Continued
21
TROUBLE-
SHOOTING
Continued
OBSERVED PROBLEM
Burner does not light after ODS/pilot is lit
POSSIBLE CAUSE
1. Burner orifice is clogged
2. Burner orifice diameter is too small
3. Inlet gas pressure is too low
REMEDY
1. Clean burner orifice (see
Cleaning and Mainte­nance, page 20) or
replace burner orifice
2. Replace burner orifice
3. Contact local propane gas company
Delayed ignition of burner
Burner backfiring during combustion
Yellow flame during burner combustion
1. Manifold pressure is too low
2. Burner orifice is clogged
1. Burner orifice is clogged or damaged
2. Inlet gas pressure is too low
3. Burner damaged
4. Gas regulator defective
1. Not enough air
2. Inlet gas pressure is too low
3. Gas regulator defective
1. Contact local propane gas company
2. Clean burner orifice (see
Cleaning and Mainte­nance, page 20) or
replace burner orifice
1. Clean burner orifice (see
Cleaning and Mainte­nance, page 20) or
replace burner orifice
2. Contact local propane gas company
3. Replace burner
4. Replace gas regulator
1. Check burner for dirt and debris. If found, clean burner (see
Cleaning and Mainte­nance, page 20)
2. Contact local propane gas company
3. Replace gas regulator
22
Slight smoke or odor during initial operation
Heater produces a whistling noise when burner is lit
1. Residues from manu­facturing processes
1. Turn control knob to HIGH position when burner is cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged burner orifice
1. Problem will stop after a few hours of operation
1. Turn control knob to LOW position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas checked by local propane gas company
3. Observe minimum installation clearances (see Figure 4, page 10)
4. Clean burner (see
Cleaning and Mainte­nance, page 20) or
replace burner orifice
101869
TROUBLE-
SHOOTING
Continued
WARNING
If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT:
Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
OBSERVED PROBLEM
Heater produces a clicking/ticking noise just after burner is lit or shut off
Heater produces unwanted odors
Heater shuts off in use (ODS operates)
Operating heater where impurities in air exist may create odors.
POSSIBLE CAUSE
1. Metal expanding while heating or contracting while cooling
1. Heater burning vapors from paint, hair spray, glues, etc. See
TANT
statement above
2. Low fuel supply
3. Gas leak. See Warn-
ing statement at top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
IMPOR-
REMEDY
1. This is common with most heaters. If noise is excessive, contact qualified service person
1. Ventilate room. Stop using odor-causing products while heater is running
2. Refill supply tank
3. Locate and correct all leaks (see Checking Gas Connections, page 14)
1. Open window and/or door for ventilation
2. Contact local propane gas company
3. Clean ODS/pilot (see
Cleaning and Mainte­nance, page 20)
101869
Gas odor even when control knob is in OFF position
Gas odor during combustion
Moisture/condensation noticed on windows
1. Gas leak. See Warn-
ing statement at top of page
2. Control valve defective
1. Foreign matter be­tween control valve and burner
2. Gas leak. See Warn-
ing statement at top of page
1. Not enough combus-
tion/ventilation air
1. Locate and correct all leaks (see Checking Gas Connections, page 14)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas Connections, page 14)
1. Refer to Fresh Air for
Combustion and Venti­lation requirements
(page 5)
23
TECHNICAL
SERVICE
You may have further questions about installation, operation, or troubleshooting. If so, contact DESA International’s Technical Service Department at 1-800-323-
5190.
SPECIFICATIONS
SERVICE
HINTS
VP1000BA
BTU (Variable) 5,000/10,000 Type Gas Propane Only Ignition Piezo Pressure Regulator Setting 8" W.C. Inlet Gas Pressure (inches of water)
Maximum 14" Minimum 11"
Dimensions, Inches (H x W x D)
Heater 20 1/2 x 13 1/2 x 5 Carton 25 x 16 11/16 x 7 1/2
Weight (pounds)
Heater 13.5 Shipping 16.5
When gas pressure is too low
• pilot will not stay lit
• burner will have delayed ignition
• heater will not produce specified heat
• propane gas supply may be low
When gas quality is bad
• pilot will not stay lit
• burner will produce flames and soot
• heater will backfire when lit
VP600B
4,400/6,000 Propane Only Piezo 8" W.C.
14" 11"
20 1/2 x 13 1/2 x 5 25 x 16 11/16 x 7 1/2
13.5
16.5
24
You may feel your gas pressure is too low or gas quality is bad. If so, contact your local propane gas supplier.
101869
REPLACEMENT
PARTS
Note:
Use only original replacement parts. This will protect your warranty coverage
for parts replaced under warranty.
Parts Under Warranty
Contact authorized dealer from whom you purchased this product. If they cannot supply original replacement part(s), call DESA International’s Technical Service Department at 1-800-323-5190 for referral information.
When contacting your dealer or DESA International, have ready:
• your name
• your address
• model number of your heater
• how heater was malfunctioning
• type of gas used (propane or natural gas)
• purchase date
Usually, we will ask you to return the defective part to the factory.
Parts Not Under Warranty
Contact authorized dealers of this product. If they cannot supply original replace­ment part(s), call DESA International’s Parts Department at 1-800-972-7879 for information.
When calling DESA International, have ready:
• model number of your heater
• the replacement part number
SERVICE
PUBLICATIONS
ACCESSORY
You can purchase a service manual from the address listed on the back page of this manual. Send a check for $5.00 payable to DESA International.
Purchase this heater accessory from your local dealer. If they cannot supply this accessory, call DESA International’s Parts Department at 1-800-972-7879. You can also write to the address listed on the back page of this manual.
MANUAL SHUTOFF VALVE - GA5010
Manual shutoff valve with 1/8" NPT tap.
101869
25
26
23
22
21
20
13
12
10
4
11
7
6
9
14
15
16
28
18
24
10
27
19
25
26
29
101869
3
2
5
8
17
HEATER EXPLODED VIEW (Model VP1000BA)
1
P ARTS LIST
VP1000BA
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 25 of this manual.
KEY PART NO. NUMBER DESCRIPTION QTY.
1 098304-01 Screw, #10 x 3/8" 2 2 099467-03 Front Panel Assembly 1 3 099318-04 Grill Guard 1 4 101108-01 Grill Guard Clip 2 5 102018-01AA Bottom Glass Retainer 1 6 098260-03 Glass Panel 1 7 098532-03AA Top Glass Retainer 1 8 M11084-38 Screw, #8 x 3/8" 8 9 098352-03BR Deflector Unit 1 10 098271-03 Ignitor Cable 1 11 098249-01 Nut, M5 2 12 099059-03 ODS/Pilot Assembly 1 12-1 098514-01 Thermocouple 1 12-2 098594-01 Ignitor Electrode 1 13 099386-02 Burner 1 14 099387-05 Pilot Tubing 1 15 098251-07 Injector 1 16 099463-01 Injector Holder 1 17 099415-02 Pressure Regulator 1 18 099462-01 Burner Tubing 1 19 099391-02 Regulator Tubing 1 20 098276-01 1/8" NPT Plug 1 21 099057-01 Pressure Tap Fitting 1 22 099413-02 Control Valve 1 23 099468-09 Cabinet 1 24 097159-02 Piezo Ignitor 1 25 099393-01 Control Knob 1 26 098508-01 Valve Retainer Nut 1 27 098303-02 Screw, #6 x 5/16" 2 28 099553-01 Pilot Shield 1 29 099818-01 Internal Tooth Washer 1
101869
PARTS AVAILABLE - NOT SHOWN
099395-06 Control Position Label 1 100642-02 Assembly, Hardware 1
12-1
12-2
ODS/PILOT
27
28
23
22
21
20
13
12
10
4
11
7
6
9
14
15
16
28
18
24
10
27
19
25
26
29
101869
3
2
5
8
17
HEATER EXPLODED VIEW (Model VP600B)
1
P ARTS LIST
VP600B
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 25 of this manual.
KEY PART NO. NUMBER DESCRIPTION QTY.
1 098304-01 Screw, #10 x 3/8" 2 2 099467-03 Front Panel Assembly 1 3 099318-04 Grill Guard 1 4 101108-01 Grill Guard Clip 2 5 102018-01AA Bottom Glass Retainer 1 6 098260-03 Glass Panel 1 7 098532-03AA Top Glass Retainer 1 8 M11084-38 Screw, #8 x 3/8" 8 9 098352-03BR Deflector Unit 1 10 098271-03 Ignitor Cable 1 11 098249-01 Nut, M5 2 12 099059-03 ODS/Pilot Assembly 1 12-1 098514-01 Thermocouple 1 12-2 098594-01 Ignitor Electrode 1 13 099386-02 Burner 1 14 099387-05 Pilot Tubing 1 15 098251-08 Injector 1 16 099463-01 Injector Holder 1 17 099415-02 Pressure Regulator 1 18 099462-01 Burner Tubing 1 19 099391-02 Regulator Tubing 1 20 098276-01 1/8" NPT Plug 1 21 099057-01 Pressure Tap Fitting 1 22 099413-02 Control Valve 1 23 099468-09 Cabinet 1 24 097159-02 Piezo Ignitor 1 25 099393-01 Control Knob 1 26 098508-01 Valve Retainer Nut 1 27 098303-02 Screw, #6 x 5/16" 2 28 099553-01 Pilot Shield 1 29 099818-01 Internal Tooth Washer 1
101869
PARTS AVAILABLE - NOT SHOWN
099395-06 Control Position Label 1 100642-02 Assembly, Hardware 1
12-1
12-2
ODS/PILOT
29
NOTES
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30
_________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________
101869
NOTES
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101869
_________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________
31
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
VANGUARD VENT-FREE RESIDENTIAL GAS HEATERS
DESA International warrants this product and any parts thereof, to be free from defects in material and workmanship for two years from the date of first purchase, provided that the product has been properly installed, operated, and maintained in accordance with all applicable instructions. To make a claim under this warranty, the bill of sales or proof of purchase must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers only the cost of parts and labor required to restore this heater to proper operating condition. Warranty parts must be obtained through authorized dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater must be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance, alteration, tampering, contaminated fuels, or defects caused by improper installation. Travel, transportation, and incidental costs associated with warranty repairs are not reimbursable under this warranty and are the responsibility of the owner.
To the full extent allowed by the law of the jurisdiction that governs the sale of the product; this express warranty excludes any and all other expressed warranties and limits the duration of any and all implied warranties, including warranties of merchantability and fitness for a particular purpose to two years from the date of first purchase; and DESA International’s liability is hereby limited to the purchase price of the product and DESA International shall not be liable for any other damages whatsoever including indirect, incidental, or consequential damages.
Some states do not allow a limitation of how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation of implied warranties, or exclusion, or limitation of damages may not apply to you.
This warranty provides the original retail purchaser with specific legal rights. For specific information regarding those rights, please consult the applicable state laws.
INTERNATIONAL
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
101869-01 REV. C 2/95
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