Page 1
PORTABLE GASOLINE
GENERATORS
OWNER’S OPERATION AND INSTALLATION MANUAL
FUEL
F
120 VOLTS
RESET
TEST
FULL POWER
SELECTOR
120
ONLY
120
240V
120/240 VOLTS
ENM
00000005
HOURS 1/10
RESET
RESET
FUEL
F
120 VOLTS
RESET
TEST
Auto-Idle
ON
OFF
ENM
00000005
HOURS 1/10
R
ESET
240 VO
LTS
RESET
Generator Models: PGH7500IE and PGH11000IE
IMPORTANT: Read and understand this manual before operating or servicing
generator. Improper use of generator can cause serious injury. Keep this
manual for future reference.
Page 2
PORTABLE GASOLINE GENERATORS
SAFETY
INFORMATION
WARNINGS
IMPORTANT: Read this Owner’s
Manual and the engine Owner’s
Manual carefully. Become familiar with this generator before trying to operate or service it. Know
its uses, limitations, and any hazards involved. Improper use of
generator can cause severe injury or death from explosion, fire,
burns, electrical shock, or carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Engine exhaust contains poisonous carbon
monoxide gas. Overexposure will cause loss
of consciousness and will lead to death. Use
only in well-vented areas. Make sure area
has plenty of free-moving, fresh, outside
air. Never run generator in an enclosed or
confined area. Never run generator inside
occupied building.
Carbon Monoxide Poisoning: Early
signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness,
and nausea. If you have these signs, get
fresh air at once! Some people are more
affected by carbon monoxide than others.
These include pregnant women, persons
with heart or lung disease or anemia, those
under the influence of alcohol, and those at
high altitudes. Make certain you read and
understand all warnings. Keep this manual
for reference. It is your guide to safe and
proper operation of this generator.
Safety information appears throughout these
instructions. Pay close attention to them.
Below are definitions for the safety information listed throughout this manual.
DANGER: indicates a hazard which will
cause severe personal injury, death, or substantial property damage if you ignore warning
WARNING: indicates a hazard which can
cause severe personal injury, death, or substantial property damage if you ignore warning.
CAUTION: indicates a hazard which will
or can cause minor personal injury or property damage if you ignore warning.
.
1. Gasoline presents a hazard of fire or explosion. Gasoline is flammable. Its vapor is explosive.
• Keep fuel out of children’s reach.
• Refuel generator in a well-vented
area. Do not fill fuel tank in the dark.
Do not refuel while engine is running. Unhook all electrical loads and
shut off engine before refueling.
• Do not overfill fuel tank. Always al-
low room for fuel to expand. If you
overfill tank, fuel can overflow onto
hot generator. This can cause fire or
explosion. After refueling, tightly
close fuel tank cap.
• Do not spill fuel. Fuel or fuel vapor
may ignite. If fuel spills, make sure
area is dry before starting engine.
• Never smoke in refueling area. Never
allow open flames or sparks in area.
• Store fuel in approved container.
Store fuel in a well-vented area free
of open flames or sparks.
2. Guard against fire hazard. Keep operation area well-vented. Keep generator
at least three feet away from any object. Do not place flammable objects
near generator.
• Do not use generator where flam-
mable vapors are present. Some vapors are heavier than air. These vapors settle in low-lying places.
• Do not use generator in enclosed
spaces. This includes motor home or
RV generator compartments.
3.
Guard against electric shock. Generator
produces high voltage. This high voltage
can cause severe electric shock. Only responsible adults should use generator.
• Properly ground generator before
starting.
• Never let anyone operate or service
generator without proper instructions.
• Avoid contact with live terminals or
bare wires.
• Do not use generator outdoors in rain
or snow.
• Do not use generator near standing
water or snow.
• Do not use if generator is wet or
damp.
• Do not use generator in highly con-
ductive areas. These areas include
metal decking and steelwork.
• Only use grounded extension cords.
• Do not use any worn or damaged
electric cords. Electric shock or damage to generator may result.
• Do not wear damp clothing or wet
shoes when using generator.
4. Guard against burns. Hot engine parts
can cause severe injury. Use caution
and remain alert when using generator.
• Keep children and animals away
from generator while it is running or
hot.
• Keep all covers and shields in place.
Keep them tightly secured.
• The muffler becomes very hot dur-
ing operation. The muffler remains
hot for a while after shutdown. Do
not touch muffler while it is hot. Do
not let muffler touch anything flammable. Let engine cool before transporting or storing.
5. Have standby installation to home or
building performed by a licensed electrician. Do not let anyone else wire into
a utility circuit. Personal injury , equipment damage, or damage to home could
occur.
6. Never connect generator to any existing electrical circuits. The generator
output will back-feed into the utility
power line. This may electrocute a
power company line repair person.
Also, if generator is powering electrical circuits, the chance of an electrical
fire exists.
7. Battery gives off explosive gases. Keep
sparks, flames, and cigarettes away. Do
not remove or install battery cables
when engine is cranking or running.
Only service or use battery in a wellvented area.
8. Battery contains sulfuric acid. Battery
acid is poisonous if swallowed. Contact with skin or eyes may cause severe
burns. Do not tilt generator with battery installed. Tilting could cause battery acid to spill. W ear protective clothing and face shield when servicing.
Keep out of children’s reach.
2
106746
Page 3
OWNER’S MANUAL
SAFETY
INFORMATION
Continued
9.
Only a qualified electrical service person should service and repair generator.
• Generator produces high voltage.
Use extreme caution when working
on electrical parts.
• Always remove spark plug wire from
spark plug before servicing. This will
prevent accidental starting.
•
When working on generator, avoid hot
muffler, exhaust manifold, and engine
parts. Severe burns may occur.
• Do not work on generator when tired.
• Use only factory approved replacement parts.
10. Store generator in a well-vented area.
Make sure fuel tank is empty. Never
store with fuel in tank. Vapors may
reach an open flame or spark. Fire or
explosion may result.
11. Never operate generator
• if engine speed changes greatly
• if engine misfires often
• if powered items overheat
• if electrical output drops
• if it is sparking
• if it produces smoke or flames
• if it vibrates at high levels
• if it has a damaged receptacle
12. Keep generator and nearby areas clean.
• Keep generator free of oil, mud, and
other foreign matter.
• Remove anything that creates slip-
pery areas around generator.
• Remove oily rags and other items
that create fire hazards.
• Keep a fire extinguisher nearby.
Make sure it is rated ABC by the
NFPA. They are good for all uses.
Consult your local fire department.
• Keep fire extinguisher well main-
tained. Be familiar with its use.
13. Know how to stop engine quickly.
Know how to use all controls.
14. Prolonged exposure to loud noise can
cause hearing loss.
• When working around generator,
wear approved hearing protection.
• Remember neighbors when using
generator.
PRODUCT
IDENTIFICATION
Gas Cap/Fuel Gauge
Control
Panel
FUEL
F
120 Volt
Receptacle
120 Volt
Receptacle
(GFCI)
120 Volt
Receptacle
(Duplex)
Hour Meter
Fuel
Valve
Lever
Starter Grip
Engine
120/240 Volt
Receptacle
Choke
Lever
120 VOLTS
RESET
TEST
Engine ON/
OFF Switch
120/240 VOLTS
ENM
00000005
HOURS 1/10
Circuit
Breaker
RESET
RESET
Auto-Idle Switch
HONDA
OFF
ON
START
ENGINE SW
CIRCUIT
BREAKER
ON/push OFF
Oil Dipstick
Gas Tank
FUEL
F
Alternator
Roll Cage
Ground
Lug
106746
Figure 1 - Portable Generator (Model PGH7500IE Shown)
3
Page 4
PORTABLE GASOLINE GENERATORS
GENERAL
INFORMATION
Powerfast portable generators are rugged
and compact. These models provide dependable, trouble-free service. The alternators are
brushless with revolving fields. Honda gasoline engines provide long life under heavy
use. Honda engines have overhead valves
(OHV). This provides high performance with
lower fuel consumption. These engines are
governed to maintain engine speed of 3600
RPM under load. 3600 RPM engine speed
provides 120/240V, 60 Hz power.
ADDITIONAL FEATURES
• Circuit breaker protection
• Spark-arresting muffler (except model
PGH11000IE)
• Large fuel tank
• Oil alert system
• Electric starter
• 15-Amp ground fault circuit interrupter
(GFCI) receptacle
UNPACKING
1. Remove generator from carton.
2. Remove any protective packaging applied to generator for shipment.
3. Check for loose or missing parts. Check
for shipping damage. If any parts are
missing or damaged, promptly inform
dealer where you bought generator.
4. Battery cables are supplied. These
cables are in a separate bag inside
generator carton. You must install
these cables to engine. See Battery,
pages 7 an d 8, for installation instructions.
VENTILATION
DANGER: Use only in wellvented areas. Make sure area has
plenty of free-moving, fresh, outside air. Never run generator in
an enclosed or confined area.
Never run generator inside occupied building. Engine exhaust
contains poisonous carbon monoxide gas. Overexposure will
cause loss of consciousness and
will lead to death.
This generator needs cooling air to run properly. Never block free-flowing, cooling air
to generator. Overheating will occur without cooling air. This will damage the generator. Keep generator at least three feet
away from any object.
DUST, DIRT, RAIN,
AND SNOW
WARNING: Do not use generator outdoors in rain or snow.
Do not use generator near standing water or snow. Do not use if
generator is wet or damp. Operating generator in these conditions increases the risk of electrocution. Severe injury or death
can occur.
Do not use generator in extremely dusty or
dirty conditions. This will severely affect its
life. Keep generator clean. Do not allow
dust, dirt, rain, or snow to collect on it.
Protect generator from outdoor elements.
HIGH AND LOW
TEMPERATURE
OPERATION
Air temperature affects generator output.
Output drops 1% for each 10° temperature
rise above 60° F. Very low temperatures may
make the engine hard to start. See engine
Owner’s Manual for more information.
4
106746
Page 5
SPECIFICATIONS
MODEL PGH7500IE PGH11000IE
Electrical
Rated Wattage 7000 10,000
Rated Amperage
120 V 57 83.3
240 V 28.3 41.7
Receptacle
120-V Duplex Yes Yes
120-V, 15-A GFCI Yes Yes
120-V Twist-Lock 30 Amp 30 Amp
120/240-V Twist-Lock 30 Amp 30 Amp
120/240-V, 50-A No Yes
General
Honda Engine H.P. 13 20
Honda Model GX390K1VXE GX620VXA3
Fuel Type Gasoline Gasoline
Fuel Tank Capacity 5 gal. 5 gal.
Oil Alert System Yes Yes
Start Method Electric Electric
Weight (pounds) 247 325
OWNER’S MANUAL
* Single-phase, 1.0 power factor
Note:
Ratings apply to SAE standard conditions. Reduce ratings 3 1/2% for each 1000 feet
above sea level and 1% for each 10° Fahrenheit rise above 60°F.
106746
5
Page 6
PORTABLE GASOLINE GENERATORS
GENERATOR
FEATURES
OIL ALERT SYSTEM
The oil alert system protects the engine from
low oil damage. This system automatically
shuts down the engine and prevents engine
restarting if the oil level falls too low.
Note:
When this happens, the engine switch
remains in the ON position. The oil alert
system is wired into the ON/OFF Switch.
If this system shuts down the engine, the
engine will not start until you add oil. Add
oil to engine (see Engine Oil, page 7).
Note:
Operate generator on a level surface.
If not level, the oil may flow away from the
oil level sensing device. This will cause the
oil alert system to shut down engine.
See engine Owner’s Manual for more
information.
HONDA
OFFONSTART
ENGINE SW
CIRCUIT
BREAKER
Figure 2 - Engine Switch Location
ELECTRIC START
A battery is not supplied with generator.
You must provide a 12-volt, 32-amp-hour
battery. For more battery information, see
Battery, pages 7 and 8.
GROUND FAULT CIRCUIT
INTERRUPTER RECEPTACLE
All models have a 120-volt ground fault
circuit interrupter (GFCI) receptacle. The
GFCI protects you against hazardous electrical shock caused when your body becomes a path through which electricity travels to reach ground. This could happen when
you touch an appliance or cord that is ‘live’
through faulty mechanism, damp or worn
insulation, etc.
When protected by the GFCI, you may still
feel a shock, but the GFCI should cut it off
quickly. A person in normal health should
not receive serious injury.
very small children may still be affected.
Test Procedure
Check the GFCI receptacle every month.
This insures it is working right.
1. Push black TEST button. Red RESET
button should pop out. This should trip
GFCI, resulting in no electrical power
at receptacle. Verify this by plugging
test lamp with good bulb into receptacle. If lamp does not work, GFCI receptacle is good.
WARNING: If RESET button
does not pop out, do not use the
GFCI receptacle. Contact a qualified electrician for repairs.
2. If the GFCI receptacle tests okay, restore power by pushing the RESET
button back in. The test lamp should
work at this time
must press the RESET button firmly
and fully. It should lock into place. If
the GFCI does not lock into place, do
not use receptacle. Contact a qualified
electrician for repairs.
Note:
Infants and
. IMPORTANT:
RESET
TEST
You
ENGINE CIRCUIT BREAKER
This circuit breaker, or fuse, protects the
battery charging circuit. A short circuit will
trip the circuit breaker. The circuit breaker
will also trip if you install battery wrong.
Push circuit breaker button to reset. On
Model PGH11000IE, the fuse is located
inside of the Keyswitch box.
OFFONSTART
ENGINE SW
Engine Circuit
Breaker Button
Figure 4 - Engine Circuit Breaker
CIRCUIT
BREAKER
ON/push OFF
RECEPTACLE CIRCUIT
BREAKER
The circuit breakers protect the receptacles
and alternator. Overloading generator will
trip circuit breaker. A short circuit in item
being powered will also trip breaker. If this
occurs, unplug electrical load from receptacle. Let circuit breaker cool down. Push
circuit breaker button to reset.
Electric motors need higher starting current.
They require up to three-times their rated
wattage to start. The starting current needed
may be too high. This can cause nuisance
circuit breaker tripping. To help prevent
this, start electric motors first. Connect additional items to generator after starting
motors. If this continues to happen, reduce
the total generator load.
20
Normal
Figure 5 - Receptacle Circuit Breaker
Button
Note:
High ambient temperature will cause
nuisance tripping.
20
Tripped
Figure 3 - GFCI Receptacle
6
106746
Page 7
OWNER’S MANUAL
ENGINE OIL
We ship the generator without oil in the
engine crankcase. You must add oil before
starting engine. See engine Owner’s Manual
for specific oil type.
CHECKING OIL LEVEL AND
ADDING OIL
Follow steps below to check oil level. Make
sure engine is level and stopped.
1. Remove dipstick (see Figure 6). Wipe
dipstick clean.
2. Insert dipstick into oil filler neck. Do
not screw it in. Oil level should be at
top of filler neck. Oil should cover most
of dipstick. For Model PGH11000IE
only , the oil should be between the two
dots on dipstick.
3. If level is low, fill to top of oil filler neck
(see Figure 6). For Model PGH11000IE
only, fill to top dot on dipstick. Only use
oil recommended in engine Owner’s
Manual.
Note:
If oil level is too low, oil alert system
will shutdown engine and prevent engine
from restarting.
Oil Level
At Top Of
Filler Neck
Oil
Figure 6 - Checking Oil Level (Model
PGH7500IE Shown)
Dipstick
FUEL
WARNING: Gasoline presents
a hazard of fire or explosion.
Gasoline is flammable. Its vapor
is explosive.
• Keep fuel out of children’s
reach.
•
Refuel generator in a wellvented area. Do not fill fuel tank
in the dark. Do not refuel while
engine is running. Unhook all
electrical loads and shut off
engine before refueling.
• Do not overfill fuel tank. Al-
ways allow room for fuel to
expand. If you overfill tank, fuel
can overflow onto hot engine.
This can cause fire or explosion. After refueling, tightly
close fuel tank cap.
• Do not spill fuel. Fuel or fuel
vapor may ignite. If fuel spills,
make sure area is dry before
starting engine.
• Never smoke in refueling area.
Never allow open flames or
sparks in area.
• Store fuel in approved con-
tainer. Store fuel in a wellvented area free of open flames
or sparks.
Use clean, fresh, unleaded gasoline. Use
gasoline with octane rating of 86 or higher.
Service station gasoline pumps should display the octane rating. Using gasoline with
lower octane level could damage engine.
Avoid getting dirt, dust, or water in fuel
tank. Do not mix oil with gasoline.
See engine Owner’s Manual for more
information.
BATTERY
WARNING: Battery gives off
explosive gases. Keep sparks,
flames, and cigarettes away. Do
not remove or install battery
cables when engine is cranking
or running. Only service or use
battery in a well-vented area.
WARNING: Battery contains
sulfuric acid. Contact with skin
or eyes may cause severe burns.
Do not tilt generator with battery
installed. Tilting could cause battery acid to spill. Wear protective
clothing and face shield when
servicing. Keep out of children’s
reach.
• If battery acid gets on your
skin, wash with water.
• If battery acid gets in your eyes,
flush with water at least 15 minutes. Call a doctor at once.
Battery acid is poisonous.
• If swallowed, drink large
amounts of water or milk. Follow with milk of magnesia or
vegetable oil. Call a doctor at
once.
CAUTION: If you remove battery, insulate the red, positive (+)
battery cable terminal. Insulate
with electrical tape. Exposed terminal may spark when generator
runs.
IMPORTANT:
tions are the correct polarity. Electric start
generators use negative ground, 12-volt DC
starting system.
A battery is not supplied with generator.
You must provide a 12-volt, 32-amp-hour
battery. The positive and negative battery
cables are supplied with generator. You
must install these cables before mounting
battery.
Make sure battery connec-
106746
Continued
7
Page 8
FUEL
F
PORTABLE GASOLINE GENERATORS
BATTERY
Continued
Always wear safety glasses when working
with battery. Make sure battery terminals are
clean. Make sure cable connections are tight.
Always shut down engine before removing
or attaching battery cables. Always remove
the negative (–) cable first. Always attach
negative (–) cable last.
Black,
Negative (–)
Battery Cable
Nut
Battery
INSTALLING BATTERY
CABLES TO ENGINE
1. Attach the red, positive (+) battery
cable to the starter solenoid on engine
(see Figure 7). The starter solenoid is
located directly above the starter on
Model PGH11000IE. This cable is factory installed.
CAUTION: Do not over tighten
positive terminal on starter solenoid. Positive terminal could rotate and cut into negative terminal, causing a short.
2. Attach the black, negative (–) battery
cable to the engine block. Use the bolt,
nut, and two washers provided with the
battery cables. Use long mounting
hole on opposite side of engine from
starter solenoid. Attach cable as shown
in Figure 8.
Starter
Solenoid
Red, Positive (+)
Battery Cable
Figure 7 - Connecting Red, Positive (+)
Battery Cable to Engine Starter Solenoid
(Model PGH7500IE Shown)
Figure 8 - Connecting Black, Negative (-)
Battery Cable to Engine Block (Model
PGH7500IE Shown)
MOUNTING BATTERY TO
GENERATOR
1.
Secure battery to generator by battery
hold-down system. This system consists
of the battery mounting bracket, hook
bolts, and nut (see Figure 9).
Note:
Model PGH11000IE battery is
located on opposite side as shown (see
Figure 10).
2. Locate the red, positive (+) battery
cable from starter solenoid. Connect it
to the positive (+) battery terminal (see
Figures 11 and 12).
3. Locate the black, negative (–) battery
cable attached to engine block. Connect
it to the negative (–) battery terminal
(see Figures 11 and 12).
4. Check battery before starting engine.
Make sure fluid levels are full. Make
sure battery is charged.
See engine Owner’s Manual for more
information.
Battery
Mounting
Bracket
Nut
FULL POWER
120
ONLY
120
240V
ENM
00000005
H
O
U
R
S
1
/10
Battery
Battery
Hook
Bolt
Mounting
Bracket
Figure 10 - Battery Hold-Down System
(Model PGH11000IE Shown)
FULL POWER
120
ONLY
120
240V
ENM
00000005
HOURS 1/10
TO ENGINE
BLOCK
TO STARTER
SOLENOID
Figure 11 - Connecting Positive and
Negative Cables to Battery
(Model PGH7500IE Shown)
FUEL
F
TO
STARTER
SOLENOID
TO
ENGINE
BLOCK
Figure 12 - Connecting Positive and
Negative Cables to Battery
(Model PGH11000IE Shown)
Hook
Bolt
Figure 9 - Battery Hold-Down System
(Model PGH7500IE Shown)
8
106746
Page 9
OWNER’S MANUAL
GENERATOR
GROUNDING
WARNING: You must properly earth-ground generator before starting. This will help guard
against deadly electric shock.
Only use grounded plugs with
generator. Only use grounded extension cords. Only use threewire or double-insulated power
tools.
Grounding generator helps prevent electric
shock from a ground fault condition. Locate
ground lug on end of generator housing (see
Figure 13). Attach a #10 stranded-copper
ground wire to ground lug. Drive grounding
point into ground. Grounding point can be a
stake, grounding rod, or pipe. Grounding
point should be copper or brass. Attach
ground wire to grounding point. You must
supply the ground wire and grounding point.
These do not come with generator. Follow
the National Electrical Code and all state
and local codes. Consult your power company or a licensed electrician.
WARNING: For a grounding
point, do not use metal pipe being used to carry combustible
materials or gases.
FUEL
F
Ground Lug
Copper or
Brass
Grounding
Point
EXTENSION
CORDS
Only use grounded extension cords. Be sure
to use extension cord with proper wire gauge
size. See chart below.
Recommended Minimum Wire
Gauges (AWG) for Extension
Cords
Ampere AWG for Length of
Load Cord in Feet
50' 100' 150'
2181818
3181818
4161616
5161616
6161614
8161412
10 16 14 12
12 14 14 12
14 14 12 10
16 12 12 10
20 10 10 8
STANDBY
INSTALLATION TO
HOME OR
BUILDING
WARNING: Have standby installation performed by a skilled,
licensed electrician. Do not let
anyone else wire into a utility
circuit. Personal injury, equipment damage, or damage to home
could occur.
IMPORTANT:
power your entire home. Most home utility
electric service is more than 60 amps. This
will exceed generator output. Only power
needed items during a power outage. Make
sure total wattage of electrical load does not
exceed rated wattage of generator.
You may need to use this generator as a
standby power source. During a power outage, the generator will power selected items
in a building. Have generator and additional
wiring installed by a skilled, licensed electrician. This is not a do-it-yourself job. Follow all local codes.
WARNING: The electrician
must install a double-throw transfer switch. This isolates existing
electrical circuits from the utility
power line. If not isolated, generator output will back-feed into
utility power line. This may electrocute a power company line
repair person.
This generator will not
Alternator
Figure 13 - Grounding Generator
(Model PGH7500IE Shown)
106746
Ground Wire
9
Page 10
PORTABLE GASOLINE GENERATORS
DETERMINING
ELECTRICAL LOAD
FOR GENERATOR
You must decide what electrical load your
generator can power. Do this before using
generator. Use the following four-step
method. It will help you select a load that is
not too large. Make sure total wattage of all
electrical loads does not exceed rated wattage of generator. For rated wattage of your
generator, see Specifications, page 5. Electric motors present a special problem when
figuring load. Read Step 3 carefully.
1. Make two lists of items you want powered by generator. List all motors and
motor powered appliances in one. List all
lights, small appliances, etc. in the other.
For standby service to home or building,
only include items you must power.
2. Enter running watts of each item except motors. The light bulb or appliance
nameplate lists its wattage. Remember,
1KW = 1000 watts.
plate may not list wattage. It may only
list volts and amps. The formula for
finding wattage is: Volts x Amps =
Watts. For example: An appliance
nameplate states 3 amps at 120 volts. 3
amps x 120 volts = 360 watts.
3. Electric motors present a special problem. They require up to three-times
their rated wattage to start. Chart 2,
below, shows starting watts for different size motors. For example: an electric motor nameplate states 5 amps at
120 volts. 5 amps x 120 volts = 600
watts running. Multiply this figure by
3. This will show the starting watts
needed. 600 watts x 3 = 1800 watts to
start. When figuring the generator load
Chart 1 - Typical Electric Appliance Wattages
Running Starting
Equipment Watts Watts
Light bulb (100W) 100 100
Radio 150 150
Fan 200 600
Television 400 400
Furnace fan
with blower 600 1800
Vacuum cleaner 600 750
Sump pump
Refrigerator/freezer 800 2400
6" Circular saw 800 1000
Floodlight 1000 1000
(1/3 hp)
(1/3 hp)
700 2100
Equipment Watts Watts
1/2" Drill 1000 1250
Toaster 1200 1200
Coffee maker 1200 1200
Skillet 1200 1200
14" Chain saw 1200 1500
Water well pump
(1/2 hp) 1000 3000
Hot plate/range
(per burner) 1500 1500
10" Table saw 2000 6000
Water heater
(storage-type)
Note:
The name-
Running Starting
5000 5000
for motors, you must use the starting
watts figure. Do not use the running
watts figure.
Note:
Some motors require nearly the same wattage to run as
to start. These items include saws,
drills, hair dryers, and food mixers. See
Chart 1 for typical appliance wattage
examples.
4. Add watts and starting watts of all
items. This total must not be larger than
the rated wattage of your generator. It
is a good idea to have up to 25% extra
capacity for future needs or extra
equipment.
Chart 2
Approximate Starting Watts*
Motor Approximate Universal Repulsion Split
HP Running Motors Induction Capacitor Phase
Rating Watts (small appliance) Motors Motors Motors
1/8 275 400 600 850 1200
1/4 400 500 850 1050 1700
1/3 450 600 975 1350 1950
1/2 600 750 1300 1800 2600
3/4 850 1000 1900 2600 x
1 1000 1250 2300 3000 x
1 1/2 1600 1750 3200 4200 x
2 2000 2350 3900 5100 x
3 3000 x 5200 6800 x
* – Always use starting watts, not running watts, when figuring correct electrical load.
x – Motors of higher horsepower are not generally used.
10
106746
Page 11
OWNER’S MANUAL
OPERATION
GENERAL INFORMATION
This generator is not large enough to power
your entire home. Do not connect generator
to any existing electrical circuits. Plug items
directly into generator receptacles. Do not
exceed amperage rating of receptacles. Only
use grounded cords.
DANGER: Use only in wellvented areas. Make sure area has
plenty of free-moving, fresh, outside air. Never run generator in
an enclosed or confined area.
Never run generator inside occupied building. Engine exhaust
contains poisonous carbon monoxide gas. Overexposure will
cause loss of consciousness and
will lead to death.
DANGER: Never connect generator to any existing electrical
circuits. The generator output will
back-feed into the utility power
line. This may electrocute a power
company line repair person. Also,
if generator is powering electrical circuits, the chance of an electrical fire exists.
120V, 15-Amp GFCI Duplex
120V, 15-Amp Duplex
120 VOLTS
RESET
TEST
120/240V, 20 or 30Amp Twist-Lock
120V, 30-Amp
Twist-Lock
RESET
240 VOLTS
RESET
RESET
RESET
120/240V, 50-Amp
(Model PGH11000IE only)
ENM
00000005
HOURS 1/10
120/240 VOLTS
POWER CORD AND PLUG
REQUIREMENTS
120V, 30-amp twist-lock receptacle
• NEMA L5-30P plug
• Three-wire, 30-amp cord
120/240V, 20 or 30-amp twist-lock
receptacle
• NEMA L14-20P (20-amp) or L14-30P
(30-amp) plug
• Four-wire, 20-amp or 30-amp cord
RESET
120/240V, 50-amp receptacle
RESET
• NEMA L14-50P
• Four-wire, 50-amp cord
120/240 Volt
20 Amp
Ground
(Green)
(Hot)
X
(Hot)
Y
W
(Neutral)
Neutral
120V 120V
YX
Ground
w
L14-20P
Plug
G
Note:
We supply the engine Owner’s
Manual with generator. Refer to that manual
for questions concerning engine operation.
USING RECEPTACLE
Note:
Do not exceed amperage rating of
receptacles. Exceeding rating will trip receptacle circuit breaker.
Use receptacles properly. Improper use could
damage generator. Use only grounded extension cords. Power only grounded or
double-insulated items. Do not overload
receptacles. Both generators have the following receptacles (see Figure 14):
• 120V, 15-amp GFCI duplex receptacle
• 120V, 30-amp twist-lock receptacle
• 120/240V, 20 or 30-amp twist-lock
receptacle
• 120V, 15-amp duplex receptacle
Model PGH11000IE also has a 120/240V,
50-amp receptacle (see Figure 14).
106746
Figure 14 - Receptacle Locations
Figure 15 - Cord and Plug Configurations
Continued
11
Page 12
PORTABLE GASOLINE GENERATORS
OPERATION
Continued
PRESTART
Operate generator on a firm, dry, and clean
surface. The surface must be level. Protect
generator from heavy dust, sand, dirt, rain,
or snow. Do not locate generator near standing water and snow. Make sure area is well
vented.
WARNING: Only responsible
adults should use generator.
Never let anyone operate generator without proper instructions.
Note:
If oil level is too low, oil alert system
will keep engine from starting (see Oil Alert
System, page 6). Make sure oil level is full
before starting. See Engine Oil, page 7.
Before starting the engine, disconnect all
electric loads from generator.
STARTING
IMPORTANT:
The throttle is locked in preset position. Do
not adjust throttle. Preset position lets engine run at 3600 RPM under load. The
engine must maintain 3600 RPM for generator to create correct voltage. Running
engine at lower speeds will damage generator and powered items.
IMPORTANT:
electrical loads connected. Start engine before adding electrical loads.
1. Make sure gasoline tank is full. See
Fuel, page 7, for fuel information.
2. Move fuel valve lever to the ON posi-
tion (see Figure 16).
3. Move choke lever fully to the left (see
Figure 16) or pull choke button out
(Model PGH11000IE only, see Figure
17). This closes the choke.
Note:
if engine is warm or air temperature is
high.
The engine speed is preset.
Never start generator with
Y ou may not need to close choke
4. Start the engine.
A. Recoil Starter
Turn engine switch to the ON position
(see Figure 18). Remove slack from
starter rope by lightly pulling starter
grip. Next, pull starter rope briskly.
IMPORTANT:
Do not let starter grip
snap back against engine. Return it gently. This will prevent damage to starter .
Note:
If engine does not start, check
the oil in the crankcase. Add oil as necessary. Be sure engine is on a level sur face. See Oil Alert System, page 6.
B. Electric Starter
Turn the engine switch to the START
position (see Figure 18). Hold it there
until engine starts. When engine starts,
let switch return to the ON position.
IMPORTANT:
Do not use electric
starter more than five seconds. Starter
motor damage may occur. If engine
fails to start, release the switch and wait
ten seconds. After ten seconds, try starting again.
Note
: If engine does not start, check
the oil in the crankcase. Add oil as necessary. Be sure engine is on a level sur face. See Oil Alert System, page 6.
5. As engine warms up, slowly move
choke lever fully to the right (see Figure 19). This opens the choke. On
Model PGH11000IE, the choke will automatically open.
Choke Lever (Closed Position)
Fuel Valve Lever (ON Position)
Figure 16 - Fuel Valve Lever On, Choke
Lever Closed (Model PGH7500IE Shown)
Choke Button
Pulled Out
(Closed Position)
Figure 17 - Choke Button Closed (Model
PGH11000IE Only)
HONDA
OFFONSTART
Engine
Switch
Figure 18 - Engine Switch
Choke Lever (Open Position)
Figure 19 - Choke Lever Opened (Model
PGH7500IE Shown)
ENGINE SW
CIRCUIT
BREAKER
ON/push OFF
12
106746
Page 13
OWNER’S MANUAL
OPERATION
Continued
HIGH ALTITUDE OPERATION
This generator will not perform well at high
altitudes without proper adjustment. See
engine Owner’s Manual for details.
ADDING ELECTRICAL
LOADS
IMPORTANT:
Make sure total wattage of all electrical
loads does not exceed rated wattage of generator. Overloading may shorten generator
life. It could also cause internal damage to
generator. Overloading will trip circuit
breaker.
1. Check items to be powered. Their
nameplate lists their wattage ratings.
Note:
electrical motors are misleading. They
may require up to three-times their
rated wattage to start. You must figure
total electrical load wattage. Make sure
total wattage of all electrical loads does
not exceed rated wattage of generator.
See Determining Electrical Load For
Generator, page 10.
2. Start engine. Let engine reach full
speed.
3. Connect electrical loads one at a time.
If the load consists of electric motors,
start them first. Always start the largest first. Start each motor individually .
Do not overload generator.
The wattage ratings for some
STOPPING ENGINE
IMPORTANT:
The throttle is locked in preset position. Do
not adjust throttle.
Follow the steps below to stop engine.
1. Remove all electrical loads from generator (see Disconnecting Electrical
Loads). Remove electrical loads one at
a time.
2. Let engine run for two or three minutes after removing electrical loads.
This lets engine cool slightly.
3. Turn engine switch to the OFF position (see Figure 20).
4. Turn fuel valve lever off. Do this by
moving valve lever fully to the left (see
Figure 21).
The engine speed is preset.
HONDA
OFFONSTART
ENGINE SW
CIRCUIT
BREAKER
ON/push OFF
Fuel Valve Lever
(Off Position)
Figure 21 - Fuel Valve Lever Off (Model
PGH7500IE Shown)
DISCONNECTING ELECTRIC
LOADS
Remove electrical loads one at a time. Remove voltage sensitive items first. Voltage
sensitive items include TVs, VCRs, and
other home electronic items.
106746
Figure 20 - Engine Switch In OFF Position
13
Page 14
PORTABLE GASOLINE GENERATORS
MAINTENANCE
AND REPAIRS
WARNING: Only a qualified
electrical service person should
service and repair the alternator
on this generator. Use only factory approved replacement parts.
CAUTION: The engine speed
is preset. The throttle is locked in
preset position. Do not adjust
throttle. Preset position lets engine run at 3600 RPM under load.
The engine must maintain 3600
RPM for generator to create correct voltage. Running engine at
lower speeds will damage generator and powered items.
CAUTION: Shut off generator
before performing maintenance.
TROUBLESHOOTING
Note:
For additional help, vist DESA
International’s Technical Service web
site at www.desatech.com.
Note:
See engine Owner’s Manual for en-
gine troubleshooting.
IMPORTANT:
servicing. Never turn generator upside down
or stand it on end to service.
Note:
We supply the engine Owner’s
Manual with generator. Refer to that manual
for questions concerning engine maintenance and repairs.
Non-engine parts require little maintenance.
Keep generator clean. Use a damp cloth to
clean outside surfaces. Never use water to
clean generator. Water can cause damage to
internal parts. Use vacuum to clean air inlet
and outlet louvers of alternator.
STORAGE
WARNING: Remove all fuel
from fuel tank before storing generator. Store fuel in approved container. Store fuel in a well-vented
area free of open flames or sparks.
WARNING: Only a qualified electrical service person should service
and repair generator. Use only factory approved replacement parts.
Keep generator level when
WARNING: The muffler becomes very hot during operation.
The muffler remains hot for a
while after shutdown. Let engine
cool before storing.
IMPORTANT:
in storage. Never store generator upside
down or standing on end.
Note:
We supply the engine Owner’s
Manual with generator. Refer to that manual
for questions concerning engine storage.
Use a fuel additive, such as STA-BIL® or an
equivalent, when storing generator with fuel
in fuel tank. This will minimize fuel gum
deposits from forming in engine.
Cover and store generator in a clean, dry
place. Do not expose generator to extreme
high or low temperatures during storage.
Keep generator level while
OBSERVED PROBLEM
No voltage when starting generator with no
electrical load
Voltage is less than normal voltage with no
electrical load
Voltmeter reading more than 10% high with
no electrical load
Voltmeter reading correct with no electrical
load, but more than 10% low when electrical load is added
POSSIBLE CAUSE
1. Defective capacitor
2. W inding short circuit or loose connections
3. Defective rotor diode
4. Loss of residual magnetism
1. Engine speed too low
2. Defective rotor diode
3. Partial short circuit in winding
4. Defective capacitor
1. Engine speed too high
1. Defective rotor diode
2. Electrical load too high
3. Engine not running properly
www.desatech.com
14
REMEDY
1. Replace capacitor
2. Check resistance of coils (see Electri-
cal Component Specifications, page 15)
3. Replace both diodes on rotor
4. Apply 12-volt battery to capacitor ter-
minals for 2-3 seconds
1. Set engine speed to 3720 RPM (62 Hz)
with no load
2. Replace both diodes on rotor
3. Check resistance of coils (see Electri-
cal Component Specifications, page 15)
4. Replace capacitor
1. Set engine speed to 3720 RPM (62 Hz)
with no load
1. Replace both diodes on rotor
2. Do not overload generator
3. Contact an authorized engine service
center
106746
Page 15
OWNER’S MANUAL
ELECTRICAL
COMPONENT
SPECIFICATIONS
Resistance in Ohms
Stator Stator Rotor Rotor Capacitor,
Main Auxiliary Primary Secondary MFD Diodes (2)
Model Winding * Winding ∆ Winding † Winding † 450 Volt 800 Volt
PGH7500IE 0.28 0.78 0.77 2.9 70 70 Amp
PGH11000IE 0.40 0.90 0.37 0.50 80 70 Amp
*
Connect T2 (green) and T3 (black). Measure resistance between T1 (red) and T4 (yellow).
∆
Resistance between brown and white leads.
†
Remove diodes to check resistance.
WIRING DIAGRAMS
Green/Yellow
To Solenoid
120/240V 30A
Switch
Circuit
Breaker
30A
Circuit
Breaker
30A
T1 T2T3T4
T4
Yellow
RedT1
T3
Receptacle
Black
Black
Green
White
Black
Hour
Meter
Black
Windings
T2
Red
Black
s
1 s2
•
Capacitor
White
Red
White
Main
T1
120V, 15A
Receptacle
White
Duplex
Red
T4
T3
Diode
Yellow
Figure 22 - Wiring Diagram, Model PGH7500IE
Green
Main
Windings
T2
Green
Circuit
Breaker
30A
Circuit
Breaker
30A
T1
T3
White
White
To
Auto-Idle
Solenoid
Auto-Idle
Control Board
S2
S1
T1-3
Solenoid
Yellow
Capacitor
Red
Yellow
White
White
L1
L2
Red
Circuit
Breaker
45A
Circuit
Breaker
45A
T1 T2T3T4
250V 50A
Receptacle
Red
Yellow
Black
Red
White
Figure 23 - Wiring Diagram, Model PGH11000IE
Auxiliary
Phase
Rotor
250V 30A
Receptacle
Red
Wh
T4
Black
Diode
Diode
White
120V, 15A
Receptacle
GFCI
HOT
LINE
Rotor
WHITE
Black
White
Diode
Green
White
White
White
Stator
Brown
Black Black
Hour Meter
Black
Stator
Black
120V, 15A
Receptacle
T2
Green
Stator
T1 T2 T3 T4
220/240V
L1
110/120V
110/120V
WhiteWhite
125V, 15A
Receptacle
White
Run
Light
Red
Black
White
T1 T2 T3 T4
220/240V
L1
110/120V
Stator
Circuit
Breaker
20A
Circuit
Breaker
20A
Green
110/120V
L2
GFCI 125V, 15A
Receptacle
Green
L2
Black
Green
Black
WhiteWhite
125V, 30A
Receptacle
Green
Black
Black
Black
Breaker
Circuit
Breaker
20A
Circuit
20A
Black
106746
15
Page 16
PORTABLE GASOLINE GENERATORS
ILLUSTRATED
PARTS LIST
FOR MODEL PGH7500IE
ALTERNATOR ASSEMBLY
This list contains replaceable parts used in
your generator. When ordering parts, follow the instructions listed under Replace-
ment Parts on page 24 of this manual.
1
KEY PART
NO. NUMBER DESCRIPTION QTY.
099723-04 Alternator Assembly 1
1 099844-01 End Cover 1
2 099701-01 Screw, M5 x 13 6
3 099760-01 Bushing 1
4 WLE-6 Lock Washer, 3/8" 4
5 099863-02 Terminal Block (2-block) 1
6 17587000 Ground Lug 1
7 M11084-26 Screw, #10-16 x 3/8" 1
8 099847-04 Stator Bolt 4
9 WLE-5 Lock Washer, 5/16" 4
10 099843-01 Bearing Housing 1
11 27007004S Capacitor 1
12 100054-01 Terminal Post 4
13 * Stator 1
14 27003002 Fan Bracket 1
15 27003015S Screw, M8 x 20 4
16 099891-01 Rotor Nut, Flanged 8mm 1
17 099892-01 Foam Pad 1
18 099842-04 Draw Bolt 1
19 27003003 Bearing 1
20 27003012S Diode 2
21 * Rotor 1
22 27003008 Fan 1
23 27003007S Engine Flange 1
24 26322004 Bolt, 3/8-16 x 5/8" 4
* Part not available by itself. Must purchase Alternator Assembly.
23
4
24
9
15
19
9
8
7
6
5
2
10
14
13
12
17
3
11
16
18
21
20
22
16
106746
Page 17
OWNER’S MANUAL
ILLUSTRATED
PARTS LIST
FOR MODEL PGH11000IE
ALTERNATOR ASSEMBLY
This list contains replaceable parts used in
your generator. When ordering parts, follow the instructions listed under Replace-
ment Parts on page 24 of this manual.
22
19
18
20
17
21
12
23
25
4
3
2
11
1
6
16
9
7
8
15
5
14
13
26
10
24
KEY PART
NO.
NUMBER
DESCRIPTION QTY.
1 * Stator 1
2 * Rotor 1
3 103188-01 Draw Bolt 1
4 103191-01 Fan 1
5 103192-01 Balancing Disc 1
6 103193-01 Lifting Eyes 2
7 103194-01 D.E. Bracket 1
8 103195-01 N.D.E. Bracket 1
9 099847-05 Mounting Bolts 4
10 099891-01 Nuts 4
11 103189-01 Top Box 1
12 099701-01 Screw and Washer 6
13 103198-01 Plastic Cap 1
14 103199-01 Bearing 1
15 103200-01 Borelly Washer 1
16 27003012S Diode 2
17 103201-01 Terminal Block 1
18 099845-02 Capacitor 1
19 103204-01 Tie Wrap 1
20 099892-02 Foam Pad 1
21 103202-01 Capacitor Bracket 1
22 103190-01 Engine Flange 1
23 27003015S Bolts 4
24 103203-01 'O' Ring 1
25 WLE-5 Washer 2
26 099891-01 Hex Head Nut 1
† 102938-01 Alternator Assembly 1
* Part not available by itself. Must purchase Alternator Assembly.
106746
17
Page 18
PORTABLE GASOLINE GENERATORS
ILLUSTRATED
PARTS LIST
FOR MODEL PGH7500IE
FUEL TANK AND ROLL
CAGE
13
16
11
25
11
16
15
26
14
3
7
23
23
14
10
5
2
9
23
27
6
7
6
8
11
10
13
22
11
16
17
16
16
16
17
11
11
16
13
16
11
18
20
19
21
12
16
11
FUEL
F
1
4
24
18
106746
Page 19
OWNER’S MANUAL
ILLUSTRATED
PARTS LIST
FOR MODEL PGH7500IE
FUEL TANK AND ROLL
CAGE
This list contains replaceable parts used in
your generator. When ordering parts, follow the instructions listed under Replace-
ment Parts on page 24 of this manual.
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 25954000 Gas Cap/Fuel Gage 1
2 099832-01 Gas Tank (with 90° fitting) 1
3 25978000 Breather Assembly 1
4 M51043-01 Screw, 1/4-20 x 1" 4
5 099701-01 Screw, M5 x 10 1
6 19508001 Gas Line Clamp 2
7 25985005 Fuel Line 1
8 099743-01 Fuel Filter 1
9 099752-01 Roll Cage 1
10 103880-01 Lock Nut, 1/4-20 5
11 NEC-5C Lock Nut, 5/16-18 8
12 14138000 Ground Strap 1
13 099853-02 Shock Mounts 3
14 WLE-5 Lock Washer, 5/16" 3
15 WLI-3 Lock Washer, #10 1
16 WP-5C Flat Washer, 5/16" 9
17 HC5-11C Bolt, 5/16-18 x 1 3/4"2
18 099756-01 Engine Spreader 1
19 099750-01 Hook Bolt, 5/16-18 2
20 099749-01
21 NEC-5C Lock Nut, 5/16-18 2
22 100410-01 Sems Screw, #8-18 x 1/2" 4
23 M10908-74 Screw, 1/4-20 x 1/2" 3
24 WP-4C Washer, 1/4" 5
25 099965-01 Linkage Cover 1
26 WP-3C Washer, #10 1
27 099742-01 90° Fitting with barbs 1
Battery Mounting Bracket
1
106746
PARTS AVAILABLE - NOT SHOWN
099866-02
100003-02 Operation Decal 1
099873-01 Battery Cable (Positive, Red) 1
099873-02 Battery Cable (Negative, Black) 1
03157000 Fuel Line Grommet 3
19
Safety Information Decal
1
Page 20
PORTABLE GASOLINE GENERATORS
ILLUSTRATED
PARTS LIST
FOR MODEL PGH11000IE
FUEL TANK AND ROLL
CAGE
3
31
30
2
29
9
28
24
37
6
11
24
7
FUEL
F
1
4
26
18
11
25
24
27
10
12
8
25
24
13
5
11
24
25
32
17
13
11
24
33
24
24
11
11
19
21
34
20
16
15
14
23
22
11
35
34
36
20
106746
Page 21
OWNER’S MANUAL
ILLUSTRATED
PARTS LIST
FOR MODEL PGH11000IE
FUEL TANK AND ROLL
CAGE
This list contains replaceable parts used in
your generator. When ordering parts, follow the instructions listed under Replace-
ment Parts on page 24 of this manual.
KEY PART
NO.
1 25954000 Gas Cap/Fuel Gage 1
2 099832-01 Gas Tank (with 90° fitting) 1
3 25978000 Breather Assembly 1
4 M51043-01 1/4-20 x 1" Screw 1
5 26302006 1/2-20 x 1" Bolt 2
6 19508001 Gas Line Clamp 2
7 25985006 Fuel Line 1
8 WLE-6 3/8 Lock Washer 1
9 105111-01 Roll Cage 1
10 103880-01 1/4-20 Lock Nut 4
11 NEC-5C 5/16-18 Lock Nut 18
12 14138000 Ground Strap 1
13 17529000 Shock Mounts 3
14 WLE-5 5/16" Lock Washer 1
15 HC6-10C 3/8-16 x 1 1/4" Screw 1
16 WP-6C 3/8" Flat Washer 1
17 HC5-11C 5/16-18 x 1 3/4" Bolt 2
18 102962-01 Engine Spreader 1
19 099750-01 5/16-18 Hook Bolt 2
20 099749-01 Battery Mounting Bracket 1
21 102933-01 Axle 2
22 100410-01 #8-18 x 1/2" Sems Screw 4
23 M10908-74 1/4-20 x 1/2" Screw 1
24 WP-5C 5/16" Washer 24
25 26007004 5/16-18 x 3/4" Bolt 10
26 WP-4C 1/4" Washer 4
27 WLI-8 1/2" Lock Washer 2
28 H8C5-20C 5/16-18 x 2.50 Screw 4
29 105035-01 Handle 2
30 103046-01 Handle Grip 12
31 103057-01 Handle Plug 2
32 102936-02 Stand 1
33 100135-01 U-Bolt 2
34 WP-16C Flat Washer 4
35 102932-01 Wheels 2
36 C4-12C Cotter Pin 2
37 099742-01 90º Fitting with Barbs 1
∆ 099866-02 Safety Information Decal 1
∆ 100003-04 Operation Decal 1
∆ 099873-04 Red Battery Cable (Positive) 1
∆ 099873-02 Black Battery Cable (Negative) 1
∆ 03157000 Grommet 3
∆ HC4-6C Screw (.250 x .75) 2
∆ 103818-03 Wheel Kit Hardware 1
NUMBER
DESCRIPTION QTY.
106746
∆ Not shown
21
Page 22
PORTABLE GASOLINE GENERATORS
ILLUSTRATED
PARTS LIST
FOR MODEL PGH7500IE
CONTROL PANEL
This list contains replaceable parts used in
your generator. When ordering parts, follow the instructions listed under Replace-
ment Parts on page 24 of this manual.
1
Reset
120 Volt
Reset
2
2
5
3
RESET
TEST
4
7
120/240 VOLTS
RESET
RESET
12
8
13
7
13
ENM
00000005
HOURS 1/10
9
10
6
11
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 103349-04 Control Panel 1
2 22616009 Circuit Breaker, 20 Amp * 2
3 099833-01 120V, 30A Twist-Lock Receptacle * 1
4 15324000 120V, 15A Duplex Receptacle * 1
5 100445-01 120V, 15A Duplex (GFCI) Receptacle * 1
6 100366-01 Rocker Switch 1
7 22616010 Circuit Breaker, 30 Amp * 2
8 099835-01
120/240V, 30A Twist-Lock Receptacle *
1
9 101350-01 Hour Meter 1
10 099760-01 Bushing 1
11 100410-01 Sems Screw, #8-18 x 1/2" 4
12 100149-01 Control Box 1
13 22261000 U-Nut 8
† 103348-04 Control Panel Assembly 1
† 103348-08 Control Panel Assembly - Auto Idle Models 1
∆ 100177-07 Panel Schematic Decal 1
* Includes fastening hardware
∆ Not shown
† Includes reference numbers 1 through 13
22
106746
Page 23
ILLUSTRATED
OWNER’S MANUAL
PARTS LIST
FOR MODEL PGH11000IE
CONTROL PANEL
This list contains replaceable parts used in
your generator. When ordering parts, follow the instructions listed under Replace-
ment Parts on page 24 of this manual.
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 103182-01 Control Panel 1
2 22616009 20 Amp Circuit Breaker 2
3 099833-01 120V, 30A Twist-Lock Receptacle 1
4 100410-01 #8-18 x 1/2" Sems Screw 16
5 22261000 U-Nut 20
6 100445-01 120V, 15A Duplex (GFCI) Receptacle 1
7 103183-01 125/250V, 50A Receptacle 1
8 103184-01 45 Amp Circuit Breaker 2
9 26299000 Run Light 1
10 101350-01 Hour Meter 1
11 099834-01 120/240V, 20A Twist-Lock Receptacle 1
12 22616010 30 Amp Circuit Breaker 2
13 099760-01 Bushing 1
14 103185-01 Control Box 1
15 100366-01 Rocker Switch 1
16 15324000 120V, 15A Duplex Receptacle 1
† 102927-01 Control Panel Assembly 1
∆ 100177-05 Panel Schematic Diagram 1
∆ 103257-01 Auto Idle PC Board Kit 1
∆ 103258-02 Solenoid Assembly Kit (With Bracket) 1
2
2
6
1
RESET
3
Reset
120 Volt
Reset
4
15
9
ENM
00000005
HOURS 1/10
10
TEST
Auto Idle
Off
On
Selector
Reset
Reset
13
4
16
12
200 Vp;t
Reset
Reset
14
11
12
7
5
5
5
8
106746
† Includes reference numbers 1 through 16
∆ Not shown
23
Page 24
PORTABLE GASOLINE GENERATORS
TECHNICAL
SERVICE
You may have further questions about installation, operation, or troubleshooting.
If so, contact DESA International’s Technical Service Department at 1-800-323-5190.
You can also visit DESA International’s
Technical Service web site at
www.desatech.com.
SERVICING THE
ENGINE
Honda parts and services should be handled
by your nearest authorized engine service
firm. Check the yellow pages of your telephone directory under the listing:
Engines Gasoline, Honda
REPLACEMENT
PARTS
Note:
Use only original replacement parts.
This will protect your warranty coverage for
parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If
they cannot supply original replacement
part(s), either contact your nearest Parts
Central or call DESA International’s Technical Service Department at 1-800-323-5190.
When calling DESA International, have
ready
• your name
• your address
• model and serial numbers of your gen-
erator
• how generator is malfunctioning
• purchase date
Usually, we will ask you to return the defec-
tive part to the factory.
PARTS NOT UNDER
WARRANTY
Contact authorized dealers of this product.
If they cannot supply original replacement
part(s), either contact your nearest Parts
Central or call DESA International’s Parts
Department at 1-800-972-7879 for referral
information.
When calling DESA International, have
ready
• model number of your generator
• the replacement part number
PARTS CENTRALS
These Parts Centrals are privately owned
businesses. They have agreed to support our
customer’s needs by providing original replacement parts and accessories.
Baltimore Electric
1348 Dixwell Avenue
Hamden, CT 06514-0322
1-800-397-7553
203-248-7553
Parts Company of America
1657 Shermer Road
Northbrook, IL 60062-5362
1-800-323-0620
708-498-5900
Portable Heater Parts
342 N. County Road 400 East
Valparaiso, IN 46383-9704
1-800-362-6951
219-462-7441
F B D
1349 Adams Street
Bowling Green, KY 42103-3414
270-846-1199
1-800-654-8534
Master Parts Dist.
1251 Mound Ave. NW
Grand Rapids, MI 49504-2672
1-800-446-1446
616-791-0505
Fax: 616-791-8270
Four Flags Power Products
1115 Stateline Road
Niles, MI 49120-4728
1-800-268-4983
616-684-2697
Laportes Parts & Service
2444 N 5th Street
Hartsville, SC 29550-7704
803-332-0191
24
MTA Distributors
555 Hickory Hills Blvd.
Nashville, TN 37189-9244
1-800-264-0225
615-299-8777
Tuco Industrial Products
5223 180th St. SW, Suite 4A-1
Lynnwood, WA 98037-4506
425-743-9533
1-800-735-1268
106746
Page 25
OWNER’S MANUAL
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106746
25
Page 26
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty.
We make no other warranty, expressed or implied.
Note:
The two-year limited warranty below covers all non-engine parts of this generator including the alternator. Honda warrants the engine.
See engine Owner’s Manual for engine warranty information.
TWO-YEAR LIMITED WARRANTY
GASOLINE PORTABLE GENERATORS
DESA International warrants each alternator, generator, or electric product of its manufacture, to be free from defects in material and
workmanship for two years from the date of first purchase from an authorized dealer, provided that the product has been properly
installed, maintained, and operated in accordance with all applicable instructions. The bill of sale or proof of purchase must be presented
at the time a claim is made under this warranty.
This warranty is extended only to the original retail purchaser. This warranty covers only the parts and labor required to restore this unit
to its proper operating condition. Warranty parts must be obtained through factory authorized dealers and service centers for this product.
These dealers and service centers will provide original factory replacement parts. Failure to use original factory replacement parts voids
this warranty.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become
damaged as a result of misuse, abuse, negligence, accident, lack of proper maintenance, alteration, modification, tampering,
contaminated fuels, repair using improper parts, or repair by anyone other than an authorized dealer or service center. Routine
maintenance is the responsibility of the owner. Travel, handling, transportation, and incidental costs associated with warranty repairs
are not reimbursable under this warranty and are the responsibility of the owner.
DESA International makes no warranty with respect to the engine and engine components not of its manufacture. They are subject to
warranties of their manufacturers.
To the full extent allowed by the law of the jurisdiction that governs the sale of the product, this express warranty excludes any and all
other expressed warranties and limits the duration of any and all implied warranties, including warranties of merchantability and fitness
for a particular purpose to two years from the date of first purchase, and DESA International’s liability is hereby limited to the purchase
price of the product and DESA International shall not be liable for any other damages whatsoever including indirect, incidental, or
consequential damages.
Some states do not allow limitation of how long an implied warranty lasts or an exclusion or limitation of incidental or consequential
damages, so the above limitation of damages may not apply to you.
This warranty provides the original purchaser with specific rights. For information regarding those rights, please consult the applicable
state laws.
INTERNATIONAL
2701 Industrial Drive
P.O. Box 90004
Bowling Green, KY 42102-9004
www.desatech.com
106746 01
NOT A UPC
106746-01
REV. A
09/99
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