Desa LDL3930PR, LDL3930NR, LDL3924PR User Manual

Page 1
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MODELS LDL3924NR LDL3924PR LDL3930NR LDL3930PR
UNVENTED (VENT-FREE) GAS LOG HEATER
OWNER’S OPERATION AND INSTALLATION MANUAL
Also Design-Certified As Vented Decorative Appliances
24" and 30" Remote-Ready Models
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, per­sonal injury, or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to
Air for Combustion and Ventilation
section on page 4 of this manual.
WARNING: Improper installation, adjust­ment, alteration, service, or maintenance can cause injury or property damage. Re­fer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualified installer, service agency, or the gas supplier.
WARNING: This appliance is for installa­tion only in a solid-fuel burning masonry or UL127 factory-built fireplace, or in a listed ventless firebox enclosure. It i s de ­sign-certified for these installations in ac­cordance with ANSI Z21.11.2. Exception: Do not install this appliance in a factory­built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
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Save this manual for future reference.
Page 2
TABLE OF CONTENTS SAFETY INFORMATION
2
TABLE OF CONTENTS
SAFETY INFORMATION ...................................................................2
LOCAL CODES..................................................................................3
UNPACKING......................................................................................3
PRODUCT IDENTIFICATION ............................................................4
PRODUCT FEATURES .....................................................................4
AIR FOR COMBUSTION AND VENTILATION ..................................4
INSTALLATION ..................................................................................7
OPERATING HEATER .....................................................................15
INSPECTING BURNERS ................................................................17
CLEANING AND MAINTENANCE ...................................................18
SAFETY INFORMATION
WARNINGS
TROUBLESHOOTING .....................................................................19
ILLUSTRATED PAR TS BREAKDOWN AND PARTS LIST..............22
SPECIFICATIONS ...........................................................................24
REPLACEMENT PARTS .................................................................24
WIRING DIAGRAM ..........................................................................24
SERVICE HINTS..............................................................................24
TECHNICAL SERVICE ....................................................................24
OWNER’S REGISTRATION FORM.................................................25
ACCESSORIES ...............................................................................27
WARRANTY INFORMATION............................................ Back Cover
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.
IMPORTANT: Read this owners manual carefully and completely before trying to assemble, operate, or ser­vice this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide
poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gases are
odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when run­ning heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with heater. When using the hand-held remote accessory, keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this heater with a fireplace screen in place. Make sure fireplace screen is closed before running heater.
WARNING: Do not use a blower insert, heat exchanger insert, or other accessory not approved for use with this heater.
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Keep the appliance area clear and free from combus­tible materials, gasoline, and other flammable vapors and liquids.
111515-01C
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SAFETY INFORMATION
Continued
SAFETY INFORMATION
LOCAL CODES
UNPACKING
3
3
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Lo­cate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in
your building
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fire department
4. This heater shall not be installed in a bedroom or bathroom, unless installed as a vented appliance. See Installing Damper Clamp Accessory for Vented Operation, page 10.
5. Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ig­nite if highly heated. Inspect chimney flue for damage. If dam­aged, repair flue before operating heater.
6. Do not burn solid-fuel in a masonry or UL127 factory-built fireplace in which a vent-free room heater is installed.
7. If fireplace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside fireplace will cause glass to burst. Make sure there are no obstructions across opening of fireplace.
8. To prevent the creation of soot, follow the instructions in Clean- ing and Maintenance, page 18.
9. Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these prod­ucts may create a white powder residue within burner box or on adjacent walls and furniture.
10. This heater needs fresh, outside air ventilation to run properly . This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if enough fresh air is not available. See Air for Combustion and Ventilation, pages 4 through 6. If heater keeps shutting off, see Trouble- shooting, pages 19 through 21.
11. Do not run heater
• where flammable liquids or vapors are used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
13. Do not use heater if any part has been exposed to or under water. Immediately call a qualified service technician to in­spect the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
15. Turn heater off and let cool before servicing, installing, or re­pairing. Only a qualified service person should install, service, or repair heater.
16. Operating heater above elevations of 4,500 feet may cause pi­lot outage.
17. T o prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
18. Provide adequate clearances around air openings.
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
Note:
Where listed vented decorative logs are required, thermostat
operation is not permitted.
UNPACKING
CAUTION: Do not remove the data plates from the grate assembly. The data plates contain important warranty and safety information.
1. Remove logs and heater base assembly from carton. not pick up heater base assembly by burners. This could dam­age heater. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and heater for shipment.
3. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought heater.
Note:
Do
111515-01C
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Page 4
PRODUCT IDENTIFICATION REMOTE CONTROL ACCESSORIES
4
PRODUCT FEATURES AIR FOR COMBUSTION AND VENTILATION
Providing Adequate Ventilation
PRODUCT IDENTIFICATION
8 Piece Log Set
Remote Control
Control Cover Log
Control Knob and Piezo Ignitor (behind cover log)
Figure 1 - Product Identification
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by realistic flames. This heater is designed for vent-free operation with flue damper closed. It has been tested and approved to ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This heater may also be operated as a vented decorative (ANSI Z21.60) product by opening the flue damper.
SAFETY DEVICE
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction un­less provisions are provided for adequate combus­tion and ventilation air. Read the following instruc­tions to insure proper fresh air for this and other fuel­burning appliances in your home.
Today’s homes are built more energy efficient than ever. New mate­rials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will help you classify your
space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings e xposed to the outside atmosphere
have a continuous water vapor retarder with a rating of one perm (6 x 10 openings gasketed or sealed
b. weather stripping has been added on openable win-
dows and doors
-11
kg per pa-sec-m2) or less with
and
and
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111515-01C
Page 5
AIR FOR COMBUSTION AND VENTILATION
Continued
AIR FOR COMBUSTION AND VENTILATION
Providing Adequate Ventilation (Cont.)
Determining Fresh-Air Flow for Heater Location
5
5
c. caulking or sealants are applied to areas such as
joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations f or plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria (a,b, and c, y ou m ust pr o vide ad ditional fresh air. See
tion Air From Outdoors
, page 6
.
Ventila-
If your home does not meet all of the three criteria above, proceed to
Heater Location
Determining Fresh-Air Flow For
.
Confined and Unconfined Space
The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining
rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height =___________ cu. ft. (volume of space)
Example:
height) = 2560 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or open-
ings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
__________ (volume of space) x 20 = (Maximum Btu/Hr the space
Example:
Btu/Hr the space can support)
Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling
can support)
2560 cu. ft. (volume of space) x 20 = 51,200 (maximum
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free heater _____________ Btu/Hr Gas water heater* _____________ Btu/Hr Gas furnace _____________ Btu/Hr Vented gas heater _____________ Btu/Hr Gas fireplace logs _____________ Btu/Hr Other gas appliances* + _____________ Btu/Hr Total = _____________ Btu/Hr
* Do not include direct-vent gas appliances. Direct-vent draws com­bustion air from the outdoors and vents to the outdoors.
Example:
Gas water heater _____________ Btu/Hr Vent-free heater + _____________ Btu/Hr Total = _____________ Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual
amount of Btu/Hr used.
__________________ Btu/Hr (maximum the space can support) __________________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/ Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the
extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See V entilation Air Fr om Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air From Out-
doors, page 6.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined. If the actual Btu/Hr used is less than the maximum Btu/Hr the space can
support, the space is an unconfined space. You will need no additional fresh air ventilation.
51,200 Btu/Hr (maximum the space can support) 73,000 Btu/Hr (actual amount of Btu/Hr used)
40,000 33,000 73,000
WARNING: If the area in which the heater may be operated is smaller than that defined as an uncon­fined space or if the building is of unusually tight construction, provide adequate combustion and ven­tilation air by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54 Sec­tion 5.3
or applicable local codes
.
111515-01C
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Page 6
AIR FOR COMBUSTION AND VENTILATION
6
Ventilation Air
AIR FOR COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation
for required size of ventilation grills or ducts.
IMPORTANT:
attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Do not provide openings for inlet or outlet air into
12"
Ventilation
Grills
Into Adjoining
Room,
Option 1
Figure 2 - Ventilation Air from Inside Building
Or
Remove Door into Adjoining
Room, Option
3
12"
Outlet Air
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilated Attic
Outlet Air
Inlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
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Crawl Space
To Attic
To
Crawl
Space
Ventilated
111515-01C
Page 7
INSTALLATION
INSTALLATION
Check Gas Type
Installation and Clearances for Vent-Free Operation
7
7
NOTICE: This heater is intended for use as supple­mental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run systems circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified service person must in-
stall heater. Follow all local codes.
NOTICE: State or local codes may only allow opera­tion of this appliance in a vented configuration. Check your state or local codes.
WARNING: Make sure the selector switch is in the
AUTO position before installing heater.
WARNING: Before installing in a solid fuel burn­ing fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney flue and firebox may create and distribute soot within the house. Inspect chimney flue for damage. If damaged, repair flue before operating heater.
WARNING: Seal any fresh air vents or ash clean­out doors located on floor or wall of fireplace. If not, drafting may cause pilot outage or sooting. Use a heat­resistant sealant. Do not seal chimney flue damper.
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT:
this is beneficial, installing heater in rooms without enough venti­lation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 4 through 6.
Vent-free heaters add moisture to the air. Although
CHECK GAS TYPE
Use the correct gas type (natural or propane/LP) for your unit. If your gas supply is not correct, do not install log set. Call dealer where you bought log set for proper type fireplace.
INSTALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceil­ing, and adjoining wall.
MINIMUM FIREPLACE
CLEARANCE TO
COMBUSTIBLE MATERIALS
Log Size Side Wall Ceiling
18", 24", 16" 42"
30", and 36"
WARNING: Never install the heater
in a bedroom or bathroom unless installed as a vented appliance, see page 10
in a recreational vehicle
where curtains, furniture, clothing, or other flam-
mable objects are less than 42 inches from the front, top, or sides of the heater
in high traffic areas
in windy or drafty areas
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111515-01C
LOG SIZING REQUIREMENTS
Log Minimum Firebox Size Height Depth Front Rear *
Width Width
18" 17" 14" 24" 20" 24" 17" 14" 28" 21" 30" 17" 14" 34" 24" 36" 17" 14" 40" 30"
* Measured at 14" depth.
Page 8
INSTALLATION
8
Installation and Clearances for Vent-Free Operation (Cont.)
INSTALLATION
Continued
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fireplace, or listed vent-free firebox.
Minimum Clearances For Side Combustible Material, Side Wall, and Ceiling
A. Clearances from the side of the fireplace cabinet to any com-
bustible material and wall should follow diagram in Figure 4.
Example:
combustible material and protrudes 3 1/2" from the wall. This combustible material must be 4" from the side of the fireplace cabinet (see Figure 4).
Note:
follow firebox manufacturer’s instructions for minimum clear­ances to combustible materials.
B. Clearances from the top of the fireplace opening to the ceiling
should not be less than 42 inches.
*Minimum 16 inches from Side Wall
Figure 4 - Minimum Clearance for Combustible to Wall
NOTICE: Manual control heaters may be used as a vented product. If so, you must always run heater with chimney flue damper open. If running heater with damper open, noncombustible material above fire­place opening is not needed. Go to
Clamp Accessory for Vented Operation,
The face of a mantel, bookshelf, etc. is made of
When installing your gas logs into a manufactured firebox,
Example
*
Installing Damper
page 10.
noncombustible material behind it. Noncombustible material must extend at least 8" up. If noncombustible material is less than 12", you must install the fireplace hood accessory. See Figure 5 for minimum clearances.
If Using Mantel
You must have noncombustible material(s) above the fireplace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8 inches up. If noncombustible material is less than 12", you must install the fireplace hood accessory. Even if noncom­bustible material is more than 12", you may need the hood accessory to deflect heat away from your mantel shelf. See Figure 5 and Figures 6 and 7, page 9, for minimum clearances.
IMPORTANT:
If you cannot meet these minimum clearances, you must operate heater with chimney flue damper open. Go to Install- ing Damper Clamp Accessory for Vented Operation, page 10.
Noncombustible Requirements for Material Distance (A) Safe Installation
12" or more Noncombustible material OK. Between 8" and 12" 24" ,30" or 36" Models: Install
fireplace hood accessory (GA6050, GA6052, or GA6053 see
ries
, page 27).
18" Model: Noncombustible material OK.
Less than 8" Noncombustible material must be
extended to at least 8". See
8" and 12"
extend material, you must operate heater with flue damper open.
Heat Resistant Material
, above. If you cannot
(A)
Accesso-
Between
Minimum Noncombustible Material Clearances
If Not Using Mantel
Note:
If using a mantel proceed to If Using Mantel. If not using a
mantel, follow the information on this page. You must have noncombustible material(s) above the fireplace
opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch thick. With sheet metal, you must have
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Figure 5 - Heat Resistant Material (Slate, Marble, Tile, etc.) Above Fireplace
111515-01C
Page 9
INSTALLATION
14" Min.
Combustible Material
Non-Combustible Material
Continued
INSTALLATION
Mantel Clearances
Floor Clearances
9
9
MANTEL CLEARANCES
In addition to meeting noncombustible material clearances, you must also meet required clearances between fireplace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fireplace opening, a hood is not required (see Figure 6).
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6 are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clearances shown in Figure 7 when using hood.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:
operate the logs only with the flue damper open
raise the mantel to an acceptable height
remove the mantel
8" Min.
Mantel Shelf
12" 15" 18"
Distances to Underside of Mantel
Underside of Mantel Shelf
All minimum distances are in inches
20"
Top of Fireplace Opening
Minimum Non­Combustible Material
12" 10" 8" 6"
1
2
/2
"
Hood
Hood
(GA6050, GA6052,
(GA6050, GA6052)
or GA6053)
Figure 7 - Minimum Mantel Clearances When Using Hood
FLOOR CLEARANCES
A. If installing appliance on the floor level, you must maintain
the minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than 14" to the fireplace, you
must install appliance at least 5" above the combustible floor­ing (see Figure 9).
"
Mantel Shelf
18"8"20"
14"
Distances to Underside of Mantel
22" 17"
Underside of Mantel Shelf
24" 20"
Top of Fireplace Opening
All minimum distances are in inches
Log Set
24"/30"/36" Models 18" Model
Minimum Non­Combustible Material
10" 8" 6"
1
/2
2
(A)
12" 8"
Minimum Non­Combustible Material Height
Figure 6 - Minimum Mantel Clearances Without Using Hood
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Noncombustible Material
Figure 8 - Minimum Fireplace Clearances If Installed at Floor Level
Hearth
5" Min.
Combustible Material
Figure 9 - Minimum Fireplace Clearances Above Combustible Flooring
Page 10
INSTALLATION
10
Installing Damper Clamp Accessory for Vented Operation Installing Heater Base Assembly
INSTALLATION
Continued
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
Note:
When used as a vented heater, appliance must be installed only in a solid-fuel burning fireplace with a working flue and constructed of noncombustible material.
You may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.
1. The fireplace does not meet the clearance to combustibles re-
quirements for vent-free operation.
2. State or local codes do not permit vent-free operation.
3. You prefer vented operation. If reasons number 1 or 2 above apply to you, you must permanently
open chimney flue damper. You must install the damper clamp accessory (to order, see Accessories, page 27). This will insure vented operation (see Figure 10). The damper clamp will keep damper open. Installation instructions are included with clamp accessory.
See chart below for minimum permanent flue opening you must provide. Attach damper clamp so the minimum permanent flue opening will be maintained at all times.
Area of Various Standard
Round Flues
Diameter (ins.) Area (sq. ins.)
5" 20 sq. inches 6" 29 sq. inches 7" 39 sq. inches 8" 51 sq. inches
Chimney Minimum Permanent
Height (ft.) Flue Opening (sq. ins.)
6' to 15' 39 sq. inches
15' to 30' 29 sq. inches
Damper Clamp
Damper Clamp
Damper
Damper
INSTALLING HEATER BASE ASSEMBLY
WARNING: You must secure this heater to fire­place floor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak or log misplacement.
WARNING: If installing in a sunken fireplace, spe­cial care is needed. You must raise the fireplace floor to allow access to heater control panel. This will insure adequate air flow and guard against sooting and con­trols being damaged. Raise fireplace floor with noncom­bustible material. Make sure material is secure.
CAUTION: Do not pick up heater base assembly by burners. This could damage heater. Only handle base assembly by grates.
IMPORTANT:
not level, heater will not work properly.
Installation Items Needed
• hardware package (provided with heater)
• approved flexible gas hose and fittings (not provided) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16" drill bit (metal or masonry as applicable)
• flathead screwdriver
• pipe wrench
1. Apply pipe joint sealant lightly to male threads of gas fitting
(not provided). Connect approved flexible gas hose to gas con­trol fitting in heater (see Figure 11). fitting with wrench when connecting flexible gas hose.
2. Locate two masonry screws in hardware package.
3. Place heater base in fireplace.
4. Place logs in their proper position on heater base (see Installing
Logs, page 14).
Make sure the heater burners are level. If heater is
IMPORTANT:
Fitting
Flexible Gas Hose (if allowed by local codes)
Hold gas
Masonry Fireplace
Figure 10 - Attaching Damper Clamp
Manufactured Fireplace
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Damper
Figure 11 - Attaching Flexible Gas Hose to Heater
111515-01C
Page 11
Installing Batteries for Remote Receiver and Hand-Held Remote Control
INSTALLATION
Continued
5. Center heater base and logs front-to-back and side-to-side in fireplace.
6. Carefully remove logs without moving heater base.
7. Mark screw locations through one hole on each side of the base (see Figure 12). If installing in a brick-bottom fireplace, mark screw locations in mortar joint of bricks.
8. Drill holes at marked locations using 3/16" drill bit.
9. Attach base assembly to fireplace floor using two masonry screws (in hardware package).
Masonry Screw
Installing Heater Base Assembly (Cont.)
INSTALLATION
4 AA Batteries
Battery Housing
Backup Switch
Figure 13 - Installing Batteries in Receiver
Cover
Slot
Receiver
11
11
Screw Holes in Base
Figure 12 - Attaching Heater to Fireplace Floor
INSTALLING BATTERIES FOR REMOTE RECEIVER AND HAND HELD REMOTE CONTROL
Four AA batteries and three AAA batteries are required to operate this heater with the wireless hand-held remote control set. Four AA batteries must be installed in the receiver and three AAA batteries in the hand-held remote control unit. batteries.
Installing Batteries in Receiver
1. Locate slot on battery cover of receiver (see Figure 13). Firmly insert tool such as a small screwdriver, butter knife, or dime into the slot and lift up to remove cover.
2. Insert 4 AA batterines into receiver. Positive and negative are marked inside receiver casing. tion if batteries are not installed correctly.
3. Slide tab on cover into receiver housing and snap cover back into place.
Note:
Only use alkaline
Note:
Receiver will not func-
Installing Battery into Remote
1. Remove remote cover (see Figure 14).
2. Insert 3 AAA batteries into remote control (see Figure 14). Positive and negative are marked inside remote control cas­ing.
Note:
Remote will not function if batteries are not in-
stalled correctly.
3. Slide remote cover back into place.
3 AAA Batteries
Cover
Remote Control
Figure 14 - Installing Batteries in Remote Control
111515-01C
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Page 12
INSTALLATION
12
Connecting To Gas Supply
INSTALLATION
Continued
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pres­sure regulator.
WARNING: A qualified service person must con­nect heater to gas supply. Follow all local codes.
CAUTION: Never connect propane/LP fireplace directly to the propane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane/LP supply.
WARNING: Never connect natural gas fireplace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench * A CSA design-certified equipment shutoff valve with 1/8" NPT
tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 27.
For propane/LP units, the installer must supply an external regula­tor. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent point­ing down as shown in Figure 15. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diam­eter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 16).
IMPORTANT:
Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant
to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 16. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
CAUTION: Avoid damage to gas control. Hold gas fitting with wrench when connecting it to gas piping and/or fittings.
External Regulator
Propane/LP Supply Tank
Vent Pointing Down
Figure 15 - External Regulator With Vent Pointing Down
Approved Flexible Gas Hose (if allowed by local codes)
Gas Control
Figure 16 - Gas Connection
* Purchase the optional CSA design-certified equipment shutoff valve
from your dealer. See Accessories, page 27.
** Minimum inlet pressure for purpose of input adjustment.
CSA Design-Certified Equipment Shutoff Valve With 1/8" NPT Tap*
3" Minimum
Pipe Nipple Cap Tee Joint
Sediment Trap
PROPANE/LP-
From External Regulator (11" W.C.** to 14" W.C. Pressure)
NATURAL-
From Gas Meter (5" W.C.** to 10.5" W.C. Pressure)
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111515-01C
Page 13
INSTALLATION
OS
Continued
Checking Gas Connections
INSTALLATION
13
13
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to uni t, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure external regulator has been installed between propane/LP supply and heater. See guidelines under
Pressure Testing gas Supply Piping system
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (con­trol valve) and equipment shutoff valve from gas supply pip­ing system. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas, or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 17).
2. Pressurize supply piping system by either opening propane/LP sup­ply tank valve for propane/LP gas or opening main gas valve lo­cated on or near gas meter for natural gas, or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figures 18 and 19). Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Connecting to Gas Supply
, page 12.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints to gas control (see Figures 18 or 19). Apply noncorrosive leak detection fluid to all joints. Bubbles form­ing show a leak.
5. Correct all leaks at once.
6. Light heater (see Operating Heater, pages 15 through 17). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to Appliance, page 16).
ON
Open
Equipment Shutoff Valve
Figure 17 - Equipment Shutoff Valve
Equipment Shutoff Valve
Gas Control Valve Location
Figure 18 - Checking Gas Joints (Propane/LP only)
Equipment Shutoff Valve
Gas Control Valve Location
POSITION
Closed
OFF
ITION
P
Gas Meter
Propane/LP Supply Tank
Pressure Testing Heater Gas Connections
1. Open equipment shutoff valve (see Figure 17).
2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve.
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111515-01C
Figure 19 - Checking Gas Joints (Natural Gas Only)
Page 14
INSTALLATION
14
Installing Logs
INSTALLATION
Continued
INSTALLING LOGS
WARNING: Failure to position the parts in accor­dance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.
CAUTION: After installation and periodically there­after, check to ensure that no flame comes in contact with any log. With the heater set to HI, check to see if flames contact any log. If so, reposition logs accord­ing to the log installation instructions in this manual. Flames contacting logs will create soot.
It is very important to install the logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.
1. Place rear log (log #1) behind burner on the two pins on rear bracket (see Figure 20).
2. Place cutouts of middle log (log #2) on burner as shown in Figure 21.
Log #1
3. Place left front log (log #3) on grate prongs as shown in Figure 22.
4. Place right front log (log #4) on peg of log #3 and grate prongs as shown in Figure 22.
5. Place left crossover log (log #5) on pegs of log #2 and #3 (see Figure 23). Place middle crossover log (log #6) on pegs of log #1 and #2 (see Figure 23). Place right crossover log (log #7) on pegs of log #2 and #4 (see Figure 23).
6. Slide control cover log (log #8) into place between front logs #3 and #4 (see Figure 24).
Log #4
Log #3
Peg
Grate Prongs
Figure 22 - Placement of Front Logs (Log #3 and Log #4)
Log #6
Figure 20 - Rear Log (Log #1) Placement
Cutout
Figure 21 - Middle Log (Log #2) Placement
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Log #2
Cutout
Log #5
Figure 23 - Placement of Crossover Logs (Logs #5, #6, and #7)
Log #8
Figure 24 - Control Cover Log (Log #8) Placement
Log #7
111515-01C
Page 15
OPERATING HEATER
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing prop­erty damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance ar ea
for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire de­partment.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service techni­cian or gas supplier. For ce or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING
INSTRUCTIONS
WARNING
If fireplace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside fire­place will cause glass to burst. Make sure there are no obstructions across opening of fireplace.
You must operate this heater with a fireplace screen in place. Make sure fireplace screen is closed before running heater.
NOTICE: During initial operation of new heater, burn­ing logs will give off a paper-burning smell. Orange flame will also be present. Open damper or window to vent smell. This will only last a few hours.
For Your Safety Read Before Lighting
Note:
Home owners generally prefer to operate their heater
OPERATING HEATER
Lighting Instructions
15
15
with the chimney damper closed. This will put all the heat into the room. However, there may be times you will desire the full flames of the highest heat setting but will find the heat output excessive. You can open the chimney damper (if you have one) fully or partially to release some of the heat.
WARNING: Damper handle will be hot if heater
has been running.
WARNING: Burners will come on automatically within one minute when the control valve is in the ON position after the pilot is lit.
1. STOP! Read t h e s a fe t y i n for m a t i o n in column 1.
2. Make sure equipment shutoff valve is fully open.
3. Remove control cover log (see Figure 26).
4. Set remote selector switch in the A UTO position (see Figure 25).
5. Press in and turn control knob clockwise to the OFF position (see Figure 25).
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Fol­low “B” in the safety information, column 1. If you don’t smell gas, go to the next step.
7. Press in and turn control knob counterclockwise to the PILOT position. Press in control knob for five (5) seconds (see Figure 25).
Note:
You may be running this heater for the first time after hooking up to gas supply . If so, the control knob may need to be pressed in for 30 seconds or more. This will al­low air to bleed from the gas system.
Control Knob
Remote Selector Switch
AUTO MAN
Figure 25 - Remote Selector Switch, Control Knob and Ignitor Button
O
F
F
N
P
O
I
L
O
T
Control Cover Log
Ignitor Button
Control Knob
Ignitor Button
111515-01C
Figure 26 - Control Knob (Shown in the OFF Positon) and Ignitor Button Location
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Page 16
OPERATING HEATER
16
Lighting Instructions (Cont.) To Turn Off Gas To Appliance Manual Lighting Procedure Hand-Held Remote Operation
OPERATING HEATER
Continued
8. With control knob pressed in, press and release ignitor but­ton. This will light pilot. The pilot is attached to the rear of the front bur ner . If needed, keep pr essing ignitor button until pilot lights.
Note:
If pilot does not stay lit, contact a qualified service person or gas supplier for repairs. Until repairs ar e made, light pilot with match. T o light pilot with matc h, see Manual Lighting Procedure.
9. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
• If control knob does not pop out when released, contact
a qualified service person or gas supplier for repairs.
Note:
If pilot goes out, repeat steps 4 through 8.
10. Slightly push in and turn control knob counterclockwise
to the ON position.
11. Press the on/off key on the remote control to tur n on appli­ance main burner. Wait at least 5 seconds before setting desired flame height.
12. Press the up or down key until the small triangle is to the left of large flame icon at the top of LCD display (see Figure 29). Press the left or right key to set the desired flame height.
13. Replace control cover log (see Figure 26, page 15).
CAUTION: Do not try to adjust heating levels by
using the equipment shutoff valve.
Note:
The pilot flame on natural gas units will have a slight curve,
but flame should be blue and have no yellow or orange color.
Pilot Burner
Ignitor Electrode
Pilot Burner
Ignitor Electrode
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 7 under Lighting Instructions, page 15.
2. Depress control knob and light pilot with match.
3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, r elease control knob. Now f ollow steps 9 through 11 under Lighting Instructions in column 1.
HAND-HELD
REMOTE OPERATION
NOTICE: You must light the pilot before using the hand-held remote control unit. See
tions
, page 15.
When the appliance and the remote control are switched off, the house icon with the room temperature will be displayed. When the remote control is turned on, other icons will be visible and the main burner of the appliance will turn on.
1. Turn control knob clockwise to the ON position (see Figure 25, page 15).
2. Press the ON button on remote control (see Figur e 29). W ait 5 seconds to send a command to appliance.
Note:
An acoustic signal will be heard that confirms the recep-
tion of the command sent from the remote control.
Small Triangle Icon (Function Indicator)
Lighting Instruc-
LCD Display
Figure 27 - Pilot (Propane/LP)
Figure 28 - Pilot (Natural)
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Heater
Press on/off key on remote control and turn control knob clockwise to the OFF position (see Figure 25, page 15).
Shutting Off Burners Only (pilot stays lit)
Press the on/off key on remote control or turn control knob clockwise to the PILOT position.
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Flame Height Indicator
Thermometer Icon
Clock Icon
Left and Right Keys Increase and Decrease Set Points
On/Off Button
Figure 29 - Remote Control
Room Temperature Display (°F or °C)
Sleep Timer Display
Lock-Out Indicator
Low Battery Indicator
Up and Down Keys Select Available Functions
111515-01C
Page 17
OPERATING HEATER
Continued
Hand-Held Remote Operation (Cont.)
OPERATING HEATER
INSPECTING BURNERS
Pilot Flame Pattern
Burner Primary Air Holes
Main Burner
17
17
Fahrenheit/Celsius Temperature Indication
To toggle between temperature degrees Fahrenheit and Celsius perform the following steps.
1. Press the up and down key until the small triangle is to the left of the clock icon (see Figure 29, page 16).
2. From time 0:00, press the left key 10 times. The display will then show the transmitter address (frequency).
3. Press the right key to toggle from °F to °C and vice versa.
4. Press the left key to exit this function.
Setting Flame Height
Press the up or down key until the small triangle is to the left of large flame icon at the top of LCD display (see Figure 29, page
16). Press the left or right key to set the desired flame height. Six
flame levels are available from 1 (minimum) to 6 (maximum).
Setting Room Temperature
Press the up or down key until the small triangle is to the left of the thermometer icon (see Figure 29, page 16). Press the left or right key to set the desired room temperature.
Setting Timer (Sleep Function)
Press the up or down key until the small triangle is to the left of the clock icon (see Figure 29, page 16). Press the left or right key to set the desired sleep time. Maximum sleep time is 90 minutes, in 15 minute increments. When desired time is set, press the up or down key to start the timer. When the desired time has elapsed, the appliance will automatically switch off.
Child Safety Lock-Out
To lock the remote control keys, press the On/Off key then immediately press the up key (see Figure 29, page 16). The lock­out function is active when the lock icon is lit. Repeat key sequence to unlock keys.
Low Battery Detection and Backup
A battery icon will be displayed on the LCD display when batteries are low in the remote control (see Figure 29, page 16).
When the receiver detects a low battery condition;
• Three acoustic "beeps" are generated from the receiver
• Appliance is turned off and will go to the maximum flame height
• Execution of commands is inhibited until batteries are replaced
When batteries are low, it is not possible to turn on the appliance with the remote control. Appliance can be turned on or off manually by setting the backup switch of the receiver to MAN position (see Figure 13, page 11). Remote control and receiver will restart normal operation after batteries are replaced. See
Installing Batteries for Remote Receiver and Hand Held Remote Control, page 11.
Timeout
If appliance is turned on and no command is sent to the receiver for 24 hours, appliance will automatically shut down. Com­mands sent after shutdown will be executed normally.
INSPECTING BURNERS
Check pilot flame pattern and burner flame patterns often.
PILOT FLAME PATTERN
Figure 30 shows a correct pilot flame pattern. Figure 31 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down.
If pilot flame pattern is incorrect, as shown in Figure 31
• turn heater off (see To Turn Off Gas to Appliance, page 16)
• see Troubleshooting, pages 19 through 21
Note:
The pilot flame on natural gas units will have a slight curve,
but flame should be blue and have no yellow or orange color.
Pilot Burner
Thermocouple
Figure 30 - Correct Pilot Flame Pattern (Your pilot may vary from pilots shown)
BURNER PRIMARY AIR HOLES
Air is drawn into the burner through the holes in the fitting at the burner entrance. These holes may become blocked with dust or lint. Periodically inspect these holes for any blockage and clean if needed. Blocked air holes will create soot.
MAIN BURNER
Periodically inspect all burner flame holes with the heater running. All slotted burner flame holes should be open with yellow flame present. All round burner flame holes should be open with a small blue flame present. Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Remove blockage, blocked burner flame holes will create soot.
Pilot Burner
Thermocouple
Figure 31 - Incorrect Pilot Flame Pattern (Your pilot may vary from pilots shown)
111515-01C
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Page 18
CLEANING AND MAINTENANCE
18
Cleaning Burner Injector Holder and Pilot Air Inlet Hole Logs Main Burner
CLEANING AND MAINTENANCE
WARNING: Turn off heater and let cool before
cleaning.
CAUTION: You must keep control areas, burners, and circulating air passageways of heater clean. In­spect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to exces­sive lint from carpeting, pet hair, bedding material, etc.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in soot­ing and property damage.
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning flame. Keep these holes clear of dust, dirt, lint, and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualified service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store, or home center may carry com­pressed air in a can. You can use a vacuum cleaner in the blow position. If using compressed air in a can, please follow the direc­tions on the can. If you don't follow directions on the can, you could damage the pilot assembly.
1. Remove control cover log and front log.
2. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
3. Inspect burner, pilot, and primary air inlet holes on injector holder for dust and dirt (see Figures 32 and 33).
4. Blow air through the ports/slots and holes in the burner.
5. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
6. Blow air into the primary air holes on the injector holder.
7. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
8. Replace front log and control cover log (see Installing Logs, page 14).
Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Figure 33). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
LOGS
• If you remove logs for cleaning, refer to Installing Logs, page 14, to properly replace logs.
• Replace log(s) if broken or chipped (dime-sized or larger).
MAIN BURNER
Periodically inspect all burner flame holes with the heater running. All slotted burner flame holes should be open with yellow flame present. All round burner flame holes should be open with a small blue flame present. Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Remove blockage. Blocked burner flame holes will create soot.
Injector Holder (May Be Brass or Aluminum
Burner Tube
Primary Air Inlet Holes (Shape of Holes May Vary by Model)
Figure 32 - Injector Holder On Outlet Burner Tube
Burner Tube
Pilot Assembly
Pilot Air Inlet Hole
Figure 33 - Pilot Inlet Air Hole
Depending on Model)
Ports/Slots
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111515-01C
Page 19
TROUBLESHOOTING
Note:
For additional help, visit DESA
Heating Products’ technical service web site at www.desatech.com.
Note:
All troubleshooting items are listed in
order of operation.
WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater.
TROUBLESHOOTING
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/ pilot unit.
19
19
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at ODS/pilot
When ignitor button is pressed, there is spark at ODS/pilot but no ignition
POSSIBLE CAUSE
1. Ignitor electrode not connected to igni­tor cable
2. Ignitor cable pinched or wet
3. Piezo ignitor nut is loose
4. Broken ignitor cable
5. Bad piezo ignitor
6. Ignitor electrode positioned wrong
7. Ignitor electrode broken
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when installed
5. Depleted gas supply (propane/LP only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
REMEDY
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
3. Tighten nut holding piezo ignitor to base panel of log set. Nut is located behind base panel
4. Replace ignitor cable
5. Replace piezo ignitor
6. Replace pilot assembly
7. Replace pilot assembly
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see Cleaning and Maintenance, page 18) or replace ODS/ pilot assembly
7. Replace gas regulator
ODS/pilot lights but flame goes out when control knob is released
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111515-01C
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Safety interlock system has been triggered
4. Equipment shutoff valve not fully open
5. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This prob­lem could be caused by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/pilot
6. Thermocouple connection loose at con­trol valve
7. Thermocouple damaged
8. Control valve damaged
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Wait one minute for safety interlock sys­tem to reset. Repeat ignition operation
4. Fully open equipment shutoff valve
5. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see Cleaning and Maintenance, page 18) or replace ODS/ pilot assembly
6. Hand tighten until snug, then tighten 1/4 turn more
7. Replace pilot assembly
8. Replace control valve
Page 20
TROUBLESHOOTING
20
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Burner does not light after ODS/pilot is lit
Delayed ignition of one or both burners
Burner backfiring during combustion
Slight smoke or odor during initial operation
POSSIBLE CAUSE
1. Inlet gas pressure is too low
2. Burner orifice(s) clogged
3. Thermopile leads disconnected or im­properly connected
4. Burners will not come on in remote po­sition
1. Manifold pressure is too low
2. Burner orifice(s) clogged
1. Burner orifice is clogged or damaged
2. Damaged burner
3. Gas regulator defective
1. Not enough air
2. Gas regulator defective
3. Residues from manufacturing processes and logs curing
REMEDY
1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see Cleaning and Mainte- nance, page 18) or replace burner orifice
3. Reconnect leads (see Wiring Diagram, page 24)
4. Replace battery in hand-held remote and receiver
1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see Cleaning and Main- tenance, page 18) or replace burner orifice(s)
1. Clean burner (see Cleaning and Mainte- nance, page 18) or replace burner orifice
2. Replace damaged burner
3. Replace gas regulator
1. Check burner for dirt and debris. If found, clean burner (see Cleaning and Maintenance, page 18)
2. Replace gas control
3. Problem will stop after a few hours of operation
Heater produces a whistling noise when burners are lit
White powder residue forming within burner box or on adjacent walls or furniture
Moisture/condensation noticed on windows
Dark residue on logs inside of their fireplace
Note:
After removing all causes of residue deposits, completely clean fireplace and ap­pliance off residue before reusing appliance
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1. Turning control knob to HI position when burners are cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged burner orifice(s)
1. When heated, vapors from furniture pol­ish, wax, carpet cleaners, etc. may turn into white powder residue
1. Not enough combustion/ventilation air
1. Improper log placement
2. Drafts or other air currents affecting flame pattern
3. Air holes at burner inlet blocked
4. Burner flame holes blocked
1. Turn control knob to LO position and let warm up for a minute
2. Operate burners until air is removed from line. Have gas line checked by lo­cal natural or propane/LP gas company
3. Observe minimum installation clear­ances (see pages 8 through 10)
4. Clean burners (see Cleaning and Mainte- nance, page 18) or replace burner orifice
1. Turn heater off when using furniture polish, wax, carpet cleaners, or similar products
1. Refer to Air for Combustion and Venti­lation requirements (page 4)
1. Properly locate logs (see Installing Logs, page 14)
2. Eliminate source of drafts around heater
3. Clean out air holes at burner inlet. Peri­odically repeat as needed
4. Remove blockage
111515-01C
Page 21
TROUBLESHOOTING
Continued
WARNING: If you smell gas
Shut off gas supply.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
TROUBLESHOOTING
21
21
IMPORTANT:
supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
Operating heater where impurities in air exist may create odors. Cleaning
OBSERVED PROBLEM
Remote does not function
Heater produces a clicking/ticking noise just after burners are lit or shut off
Heater produces unwanted odors
Heater shuts off in use (ODS operates)
POSSIBLE CAUSE
1. Battery is not installed. Battery power is low
1. Metal expanding while heating or con­tracting while cooling
1. Heater burning vapors from paint, hair spray, glues, cleaners, chemicals, new carpet, etc. (See ment above)
2. Low fuel supply (propane/LP only)
3. Gas leak. See Warning statement
at top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
IMPORTANT
state-
REMEDY
1.
Replace 4 AA batteries in receiver and 3 AAA batteries in hand-held remote control
1. This is common with most heaters. If noise is excessive, contact qualified ser­vice person
1. Open window to ventilate room. Stop us­ing odor causing products while heater is running
2. Refill supply tank (propane/LP only)
3. Locate and correct all leaks (see Check- ing Gas Connections, page 13)
1. Open window and/or door for ventilation
2. Contact local natural or propane/LP gas company
3. Clean ODS/pilot (see Cleaning and Maintenance, page 18)
Gas odor even when control knob is in OFF position
Gas odor during combustion
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111515-01C
1. Gas leak. See Warning statement at top of page
2. Control valve defective
1. Foreign matter between control valve and burner
2. Gas leak. See Warning statement
at top of page
1. Locate and correct all leaks (see Check­ing Gas Connections, page 13)
2. Replace control valve
1. Take apart gas tubing and remove for­eign matter
2. Locate and correct all leaks (see Check- ing Gas Connections, page 13)
Page 22
ILLUSTRATED PARTS BREAKDOWN
22
Models LDL3924NR, LDL3924PR, LDL3930NR and LDL3930PR
ILLUSTRATED PARTS BREAKDOWN
MODELS LDL3924NR, LDL3924PR LDL3930NR AND LDL3930PR
27-1
27-2
5
27-3
27-5
27-6
27-8
27-4
27-7
23
28
7
2
3
25
10
18
19
9
26
14
24
8
23
24
16
O
F
F
N
O
P
T
I
L
O
20
16
4
24
23
23
22
23
23
11
23
7
6
13
12
15
21
17
For more information, visit www.desatech.com
For more information, visit www.desatech.com
1
111515-01C
Page 23
Models LDL3924NR, LDL3924PR, LDL3930NR and LDL3930PR
PARTS LIST
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 24 of this manual.
PARTS LIST
23
23
KEY NO. LDL3924NR LDL3924PR LDL3930NR LDL3930PR DESCRIPTION QTY.
1 110998-01PP 110998-02PP 110998-02PP 110998-02PP ASM, Low Profile Base, Painted 1 2 102772-01 102772-01 102772-01 102772-01 Dual Burner 1 3 103779-01 103778-01 103779-01 103778-01 ODS Pilot 1 4 111440-01 111440-02 111440-01 111440-02 Gas Valve 1 5 111195-02
___
6 099918-02 7 099387-12
___
8 100609-01 9 098264-02 098264-02 098264-02 098264-02 Male Connector 1 10 099056-18
___
11 110790-01 110790-01 110790-01 110790-01 Left Front Burner Bracket 1 12 110790-02 110790-02 110790-02 110790-02 Right Front Burner Bracket 1 13 110790-03 110790-03 110790-03 110790-03 Rear Burner Bracket 1 14 110790-04 110790-04 110790-04 110790-04 Remote Burner Bracket 1 15 110793-01 110793-01 110793-01 110793-01 Piezo Bracket 1 16 110792-01 110792-01 110792-01 110792-01 Remote Bracket 2 17 102445-01 102445-01 102445-01 102445-01 Piezo Ignitor Service Kit 1 18 098271-10 098271-10 098271-10 098271-10 Ignitor Cable 1 19 111124-01 111124-01 111124-01 111124-01 Burner Retainer Spring 1 20 103784-01 103784-01 103784-01 103784-01 Pilot Knob Extension 1 21 111442-02 111442-02 111442-02 111442-02 Digital Display Remote Control 1 22 111441-01 111441-01 111441-01 111441-01 Proflame Receiver 1 23 M11084-26 M11084-26 M11084-26 M11084-26 Screw, HWH AB 10-16 x .38 17 24 M12461-26 M12461-26 M12461-26 M12461-26 Screw, Hex SLT WSR, 10-32 x .38 6 25 098249-01 098249-01 098249-01 098249-01 O.D.S. Nut 2 26 108631-01 108631-01 108631-01 108631-01 Screw, PPH B 10-16 x 1.00 2 27-1 111502-04 111502-04 111502-13 111502-13 Rear Log 1 27-2 111502-05 111502-05 111502-14 111502-14 Middle Log 1 27-3 111501-01 111501-01 111502-15 111502-15 Left Front Log 1 27-4 111501-02 111501-02 111502-16 111502-16 Right Front Log 1 27-5 111502-06 111502-06 111502-06 111502-06 Left Front Crossover Log 1 27-6 111502-08 111502-08 111502-08 111502-08 Back Crossover Log 1 27-7 111502-07 111502-07 111502-07 111502-07 Right Front Crossover Log 1 27-8 111501-03 111501-03 111501-03 111501-03 Control Cover Log 1 28 112334-01 112334-01
PART NUMBER
___ 110802-04
___ ___
099387-09 ___
___ 099056-17
111195-02 ___
099918-02 099387-12
___ 100609-01
099056-16 ___
___ ___
___ 110802-04 Outlet Tube (Propane/LP) 1
___ ___
099387-09 Pilot Tube (Propane/LP) 1 ___
___ 099056-17 Injector (Propane/LP) 1
Outlet Tube Service Kit (Natural Gas) 1
Pilot Regulator 1 Pilot Tube (Natural Gas) 1
Pilot Tube 1
Injector (Natural Gas) 1
Air Deflector Bracket 1
111515-01C
PARTS AVAILABLE — NOT SHOWN
100563-01 100563-01 100563-01 100563-01 Warning Plate 1 103877-05 103877-05 103877-05 103877-05 Lighting Instruction Plate 1 GA6060 GA6060 GA6060 GA6060 Lava Rock 1 101137-02 101137-02 101137-02 101137-02 Hardware Kit 1
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Page 24
SPECIFICATIONS
24
REPLACEMENT PARTS WIRING DIAGRAM SERVICE HINTS TECHNICAL SERVICE
SPECIFICATIONS
Btu (Variable) 26,000/39,000 26,000/39,000 Type Gas Propane/LP Natural Ignition Piezo Piezo Manifold Pressure 8.0" W.C. 3.5" W.C. Inlet Gas Pressure(in. of water)
Maximum 14" 10.5" Minimum* 11" 5"
* For purpose of input adjustment
REPLACEMENT PARTS
Note:
Use only original replacement parts. This will protect your
warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA Heating Products’ Techni­cal Service Department at 1-866-672-6040.
When calling DESA Heating Products, have ready
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• type of gas used (propane/LP or natural gas)
• purchase date Usually, we will ask you to return the part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA Heating Products at 1-866-672-6040 for referral information.
When calling DESA Heating Products, have ready
• model number of your heater
• the replacement part number
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• heater will not produce specified heat
• for propane/LP units, propane/LP gas supply may be low You may feel your gas pressure is too low. If so, contact your local
propane/LP or natural gas supplier.
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. If so, contact DESA Heating Products’ Technical Service Department at 1-866-672-6040. When calling please have your model and serial numbers of your heater ready.
You can also visit DESA Heating Products’ technical services web site at www.desatech.com.
WIRING DIAGRAM
White
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Black
Red
Red
111515-01C
Page 25
OWNER'S REGISTRATION FORM
In order to provide better customer service for this and future purchases, we recommend that you register your product with us.
ACCESSORIES
You can register online at www.desatech.com. If access to our website is not available to you, please complete this Owners Registration Form and mail to the address on the back of this owners manual. Please provide the following product information:
Brand: Model: Date Purchased: Serial Number:
(Comfort Glow, Vanguard, etc.) (EFP33PR, VTGH33NR, etc.)
Note:
Keep receipt for warranty verification.
7 or 9 digit number located on product or identification tag.
First Name: Last Name: Address: City: State: Zip: Country: Home Phone: ( ) - E-Mail:
Please answer the following questions to register your product with DESA Heating Products:
1. Where will the product be used? Living/Family Room Office/Warehouse Utility Shed/Outbuilding Garage Bedroom Bathroom Other
2. If you bought this product yourself, did you plan to purchase this type of product before going into the store? Yes No
3. Who selected the product? Male Female Both
4. What is the population of your area? Under 10,000 10,000 to 25,000 25,000 to 50,000 50,000 to 100,000 100,000 to 250,000 Over 250,000
5. What is your primary source of heat? Propane (LP Gas) Fuel Oil Wood Natural Gas Electric Other
6. How was the product installed? Professional Installer Self Other
7. Cost of product excluding sales tax? $___________________
8. Cost to install product? $____________________
9. Type of store where product was purchased? Hardware Propane Dealer Natural Gas/Utility Co. Home Center/Builders Supply Fireplace or Hearth Shop Farm Store Other
10. What motivated you to buy this product? Sudden Cold Weather Replace Older Model D.I.Y. Home Project Emergency Back-Up Heat Heater was on Sale Energy Savings/High Efficiency Construction Project Other
11. How did you learn about this product brand? Advertising Relative or Friend Store Display Other ________________________
12. Level of Education of Purchaser: Some High School Completed High School Completed College Completed Graduate School
13. Age of Purchaser: Under 20 20 - 29 30 - 39 40 - 49 50 - 59 60 or Over
14. Buyers total annual household income: Under $15,000 $15,000 to $19,999 $20,000 to $34,999 $35,000 to $49,999 $50,000 to $74,999 $75,000 to $99,999 $100,000 and Over
15. Store where product was purchased: Name: ______________________________________ City: _______________________ State: __________
16. In choosing this product, how important were the following:
Availability Price Brand Name Overall Quality Heat Output Made in USA Warranty Local Service Value for Price Prior Brand Experience Controls Location Thermostat, Remote, or Manual Operation Ease of Operation Special Features Salespersons Recommendation Friend/Relatives Recommendation Portability
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Quiet Operation
111515-01C
Not Important Somewhat Important Very Important
❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
25
25
Page 26
26
TAPE
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
Postage
Required
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For more information, visit www.desatech.com
TAPE
111515-01C
Page 27
ACCESSORIES
ACCESSORIES
27
27
NOTICE: All accessories may not be available for all fireplace models.
Purchase these heater accessories from your local dealer. If they can not supply these accessories, call DESA Heating Products at 1-866-672-6040 for referral information. You can also write to the address listed on the back page of this manual.
EQUIPMENT SHUTOFF VALVE - GA5010
For all models. Equipment shutoff valve with 1/8" NPT tap. Fi ts 1/2" NPT pipe.
DAMPER CLAMP - GA6080
(Not Shown)
For all models. Permanently opens chimney flue damper for vented operation.
LAVA ROCK - GA6060
(Not Shown)
For all models. Order when additional rock is desired. (1.8 lb. bag)
CLEANING KIT - GCK
(Not Shown)
For all models. Your vent-free gas appliance requires regular cleaning and maintenance to prevent performance problems. This kit gives you the tools and instructions to make it easy to clean all critical areas of your appliance.
INFORMATION VIDEO - 108917-01
For all models. A care and maintenance video is available by calling 1-866-672-6040. You may also email your request to
productsupport@desaint.com.
FIREPLACE HOOD
Black - GA6050 Brass - GA6052 Antique Brass - GA6053
For all models. Helps deflect heat away from mantel or wall above fireplace. Fits openings 28" to 48" wide.
111515-01C
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Page 28
28
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We
make no other warranty, expressed or implied.
LIMITED WARRANTY
VENT-FREE GAS LOG HEATERS
DESA Heating Products warrants this product to be free from defects in materials and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this heater to proper operating condition and an allowance for labor when provided by a DESA Heating Products Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA Heating Products who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The heater MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE; AND DESA HEATING PRODUCTS’ LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA HEATING PRODUCTS SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For information about this warranty write:
2701 Industrial Drive P.O. Box 90004 Bowling Green, KY 42102-9004
www.desatech.com
111515 01
NOT A UPC
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For more information, visit www.desatech.com
111515-01 Rev. C 09/03
111515-01C
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