Desa H.S. I. 110, H.S. I. 115, H.S. I. 165, H.S. I. 150, H.S. I. 155 Owner's Manual

PORTABLE FORCED AIR HEATER
(WITH BUILT-IN THERMOSTAT)
OWNER’S MANUAL
Heater Sizes: 110,000, 115,000, 150,000, 155,000,
and 165,000 Btu/Hr
H.S.I. Series
IMPORTANT: Read and understand this manual before assembling, start­ing, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
TABLE OF CONTENTS
SAFETY INFORMATION .............................................2
UNPACKING................................................................2
PRODUCT IDENTIFICATION......................................3
ASSEMBLY..................................................................3
FUELS .........................................................................4
VENTILATION..............................................................4
THEORY OF OPERATION ..........................................4
OPERATION ................................................................4
OPERATION WITH PORTABLE GENERATOR ..........5
PREVENTATIVE MAINTENANCE SCHEDULE ..........5
TROUBLESHOOTING.................................................6
(Located on side panel)
SERVICE PROCEDURES...........................................7
WIRING DIAGRAM.................................................... 11
SPECIFICATIONS ..................................................... 11
STORING, TRANSPORTING, OR SHIPPING........... 11
ILLUSTRATED PARTS BREAKDOWN .....................12
P ARTS LIST...............................................................13
REPLACEMENT PARTS ...........................................15
TECHNICAL SERVICE..............................................15
ACCESSORIES .........................................................15
WARRANTY AND REPAIR SERVICE .......................16
Serial No. ___________________
(Located on fuel tank)
®
SAFETY INFORMATION
UNPACKING
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate, or service this heater. Im­proper use of this heater can cause serious injury or death from burns, fire, explosion, elec­trical shock, and carbon mon­oxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nau­sea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, per­sons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alco­hol, or other highly flammable fuels.
Fueling a)Personnel involved with fueling shall
be qualified and thoroughly familiar with the manufacturer’s instructions and applicable federal, state, and lo­cal regulations regarding the safe fu­eling of heating units.
b)Only the type of fuel specified on the
heater’s data plate shall be used.
c) All flame, including the pilot light, if
any, shall be extinguished and the heater allowed to cool, prior to fueling.
d)During fueling, all fuel lines and fuel-
line connections shall be inspected for leaks. Any leaks shall be repaired prior to returning the heater to service.
e)At no time shall more than one
day’s supply of heater fuel be stored inside a building in the vi­cinity of the heater. Bulk fuel stor­age shall be outside the structure.
f) All fuel storage shall be located a
minimum of 25 feet from heaters, torches, welding equipment, and similar sources of ignition (excep­tion: the fuel reservoir integral with the heater unit).
g)Whenever possible, fuel storage
shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h)Fuel storage shall be in accordance
with the federal, state, or local au­thority having jurisdiction.
Never use heater where gasoline, paint thinner, or other highly flammable va­pors are present.
Follow all local ordinances and codes when using heater.
Heaters used in the vicinity of tarpau­lins, canvas, or similar enclosure ma­terials shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet. It is further recommended that these enclo­sure materials be of a fire retardant na­ture. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the heater due to wind action.
Use only in well-vented areas. Before using heater, provide at least a three­square-foot opening of fresh, outside air for each 100,000 Btu/Hr of rating. This heater produces carbon monox­ide, which is listed by the State of California as a reproductive toxin under Proposition 65.
Use only in places free of flammable vapors or high dust content.
Use only the electrical voltage and fre­quency specified on model plate.
Use only a three-prong, grounded ex­tension cord.
Minimum heater clearances from com­bustibles:
Outlet: 8 Ft. Sides: 4 Ft. Top: 4 Ft. Rear: 4 Ft.
Locate heater on a stable and level sur­face if heater is hot or running or a fire may occur.
When moving or storing heater, keep heater in a level position or fuel spill­age may occur.
Keep children and animals away from heater.
Unplug heater when not in use.
When used with thermostat, heater may start anytime.
Never use heater in living or sleep­ing areas.
Never block air inlet (rear) or air outlet (front) of heater.
Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
Never attach duct work to front or rear of heater.
Warning to New York City Residents
For Use Only At Construction Sites
in accordance with applicable NYC codes under NYCFD certificate of approval #4803, #4899, #4908, #4909, or #4934.
UNPACKING
1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
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104655
PRODUCT IDENTIFICATION
PRODUCT IDENTIFICATION
ASSEMBLY
Hot Air Outlet
Lower Shell
Fuel Cap
Side Cover
Ignition Control Assembly (assembly on inside of side cover)
Figure 1 - Portable Forced Air Heater
Upper Shell
ASSEMBLY
These models are furnished with wheels and a rear handle. Some models are furnished with a front handle also. Wheels, handle(s), and the mounting hardware are found in the shipping carton.
Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT:
point extended hub of wheels toward wheel support frame (see Figure 2).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure hot air outlet end (front) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel support frame.
4. Place rear handle (and front handle if provided) on top of fuel tank flange. Insert screws through handle(s), fuel tank flange, and wheel support frame. Attach nut finger tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
When installing wheels,
Fan Guard
Fuel Tank Flange
Cap Nut
Figure 2 - Wheel and Handle Assembly
Thermostat Knob
Fuel Tank
Power Cord
Screw
Hot Air Outlet
Axle
Nut
Wheel
Front Handle
Rear Handle
Air Inlet
Extended Hub
Wheel Support Frame
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3
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FUELS
VENTILATION
THEORY OF OPERATION
OPERATION
FUELS
WARNING: Use only kerosene or No. 1 fuel oil to avoid risk of re or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly ammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in a clogged fuel filter and/or nozzle.
IMPORTANT:
Use a KEROSENE ONLY storage container. Be sure storage con­tainer is clean. Foreign matter such as rust, dirt, or water will cause the ignition control assembly to shut down the heater. Foreign matter may also require you to clean fuel system often.
VENTILATION
WARNING: Follow the mini­mum fresh, outside air ventila­tion requirements. If proper fresh, outside air ventilation is not pro­vided, carbon monoxide poison­ing can occur. Provide proper fresh, outside air ventilation be­fore running heater.
Provide at least a three-square-foot opening of fresh, outside air for each 100,000 Btu/Hr rating. Provide extra fresh air if more heat­ers are being used.
Example:
one of the following:
• a two-car garage door (16 feet wide open-
• a single-car garage door (9 feet wide
• two 30 inch wide windows raised
A 165,000 Btu/Hr heater requires
ing) raised 4 inches
opening) raised 7 inches
twelve inches
THEORY OF OPERATION
The Fuel System:
The air pump forces air through the air line. The air is then pushed through the nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan.
The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
Combustion Chamber
Ignitor
Clean Heated Air Out
Fuel Tank
Figure 3 - Cross Section Operational View
Nozzle
Air For Fuel System
The Ignition System: The ignition control
assembly provides power to the ignitor. This ignites the fuel/air mixture in the com­bustion chamber.
The Flame-Out Control System: This sys-
tem causes the heater to shut down if the flame goes out.
Fuel Filter
Air For Combustion And Heating
OPERATION
WARNING: Review and un-
derstand the warnings in the
Safety Information
section, page
2. They are needed to safely op­erate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all ventilation and safety in-
formation.
2. Fill fuel tank with kerosene or No. 1
fuel oil.
3. Attach fuel cap.
4. Turn thermostat knob clockwise to the
HIGH position.
5. Plug power cord of heater into three-
prong, grounded extension cord. Exten­sion cord must be at least six feet long.
Extension Cord Wire Size Requirements
• 6 to 10 feet long, use 18 AWG rated
• 11 to 100 feet long, use 16 AWG
• 101 to 200 feet long, use 14 AWG
6. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded out­let. seconds then heater will start.
7. Adjust thermostat knob to the de­sired setting.
Note:
stat setting. This thermostat is a general­heating control. It is not intended for precise temperature control. Adjust thermostat un­til heater cycles at the desired setting.
Motor
Fan
Air Pump
Air Intake Filter
Cool
Air In
Air Output Filter
Air Line To Burner
Ignition Control Assembly
Fuel
cord
rated cord
rated cord
Note
:
Ignitor will preheat for five
A cold heater may affect the thermo-
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104655
OPERATION
OPERATION WITH PORTABLE
GENERATOR
PREVENTATIVE MAINTENANCE SCHEDULE
OPERATION
Continued
TO STOP HEATER
Unplug extension cord from outlet.
TO RESET HEATER
1. Unplug extension cord from outlet and wait 10 seconds (two minutes if heater has been running).
2. Turn thermostat knob clockwise to the HIGH position.
3. Plug extension cord into standard 120 volt/60 hertz, three-hole, grounded out­let.
Note:
Ignitor will preheat for five
seconds then heater will start.
4. Adjust thermostat knob to the de­sired setting.
OPERATION WITH PORTABLE GENERATOR
WARNING: Before operating heater or any appliance from a portable generator, verify that generator has been properly con­nected to earth ground. Improper grounding or failure to ground generator can result in electro­cution if a ground fault occurs. Refer to owners manual supplied by generator manufacturer for proper grounding procedures.
The operating voltage range of the heater is 108 to 132 Volts (120 Volts +/- 10%). Prior to plugging heater into generator the output voltage should be verified (if generator is equipped with the automatic idle feature, the output voltage should be measured with the generator running at full speed). If the volt­age does not measure in this range the heater should not be plugged into the generator.
Refer to Operation, pages 4 and 5, for start­ing, stopping, and resetting heater proce­dures.
Ground Lug
EL
FU
F
Copper or Brass Grounding Point
Alternator
Figure 4 - Typical Generator Grounding Method (Generator construction may vary from that shown)
Ground Wire (#10 AWG Stranded-Copper)
PREVENTATIVE MAINTENANCE SCHEDULE
WARNING: Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.
Item
Fuel tank
Air output and lint filters
Air intake filter
Fuel filter
Ignitor
Fan blades
Motor
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How Often
Flush every 150-200 hours of operation or as needed
Replace every 500 hours of operation or once a year
Wash and dry with soap an water every 500 hours of operation or replace as needed
Clean twice a heating season or replace as needed
No maintenance required
Clean each season or as needed
Not required/permanently lubricated
5
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How To
See Storing, Transporting, or Shipping, page 11
See Air Output, Air Intake, and Lint Filters, page 7
See Air Output, Air Intake, and Lint Filters, page 7
See Fuel Filter, page 8
See Fan, page 7
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