Desa BLP35ES User Manual

PROPANE
CONSTRUCTION
HEATER
OWNER’S MANUAL
Model: BLP35ES
BAUSTELLEN-
PROPANHEIZGERÄT
BEDIENUNGSANLEITUNG
Blank
PROPANE
CONSTRUCTION
HEATER
OWNER’S MANUAL
Model: BLP35ES
IMPORTANT Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
CONTENTS
SECTION PAGE
Safety Information.........................................................................2
Unpacking......................................................................................3
Product Identification .................................................................... 4
Theory of Operation ......................................................................4
Propane Supply..............................................................................5
Installation .....................................................................................5
Ventilation .....................................................................................6
Operation .......................................................................................6
Storage ........................................................................................... 8
Maintenance .................................................................................. 8
Troubleshooting.............................................................................9
Service Procedures ........................................................................ 10
Electrical System..................................................................... 10
Motor....................................................................................... 10
Fan........................................................................................... 11
Ignitor...................................................................................... 12
If Gas Leak Occurs ........................................................................ 13
Specifications................................................................................. 13
Illustrated Parts Breakdown and Parts List.................................... 14, 15
Warranty and Repair Service......................................................... Back Cover
SAFETY
INFORMATION
FOR YOUR SAFETY Do not use this heater in a space where gasoline or other liquids having flammable vapors are stored or used.
!
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, or carbon monoxide poisoning.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane Gas: Propane gas is odorless. An odor-making agent is added to propane gas. The odor helps you detect a propane gas leak. However, the odor added to propane gas can fade. Propane gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
2
Safety Information continues on next page
SAFETY
!
WARNINGS
Continued
INFORMATION
Continued
Not for domestic use (inside living areas). Use heater for space heating only.
Primarily intended for temporary heating of buildings under construction,
alteration, or repair.
Install and use heater with care. Follow all local ordinances and codes.
Use only in a well-vented area away from combustible materials.
Provide proper ventilation. If not, excessive levels of carbon monoxide (CO)
and carbon dioxide (CO for ventilation. One opening should be near the floor, the other opening near the ceiling. Each ventilation opening must be at least 130 cm2.
Never use heater where gasoline, paint thinner, or other highly ammable vapors are present. Use only in places free of flammable vapors or high dust content.
Do not use heater below ground level. Propane gas is heavier than air. If a leak occurs, propane gas will sink to the lowest possible level.
Keep heater away from strong drafts, water spray, rain, or dripping water.
Check heater for damage before each use. Do not use a damaged heater.
Use only propane gas, I3P.
Keep propane tank(s) below 38° C.
Unhook heater from propane and electrical supply before moving or when not
in use.
Use only the electrical voltage and frequency specied on model plate.
Use only the hose and regulator provided with the heater.
Inspect hose before each use. If cut, worn, or damaged, replace before using heater. Use the replacement hose assembly specied in this manual.
Keep heater at least two meters from propane tank(s). Do not point heater at
propane tank(s).
Minimum heater clearances from combustibles:
Outlet: 3 meters Sides: 1 meter Top: 2 meters Rear: 1 meter
Locate heater on stable and level surface if heater is hot or running.
Keep children and animals away from heater.
Never block air inlet (rear) or air outlet (front) of heater.
Never move, handle, or service a hot, operating, or plugged-in heater.
Do not alter heater. Keep heater in its original state.
Do not use heater if altered.
Never attach duct work to front or rear of heater.
Use only original replacement parts. This heater must use design-specific
parts. Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
) will form. Provide two fresh, outside air openings
2
UNPACKING
1. Remove all packing items applied to heater for shipment. Keep packing items
and carton for storing heater.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform
dealer where you bought heater.
3
PRODUCT
IDENTIFICATION
Hot Air Outlet (Front)
Heater Base
Piezo Ignitor Button
Automatic Control Valve Button
Hose /Regulator Assembly
Fan Guard
Inlet Connector
Shell
Handle
Motor
Power Cord
THEORY OF
OPERATION
Figure 1 - Model BLP35ES
The Fuel System: The hose/regulator assembly attaches to the propane gas
supply. This provides fuel to the heater. The Air System: The motor turns the fan. The fan pushes air into and around
the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The piezo ignitor lights the burner. The Burner Control System: This system causes the heater to shut down if
the ame goes out.
Combustion Chamber
Clean Heated Air Out (Front)
Fan
Motor
Cool Air In (Back)
Hose/Regulator Assembly
Air For Combustion Air For Heating
4
Figure 2 - Cross Section Operational View
PROPANE
SUPPLY
User must provide propane gas and propane tank(s). Use this heater only with a propane vapor withdrawal supply system. The amount
of propane gas ready for use from propane tanks varies. Two factors decide this amount:
1. The amount of propane gas in tank(s)
2. The temperature of tank(s) This heater is designed to operate with a minimum 9-kg propane tank. You may
need two or more tanks or one larger tank in colder weather. Use a 45-kg tank for longer operation or in very cold weather. Less gas is vaporized at lower tempera­tures. Your local propane gas dealer will help you select the proper supply system.
Average Temperature (°C) At Tank Location -7° -12° -18° -23° -29°
Number Of Tanks (45-kg) 1111 1 2 2
INSTALLATION
Review and understand the warnings in the Safety Informa­tion Section, pages 2 and 3. They are needed to safely oper­ate this heater. Follow all local codes when using this heater.
Test all gas piping and connections for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply, above).
2. Connect fuel gas connector on hose/regulator assembly to propane tank(s). Tighten rmly using wrench. leaving the regulator is in a horizontal position (see Figure 3). This places the regulator vent in the proper position to protect it from the weather.
Propane Supply Valve
!
!
IMPORTANT:
WARNING
WARNING
Position regulator so that hose
Regulator
Propane Tank
Hose
Fuel Gas Connector
Figure 3 - Regulator Position
Continued
5
INSTALLATION
!
!
Continued
3. Connect hose to inlet connector. Tighten rmly using a wrench.
IMPORTANT:
between hose/regulator assembly and propane tank. You must use the regula­tor supplied with heater.
Use extra hose or piping if needed. Install extra hose or piping
VENTILATION
Inlet Connector
Figure 4 - Hose and Inlet Connector
4. Open propane supply valve on propane tank(s).
5. Check all connections for leaks. Apply mixture of liquid soap and water to gas joints. Bubbles forming show a leak that must be corrected.
Hose
WARNING
Never use an open ame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak that must be corrected. Correct all leaks at once.
6. Close propane supply valve.
WARNING
!
Provide proper ventilation. If proper fresh, outside air ventila­tion is not provided, carbon monoxide poisoning can occur. Provide two fresh, outside air openings for ventilation. One opening should be near the floor, the other opening near the ceiling. Each ventilation opening must be at least 130 cm2. Provide proper fresh, outside air ventilation before running heater.
OPERATION
Review and understand the warnings in the Safety Informa­tion section, pages 2 and 3. They are needed to safely oper­ate this heater. Follow all local codes when using this heater.
To Start Heater
1. Follow all installation, ventilation, and safety information.
2. Locate heater on stable and level surface. Make sure strong drafts do not blow into front or rear of heater.
3. Plug heater power cord into electrical source. Motor will start. Fan will turn, forcing air out front of heater.
4. Open propane supply valve on propane tank(s).
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WARNING
OPERATION
Continued
WARNING
!
Be sure motor and fan are running before pushing in automatic control valve button. Flames could flash outside heater if motor and fan are not running.
5. Push in and hold automatic control valve button (see Figure 5). Push piezo ignitor button (see Figure 5). You may need to push piezo ignitor button 3-8 times until the burner lights. When burner lights, keep automatic control valve button pushed in for 30 seconds.
Note:
If heater fails to ignite, hose may have air in it. If so, keep automatic control valve button pressed and wait 20 seconds. Release automatic control valve button and wait 20 seconds for unburned fuel to exit heater. Repeat step
5.
Piezo Ignitor Button
Automatic Control Valve Button
Figure 5 - Automatic Control Valve Button and Piezo Ignitor Button
Notice: If heater is unplugged or power outage occurs while heater is running, the
thermal limit device will stop fuel flow. A few seconds occur before the thermal limit device activates. During this short time, flames may appear outside the heater. This is normal. The flames will go out when thermal limit device activates.
To Stop Heater
1. Tightly close propane supply valve on propane tank(s).
2. Wait a few seconds. Heater will burn gas left in supply hose.
3. Unplug heater.
To Restart Heater
1. Wait five minutes after stopping heater.
2. Repeat steps under To Start Heater, page 6.
To Change Propane Tank(s)
Change propane tank(s) in a flame-free area. Use only propane gas, I3P.
1. Tightly close the propane supply valve(s) on the propane tank(s).
2. Disconnect the hose/regulator assembly from the propane tank(s).
3. Connect the hose/regulator assembly to the new propane tank(s). Tighten firmly.
4. Check all connections for leaks.
!
WARNING
Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once.
7
STORAGE
!
CAUTION
Disconnect heater from propane supply tank(s).
1. Store propane tank(s) in safe manner. Follow all local codes. Always store propane tanks outdoors.
2. Place packing items on the heater and hose/regulator assembly. Place heater and hose/regulator assembly into heater carton.
3. Store in dry, clean, and safe place. Do not store hose/regulator assembly inside heater combustion chamber.
4. When taking heater out of storage, always check inside of heater. Insects and small animals may place foreign objects in heater. Keep inside of heater free from combustible and foreign objects. Remove motor and other internal parts if needed to remove foreign objects (see Service Procedures, page 10).
MAINTENANCE
!
WARNING
Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur.
1. Keep heater clean. Clean heater annually or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with a damp cloth.
2. Inspect heater before each use. Check connections for leaks. Apply mixture of liquid soap and water to connections. Bubbles forming show a leak. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace.
4. Have heater inspected yearly by service person.
5. Keep inside of heater free from combustible and foreign objects. Remove motor and other internal parts if needed to clean inside of heater (see Service Procedures, page 10).
6. Clean fan every 500 hours of operation or as needed.
8
TROUBLE-
SHOOTING
!
WARNING
Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur.
OBSERVED FAULT POSSIBLE CAUSE REMEDY
Fan does not turn when heater is plugged in.
No electrical power to heater
Check current to electrical out­let. If current is good, check heater power cord for breaks.
Heater will not ignite.
Fan hitting inside of heater shell
Fan blades bent Defective motor
User did not follow instal­lation or operation in­structions properly
No spark at ignitor. To test for spark, follow step 9 under Ignitor, page 12. If you see spark at ignitor, have heater serviced by qualified service person. If no spark seen: A) Loose or disconnected ignitor wire B) Wrong spark gap C) Piezo ignitor loose D) Bad ignitor electrode
Adjust motor/fan guard to keep fan from hitting inside of heater shell. Bend fan guard if necessary.
Replace fan. See Fan, page 11. Replace motor. See Motor,
page 10.
Repeat installation and opera­tion instructions. See Installa- tion, page 5 and Operation, page 6.
A) Check ignitor wire. Tighten or reattach loose ignitor wire. See Figure 13, page 12 for igni­tor wire location. B) Set gap between ignitor electrode and target plate to 4.3 mm. C) Tighten nut holding piezo ignitor to base of heater. D) Replace ignitor electrode. See Ignitor, page 12.
Heater shuts down while running.
High surrounding air tem­perature causing thermal limit device to shut down heater.
Restricted air flow
Damaged fan
Excessive dust or debris in surrounding area
This can happen when running heater in temperatures above
29° C. Run heater in cooler
temperatures. Check heater inlet and outlet.
Remove any obstructions. Replace fan. See Fan, page 11.
!
WARNING
Use only in areas free of high dust content.
Clean heater. See Mainte­nance, page 8.
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