OPERATION MANUAL
OFFICE PRO 60
READ THIS MANUAL CAREFULLY FOR INSTRUCTIONS ON CORRECT
INSTALLATION AND USAGE, AND READ ALL SAFEGUARDS.
SECCIÓN EN ESP AÑOL
SECTION EN FRANÇAIS
10
12
18
24
60
© 2003 DENSO SALES CALIFORNIA, INC.
All rights reserved. This book may not be reproduced or copied, in
whole or in part, without the written permission of the publisher . DENSO
SALES CALIFORNIA, INC. reserves the right to make changes
without prior notice. MovinCool is a registerd trademark of
DENSO Corporation.
OPERATION MANUAL
OFFICE PRO 60
ii
TABLE OF CONTENTS
FOREWORD ............................................................................................ 1
Definition of Terms .......................................................................... 1
GENERAL WARNINGS & CAUTIONS....................................................2
INVENTORY ............................................................................................ 3
INSTALLATION ....................................................................................... 4
Choosing an Installation Site.......................................................... 4
Moving the Unit................................................................................ 5
Plugging in the Unit .........................................................................6
FEATURES .............................................................................................. 7
OPERATION ............................................................................................ 8
Control Panel ................................................................................... 8
Operating in COOL Mode ............................................................. 10
Operating in Fan Only Mode ......................................................... 10
Changing from Fan Only Mode to COOL Mode .......................... 10
How to Set a Program ................................................................... 11
Operating Modes ...........................................................................13
Emptying the Drain Tank (If equipped) ........................................ 14
Drain Pump .................................................................................... 15
HOSE INSTALLATION .......................................................................... 16
DAILY INSPECTION & MAINTENANCE .............................................. 17
Emptying the Drain Tank ............................................................... 17
Cleaning the Air Filters.................................................................. 17
FIlter Removal Method .................................................................. 17
Cleaning Method ........................................................................... 18
In-Season/Off-Season Inspection & Maintenance ..................... 18
TROUBLESHOOTING........................................................................... 19
Office Pro 60 Self-Diagnostic Codes ...........................................19
TECHNICAL SPECIFICATIONS ........................................................... 20
SECCIÓN EN ESPAÑOL ....................................................................... 21
SECTION EN FRANÇAIS ...................................................................... 45
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FOREWORD
Congratulations on purchasing the MovinCool portable air conditioner.
This manual explains how to assemble, install and operate the
MovinCool Office Pro 60 portable air conditioning unit. Please read this
operation manual thoroughly to familiarize yourself with the features of
the unit and to ensure years of reliable operation. You may also find it
useful to keep this operation manual on hand for reference.
Components and/or procedures are subject to change without prior
notice.
Definition of Terms
WARNING: Describes precautions that should be observed in
order to prevent injury to the user during installation or unit operation.
CAUTION: Describes precautions that should be observed in
order to prevent damage to the unit or its components, which may
occur during installation or unit operation if sufficient care is not
taken.
NOTE: Provides additional information that facilitates installation or
unit operation.
1
GENERAL WARNINGS & CAUTIONS
• All electrical work, if necessary, should only be performed by
qualified electrical personnel. Repair to electrical components by
non-certified technicians may result in personal injury and/or dam-
age to the unit. All electrical components replaced must be genuine
MovinCool parts, purchased from an authorized reseller.
• The proper electrical outlet for MovinCool units must be equipped
with a UL approved ground-fault breaker to prevent electrical shock
from the unit.
• The Office Pro 60 is equipped with a six (6) foot (1.8 meter) power
cord. If replacement, fixed location (hard wired) or power cord
lengthening (extension cord) cords are required, contact your
reseller or a qualified electrician for approved replacement methods.
• Never fold, or place heavy objects on the power cord. This could
result in damage to the power cord causing electrical shock or fire.
• Do not place water or any other liquid on the unit. This can cause
damage to the unit and increase the risk of electrical shock.
• Do not sit or stand on the unit.
2
INVENTORY
After unpacking your MovinCool unit, please check to make sure you
have the following items:
•Office Pro 60 MovinCool Unit (1)
• Operation Manual/Warranty Card (1)
NOTE: If any of these items were not included in the box or appear
damaged, please contact your MovinCool reseller for replacement.
OPERATION MANUAL/
WARRANTY CARD
3
INSTALLATION
Choosing an Installation Site
CAUTION: Following are some precautions to consider before
choosing your installation site. Please review carefully as improper
installation may result in personal injury or damage to the unit.
• Do not use the unit in areas where leakage of flammable gas may
occur.
• Do not use the unit in areas where it will be exposed to rain or water.
• Do not use the unit in an atmosphere of excessively corrosive gas or
vapor.
• Do not use in areas where the temperature is outside the allowable
operating range.
• Do not install the unit in sloping areas. The unit may move or topple
over even if the casters are set to the LOCKED position.
• Install the unit in areas that can withstand the weight of the unit. The
Office Pro 60 weighs approximately 625 lbs (281 kg).
• Allow 24 inches (610 mm) of unobstructed airflow for both air inlets
and outlets.
• Do not use the unit above the following conditions:
106˚ F (41 ˚C)
4
INSTALLATION (cont.)
Moving the Unit
Unlock the casters and push the MovinCool unit, using the side handles,
to a flat, level surface and set the casters back to the LOCKED position.
FRONT AND BACK HANDLES
UNLOCKED
LOCKED
5
INSTALLATION (cont.)
Plugging in the Unit
• Check the prongs and surface of the power cord plug for dust/dirt. If
dust and/or dirt are present, wipe off with a clean, dry cloth.
• Check the power cord, plug and prongs for damage or excess play.
If any damage or excess play is found, contact your MovinCool
reseller for repair.
• Fully insert plug into the A/C outlet.
WARNING:
• If the power cord or plug is damaged, repair should only be
performed by qualified electrical personnel.
• Do not connect/disconnect the power cord or attempt to
operate buttons with wet hands. This could result in electrical
shock.
CAUTION: The AC outlet (208/230 VAC Single Phase, 60Hz) needs
to be rated at 50A or higher. Do not share the outlet with any other
instrument or equipment.
NOTE:
• Make sure the AC outlet is free of dirt, dust, oil, water, or any
other foreign matter.
• The Office Pro 60 model is equipped with an approved NEMA
plug configuration (S42). The appropriate outlet must be used
for this plug type.
6
FEATURES
OP60 Features
• An electronic control panel which allows the user to control the
unit’s operation easily.
• Dual fan speeds (either High or Low) in both COOL and Fan Only
modes.
•A digital display that indicates the Temperature SET POINT (either
Fahrenheit or Celsius) in which the COOL Mode will operate. This is
also the temperature the unit will try to maintain. The Temperature
SET POINT can be adjusted by the SET TEMP buttons (▼/▲).
(65ºF-105ºF)
•A condensate drain TANK FULL indicator display (LED).
• An automatic restart feature when the power is lost and regained.
The unit will return to the operating mode it was in prior to the loss
of power. Any preset program will be retained in the memory in the
event power loss occurs.
•A programmable Clock/Timer function. This allows the user to
program a specific time of day that the unit will begin to
operate/start and turn off/end.
•A 2-digit room temperature display.
•A condensate pump
7
OPERATION
Control Panel
Before operating the unit, it is important to familiarize yourself with the
basic controls located on the control panel.
65
AM
PM
RUN
4
3
2
1
TANK
FULL
SET POINT
SET TEMP CLOCK/TIMER
FAN ON/OFF
COOL ON/OFF PROGRAM
F
C
ROOM TEMP
HRS MIN
START TIME
END TIME
SET CLOCK
SET
Office Pro 60
➀ COOL ON/OFF Activates/deactivates the COOL mode/
Button turns the unit off.
➁ FAN ON/OFF Activates/deactivates the HIGH or LOW
Buttons fan mode.
➂ SET TEMP Increases/decreases the temperature
Buttons (▼/▲) set point.
➃ TANK FULL LED Flashes when the drain tank is full.
➄ SET POINT Indicates the current temperature set
Display point; also used to display clock hour
when programming.
➅ ROOM TEMP Indicates the current room temperature;
Display also used to display the clock minutes
when programming.
8
OPERATION (cont.)
Control Panel (Cont.)
SET TEMP CLOCK/TIMER
87
HRS MIN
FAN ON/OFF
START TIME
END TIME
SET CLOCK
SET
COOL ON/OFF PROGRAM
RUN
12
11
9
10
Office Pro 60
➆ Temperature Scale Illuminates to indicate the current
LED temperatures being displayed are
either in °C or °F; also used to display
the clock when programming.
➇ AM/PM LED Illuminates to indicate AM or PM time of day.
➈ Program RUN Activates/deactivates a program.
Button
➉ Program SET Allows the user to program the unit or
Button check the current program.
START TIME LED Illuminates to indicate the current step
END TIME LED that is being programmed into the unit.
SET CLOCK LED
CLOCK/TIMER Allows the user to set the clock and
Buttons program the start and end time of
operation.
9
OPERATION (cont.)
Operating in COOL Mode
➀ The unit can be operated in COOL mode by pressing the COOL
ON/OFF button (LED illuminates).
NOTE: In COOL mode the unit can only be turned off by pressing
the “COOL ON/OFF” button again, not by pressing the fan buttons.
➁ Change the fan speed by pressing the HIGH or LOW fan buttons.
➂ Change the temperature set point by pressing the SET TEMP
buttons (▼/▲).
NOTE: When turning the unit on, the set point and fan speed are
determined by the last operating mode (program mode not included).
Operating in Fan Only Mode
➀ The unit can also be operated in Fan Only mode by pressing either
the HIGH or LOW fan buttons (LED illuminates).
➁ The unit can then be turned off by pressing the fan speed button
that is illuminated.
Changing from Fan Only Mode to COOL Mode
➀ The COOL mode can be activated while the unit is operating in Fan
Only mode. To do this, simply press the COOL ON/OFF button (LED
illuminates).
NOTE: The Fan Only mode will not operate after the COOL mode
has been activated. After the COOL mode has been activated, the
unit cannot be turned off by pressing the fan buttons. The COOL
ON/OFF button must be pressed.
10
OPERATION (cont.)
How to Set a Program
➀ Setting a START TIME
Press the Program SET button. The Program SET button and START
TIME LEDs will illuminate. Press the HRS and MIN buttons to set the
START TIME.
➁ Setting an END TIME
Press the Program SET button until the END TIME LED illuminates.
Press the HRS and MIN buttons to set the END TIME.
➂ Setting the CLOCK TIME
Press the Program SET button until the SET CLOCK LED illumi-
nates. Press the HRS and MIN buttons to set the current clock time
into the unit.
NOTE: The AM/PM LED will change with the HRS button.
➃ Programming the Temperature SET POINT
Press the Program SET button until the current SET POINT tempera-
ture display begins to flash on and off. Select a new desired SET
POINT temperature by pressing the SET TEMP buttons (▼/▲).
➄ Programming the Fan Speed
Press the Program SET button until one of the Fan Speed button
LEDs (High/Low) begin to flash. This is the current programmed Fan
Speed. To change the programmed Fan Speed, simply press the
other Fan Speed button.
➅ Exiting the Program SET Function
After changing any of the above settings, continue pressing the
Program SET button until the Program SET button LED turns off.
The unit will then return to the previous mode.
➆ Activating/Deactivating a Preset Program
Press the Program RUN button to activate/deactivate a preset
program. The Program RUN LED will illuminate when activated.
11
OPERATION (cont.)
How to Set a Program (Cont.)
NOTE:
• The unit will return to the previous mode if a program is turned
off while it is running.
• The Program RUN LED flashes while a program is running. It is
illuminated continuously when the program mode is activated.
• While a program is running, the program can only be stopped
by pressing the Program RUN button. All other buttons are
inoperable when a program is running.
• The unit returns to the previous mode at the end of a program.
• The unit does not have to be running to set a program.
• During programming, the unit returns to the previous mode if
no activity occurs within approximately 35 seconds.
12
OPERATION (cont.)
Operating Modes
Office Pro 60 operates in 2 modes, FAN Only and COOL. When in FAN
Only mode, the unit circulates the surrounding air. When in COOL mode,
the compressor is operational and cool air is circulated.
• COOL Mode
Office Pro 60 will operate in FAN Only mode for approximately 120
seconds before the compressor engages. (Time delay setting is 120
±15 seconds.)
•Temperature Control
The room temperature thermistor allows the unit to switch automati-
cally between COOL and FAN Only modes. This is dependent upon
inlet air temperature versus SET POINT temperature.
• Fan Mode Control DIP Switch
The Fan Mode Control DIP Switch determines whether the FAN will
continue to operate or stop when the compressor cycles off. (SET
POINT temperature equals inlet air or room temperature.) The unit
has been preset at the factory for continuous fan operation.
•Temperature Scale Display DIP Switch
The Temperature Scale Display DIP Switch changes the
temperature(s) that are displayed to either °C or °F. The unit has
been preset from the factory to display the temperature(s) in °F.
NOTE: If you wish to change the fan mode operation
(COOLOPERATE to COOLSTOP), and/or the Temperature Scale
Display (°F to °C), contact your MovinCool reseller.
13
OPERATION (cont.)
Emptying the Drain Tank (If equipped)
During COOL mode, condensate will accumulate in the drain tank.
When the drain tank becomes full, the FULL TANK LED will flash and the
unit will shut off automatically.
NOTE: If you want to empty the drain tank, while the unit is in
operation, press the COOL ON/OFF button to turn the unit off. If a
program is running, you must first press the Program RUN button.
➀ Open the drain tank lid.
➁ Pull the drain tank from the unit.
➂ Remove the cap and empty the
drain tank.
➃ Replace the cap and return the drain tank to the unit.
➄ Close the drain tank lid.
➅ If the Program RUN LED is flashing, press the COOL ON/OFF button
to continue running the program. If the Program RUN LED is illumi-
nated continuously, no further steps are necessary. If no program
exists or the program was deactivated, press the COOL ON/OFF
button to restart the unit.
14
OPERATION (cont.)
Drain Pump
A drain pump is included to allow continuous operation and to eliminate
the need for a drain tank.
• When the water collects to level
(A) in the pump reservoir, the
drain pump begins to operate
and discharges the water.
• When the water level drops
below level (B), the drain
pump will stop.
NOTE:
• If for any reason the water level exceeds that of level (A) in the
pump reservoir, an overflow Drain Switch will stop the compres-
sor operation.
• If the Fan Mode Control DIP Switch (see pg.13) has been set
from the COOL to the STOP position, the Fan will also turn off
while the drain pump is discharging water.
B
A
15
HOSE INSTALLATION
Note: The OP60 is equipped with a
20 foot (6 m) hose.
Connect the 20 foot (6 m) hose to
the drain outlet spout and feed it
through the grommet on the right
hand side of the unit.
Note: Do not use more than 18
feet (5.5 m) of drain hose vertically.
This is the maximum head (lift) of
the Condensate Pump.
When securing the drain hose to the
highest vertical position (no more
than 18 feet (5.5m)) and running the
hose to the drain, run the drain hose
on a downward slope at a rate
minimum of 1/4 inch (6.25 mm) per
foot for proper drainage.
DRAIN STEM
DRAIN HOSE
DRAIN HOSE
DRAIN HOLE
1/4" (6.25 mm)
TAPER PER FOOT
16
18' (5.5 m) MAX
CONDENSATE
PUMP
GROMMET
DAILY INSPECTION & MAINTENANCE
Emptying the Drain Tank
To empty the drain tank, refer to instructions, page 14.
Cleaning the Air Filters
Clean the air filters once a week. If the unit is used in a dusty environment, more frequent cleaning may be required.
A dirty air filter reduces air output resulting in a decrease of the cooling
capacity.
Filter Removal Method
➀ Turn the unit off, by pressing the COOL ON/OFF button. If a pro-
gram is running, you must first press the Program RUN button.
➁ Remove the 2 air filters.
NOTE: To remove the filters from the Office Pro 60, open the front
panel and side panel filter doors. On the side panel door, carefully
remove the filter element from the VELCRO attachment points. On
the front, unclip the wire frame and remove filter.
CLIP
FILTER
WIRE FRAME
CLIP
17
VELCRO
ATTACHMENTS
FILTER
DAILY INSPECTION & MAINTENANCE (cont.)
Cleaning Method
➀ Remove dust from the element
with a vacuum cleaner, or rinse
in cold or lukewarm water. If the
element is extremely dirty, wash
with a neutral detergent.
➁ After the element has been
cleaned, rinse with clean
running water, allow to dry, then
reinstall.
In-Season/Off-Season Inspection & Maintenance
■ In-Season
➀ Check the prongs and surface of the power cord plug for dust
and/or dirt. If dust and/or dirt are present, wipe off with a clean,
dry cloth.
➁ Check the power cord, plug and prongs for damage or excess
play. If any damage or excess play is found, contact your
MovinCool reseller for repair.
➂ Check the air filters and drain tank.
➃ Clean the outside of the unit(s) with a damp cloth or mild
nonabrasive cleaner.
FILTER
■ Off-Season
➀ Operate the unit in Fan Only mode for 8 hours.
Note: Operation is necessary to dry out the inside of the unit.
➁ Disconnect the power cord from the AC outlet.
➂ Check the prongs and surface of the power cord plug for dust
and/or dirt. If dust and/or dirt are present, wipe off with a clean,
dry cloth.
➃ Check the power cord, plug and prongs for damage or excess
play. If any damage or excess play is found, contact your
MovinCool reseller for repair.
➄ Clean the air filters.
➅ Empty all water from the drain tank.
18
TROUBLESHOOTING
Office Pro 60 Self-Diagnostic Codes
Self-Diagnostic Codes will be displayed on the Control Board under
the following conditions:
dF When the evaporator freezestat
SET POINT
F
C
TANK
FULL
SET TEMP CLOCK/TIMER
FAN ON/OFF
COOL ON/OFF PROGRAM
Check the following points before calling a qualified technician.
SYMPTOM POSSIBLE CAUSE REMEDY
Unit does not operate ➀ Ground fault breaker tripped Reset breaker
Insufficient cooling ➀ Dirty/blocked air filters Clean air filters
ROOM TEMP
AM
PM
disengages the compressor.
FL When the drain tank switch shuts
off the unit (FULL TANK LED
HRS MIN
START TIME
END TIME
SET CLOCK
SET
RUN
flashes).
AS When unit disengages the com-
pressor while the condensate
pump is discharging water.
HP When the high pressure switch
Office Pro 60
disengages the compressor.
LO Lowest temperature set point.
➁ Drain tank is full Empty the drain tank
(FULL TANK LED will be
flashing)
➁ Air inlet/outlet blocked Clear air inlet/outlet
➂ Improper temperature setting Set to desired position
If symptoms persist after the above actions have been taken, turn the
unit off, disconnect the power cord plug and contact your MovinCool
reseller.
19
TECHNICAL SPECIFICATIONS
ITEM/FEATURES OFFICE PRO 60
Rating Conditions
dry bulb 95º F (35º C)
wet bulb 83º F (28.2º C)
humidity 60%
Specifications
power frequency 60Hz
line voltage single phase 208/230V
power consumption 7.1 Kw
current consumption 33 Amps
power factor 99%
starting current 140A
power wiring 6 (3-core) AWG
Cooling Unit
cooling capability 15,100 Kcal/hr
cooling system direct expansion
Blower
type of fan centrifugal fan
air volume: evaporator (high speed) 1940 ft3/min (3296 m3/h)
evaporator (low speed) 1770 ft3/min (3007 m3/h)
condenser (high speed) 2830 ft3/min (4808 m3/h)
evaporator (low speed) 2650 ft3/min (4502 m3/h)
motor output: evaporator (high) 0.60 Kw
condenser (high) 1.12 Kw
Compressor
type hermetic scroll
output 4.7 Kw
refrigerant type R-22
refrigerant capacity 6.83 lbs (3.1 kg)
Safety Devices
compressor overload protector included
fan motor protector included
anti-freezing thermistor included
full drain tank switch included
automatic restart (power interruption)
compressor time delay program included
Dimensions & Weight
W x D x H (in) 30" x 55" x 64.4"
W x D x H (mm) 760 x 1398 x 1635
weight (lbs/kg) 625/283
Operating Conditions
inlet air (relative humidity) 106º F (41º C), 60%
Control Device
temperature control included
programmable timer included
two speed fan included
60,000 BTU/hr
included
65º F (18.3º C), 50%
20
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60
LIMITED WARRANTY
DENSO SALES CALIFORNIA, INC. ("DENSO") warrants its MOVINCOOL
Products only to the extent stated in its official written warranties. Unless
otherwise specifically provided in writing by DENSO, DENSO warrants to enduser that the Products shall be free of defects in materials or workmanship and will
function in accordance with DENSO's published specifications under ordinary intended use and service for a period of twelve (12) months after delivery to the enduser; provided, however, in the case of the compressor element of the Products
such warranty shall be for a period of thirty six (36) months after delivery to the
end-user. DENSO shall, at its sole option, repair or replace any defective Product
covered by this warranty. Such remedy shall be end-user's sole remedy with
respect to any particular defect in the Products.
This warranty does not cover defects or malfunctions which result from causes
beyond DENSO's control, including, without limitation, (i) unusual physical or
electrical stress; (ii) accident, neglect, abuse, misuse or other abnormal use; (iii)
failure to perform routine maintenance in accordance with DENSO'S r ecommended
procedures; (iv) normal wear and tear; (v) repairs or attempted repairs by an
unauthorized person; (vi) modifications or alterations to the Products; (vii) use with
supplies or devices not supplied or approved by DENSO; or (viii) improper
servicing. This warranty shall extend only to the original end-user and shall be void
if any labels or other identifying marks permanently affixed to Products when
shipped by DENSO are removed, altered, defaced or obliterated.
DETACH HERE
The aforesaid warranty is the only warranty made by DENSO with respect to the
Products and is in lieu of all obligations or liabilities on the part of DENSO for
damages arising out of or in connection with the sale, use or performance of the
Products, including, without limitation, any lost profits or any other consequential,
incidental, special or exemplary damages of any kind. DENSO DISCLAIMS ALL
OTHER WARRANTIES WITH REGARD TO THE PRODUCTS, INCLUDING ALL
IMPLIED WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR USE. THERE
ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION CONTAINED HEREIN.
PURCHASE DATE: _____________________________________________________
SERIAL NUMBER: _____________________________________________________
POSTAGE WILL BE PAID BY ADRESSEE
FIRST-CLASS MAIL PERMIT NO. 8390 LONG BEACH, CA
BUSINESS REPLY MAIL
DENSO SALES CALIFORNIA, INC. INC.
3900 VIA ORO AVENUE
LONG BEACH, CA 90810-9969
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
Technical Services Department
DSCA P/N: LA990009-1219 Third Issue: March 2003
GAC P/N: LA484007-1441 Printed in the U.S.A.
DENSO SALES CALIFORNIA, INC.
3900 Via Oro Avenue
Long Beach CA 90810-1868
800-264-9573 / 310-834-6352
www.movincool.com
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