User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Specicaons:
WARNING
Read this manual completely and understand the
machine before operang or servicing it.
• Always wear protecve clothing, gloves, and eyewear
while operang or servicing unit.
• Avoid contact of cleaning agent with skin and eyes. If
contact occurs, see MSDS sheet for further rst aid
measures.
• Follow safety instrucons of chemical manufacturer
(MSDS).
• Never point the discharge wand at anyone.
• Incoming air pressure cannot exceed 100 psi (7 bar).
• Aer each use, relieve all remaining pressure in the
system by unplugging the air line from the unit and
opening the discharge ball valve to prevent accidental
discharge.
• Aer relieving the pressure from the unit, store the unit
with the ball valve in the closed posion.
• Be sure to ush the unit with fresh water for 5 minutes
when switching from an alkaline to an acid or an acid to
an alkaline.
• Do not exceed a uid temperature of 100˚F (37˚C).
• Only use clean and dry air. Air must be ltered and free
of moisture or pump life will be diminished. If needed,
install an air dryer before unit.
• Do not use air lubricator before the unit.
Hose .......... 20 feet reinforced hose, 1/2 inch inside diameter
(6 meters reinforced hose, 12.7 mm inside diameter)
Foam Output.................................. 15 to 30 gallons/minute
(57 to 144 liters/minute)
Foam Distances ............................. 15 to 20 feet (4.6 to 6 meters)
Liquid Temperature ....................... 40˚F to 100˚F (4.4˚C to 37˚C)
Noise Level..................................... Average 79 dB(A)
Discharge Wand Vibraon Level ….. Maximum 2.5 m/s²
Dimensions:
Length ....................................... 19 in (483 mm) approximately
Width ........................................ 16 in (406 mm) approximately
Height ....................................... 41 in (1041 mm) approximately
Weight, including discharge hose and wand:
(Empty) ................................ 39 lbs (18 kg) approximately
(Full) ...................................... 138 lbs (63 kg) approximately
Requirements:
Compressed Air Pressure Requirements: Air regulator (R25)
factory set at 50 psi (3.4 bar). Operang range is 40 to 80 psi (3
to 5 bar) with 5 to 8 CFM (141.64 to 226.62 l/min)
Chemical requirements: follow all instrucons from chemical
manufacturer.
Air Operated Double Diaphragm Pump Models Oered:
P56: Polypropylene body with Santoprene diaphragm
P56V: Polypropylene body with Viton diaphragm
P56K: Polypropylene body with Kalrez diaphragm
Acceptable Products:
Alkaline cleaners, Causc cleaners, Sanizers, and Acids
* D-Limonene may only be used with Kalrez pump
* Chlorine may only be used with Viton or Kalrez pump
DO NOT USE: All hydrocarbons
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine
components, and hazardous uids in an environmentally safe
way according to local waste disposal regulaons.
Always remember to recycle.
*Specicaons and parts are subject to change without noce.
Model No.: 910N, 910NK, 910NV
Page 2 of 6 | 04152013
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Operaon Instrucons:
1. Follow all instrucons from chemical manufacturer.
Fill the tank with water and the advised percentage of
chemical concentrate.
2. With ball valve (HV60) in the closed posion, plug an air
line into the air ng (AP25).
3. Slowly open the ball valve (HV60) completely.
4. Adjust the needle valve (NV14Y) to desired wetness or
dryness of foam following the steps below:
a. Close needle valve completely in clockwise direcon.
b. Open needle valve in counter-clockwise direcon 3
complete turns.
c. Connue to open valve in ¼ turn increments allowing
30 seconds between adjustments unl proper
consistency of foam is achieved.
Aer Use Instrucons:
1. Flush the unit with fresh water for 5 minutes.
2. Disconnect the air line from the air ng (AP25) and
relieve any remaining pressure in the system by opening
the discharge ball valve (HV60).
3. Close the ball valve (HV60) aer all pressure has been
relieved from the system.
Maintenance Instrucons:
To keep your portable tank foamer operang properly,
periodically perform the following maintenance procedures:
• Check the air pump (P56/P56K/P56V) for wear and leaks.
• Inspect hoses for leaks or excessive wear. Make sure all
hose clamps are in good condion and properly secured.
• Replace lter (AFR25) in regulator (R25) as needed.
• Check the sucon tube and screen for debris and clean as
needed.
• Drain compressor tank on a regular basis to ensure proper
operaon of pump.
Troubleshoong Instrucons:
• Check to ensure the discharge hose is uncoiled properly,
and that there are no kinks that could obstruct uid ow.
• Check air regulator bowl (ABR25) for debris such as
water, oil, or rust parcles. Clean by unthreading the air
regulator bowl from the air regulator (R25).
• If needle valve (NV14Y) valve is open too far, the pump
(P56/P56K/P56V) will cycle improperly due to lack of air
pressure. If this occurs, reset needle valve as described in
Operaon Instrucon #4.
• Make sure proper foaming chemical and concentraon is
being used.
• If air passes through the pump (P56/P56K/P56V) without
cycling, the pump needs to be replaced.
• If foam soluon backs up into air regulator bowl (ABR25),
the check valve (CV38) needs to be replaced.
• If foam comes out wet, no maer where the needle valve
(NV14Y) is posioned, the check valve (CV38) may need to
be replaced.
• Check for proper air pressure on air gauge (AG100). Air
regulator (R25) is factory set at 50 psi (3.4 bar). Operang
range is 40 to 80 psi (3 to 5 bar) with 5 to 10 CFM (141.64
to 283.30 l/min)
• If the unit foams at a reduced pressure:
oCheck the air compressor supplying the unit. If the
pressure is less than 40 psi, turn the foam unit o
unl the compressor can catch up.
oIf the air supply is 50 psi (4.14 bar) or above, check
the AG100, which should read near 50 psi (4.14 bar).
If the AG100 is more or less than 50 psi (4.14 bar),
adjust the pressure by turning the knob on the top
of the air regulator (R25).
oIf both of the above are okay, the stainless steel
mixing mesh (SS-MESH) could be plugged. Remove
and clean it by following the instrucons below:
1. Be sure the foam unit is not plugged into an
air supply and be sure to relieve all stored
pressure in the unit by having the ball valve
(HV60) in the open posion.
2. Remove the stainless adaptor (SSA12) from the
tee ng (SST12HB38).
3. Remove the screen and the mixing mesh from
inside the tee ng (SST12HB38).
4. Clean any parcles from the mixing mesh and
the screen.
5. Replace the mixing mesh and then the screen
into the back of the tee and screw the stainless
adaptor back into the tee. It is recommended
to use a pipe thread sealant when reinstalling
the stainless adaptor back into the tee ng
(SST12HB38). If the mixing mesh has a lot of
foreign parcles in it, make sure the strainer
(STR38-IL) is sll in place.
• Check for plugged strainer (STR38-IL). Replace strainer if
necessary. Strainer must be used.
Model No.: 910N, 910NK, 910NV
Page 3 of 6 | 04152013
User Manual: Rotomolded Portable Foam Units | English
SSP12
SSAXLE14
AS1-VS
W15
FWAX15
PVCV34FM
COT
TANK-10N
DFP7
(see parts list
for color opons)
DP-A
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
TANK ASSEMBLY
ITEM NUMBER: TANK-10N-A
HOSE AND WAND ASSEMBLY
ITEM NUMBER: SSWA12-HA20
ZERO TIP FOAM WAND ASSEMBLY
ITEM NUMBER: SSWA12
HBSS1212HV60HHSB1214W8
Model No.: 910N, 910NK, 910NV
20 (6 m) HOSE ASSEMBLY
ITEM NUMBER: H12-20
H12B-H
(Available per )
HBSS1212
SSC12
FAN TIP FOAM WAND ASSEMBLY
ITEM NUMBER: PWA12-ST
ST80100
HBSS1212
SN1212
HV60
Page 4 of 6 | 04152013
PW10
User Manual: Rotomolded Portable Foam Units | English
NV14Y
SSA14
AP25
FWP12
HBSS1212
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
PLATE ASSEMBLY
ITEM NUMBER (Santoprene pump): PA-PF
ITEM NUMBER (Kalrez pump): PA-PFK
ITEM NUMBER (Viton pump): PA-PFV
Plate - Inside View
BPS-58SO
P56, P56K, or P56V
Plate - Back View
P56-BRKT
P56-BRKT-SCREW
HBSSEL1438
SSC38EC14-2
CV38
NV14Y
R25
AG100
HBSSEL1438
HBSSEL1814
HBSS1438
SSC38
SST12HB38
BPS-58SO
STR38-IL
HHPB3412
SSC38
HBSSEL1238
PVCV34FM
OPTIONAL COMPONENTS
Model No.: 910N, 910NK, 910NV
WATER SEPARATOR
ITEM NUMBER: WS-20CFM
30 (9 m) AIR HOSE ASSEMBLY
ITEM NUMBER: AH30
FACI14
HBSS1438
H38B-H
(Available per )
HBBF1438
AP25
Page 5 of 6 | 04152013
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
ITEM NUMBERDESCRIPTION
AG1001.5 INCH DRY MODEL 20 DUAL SCALE GAUGE
AP25PLUG 1/4 NPTM AIR FITTING - BRASS
AS1-VS1/4-20 X 1/2 PHIL TRUSS MACH SCREW 19-8 W/516
B8X588-15 X 5/8 inch PHIL FLAT TY-A 316 S.S.
BPS-58SOBack Panel Screw - 5/8 inch with Stand O
BPS-SSR1/4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL
COT1/8 X 1 COTTER PIN 18-8 S/S
CV38PVC CHECK VALVE 3/8 BARBS - SS SPRING
DFP77 INCH HINDGED CAP INCLUDES LID FLANGE AND HINGE
DFP7-C7 INCH DRAIN CAP POLYPRO BLACK
DFP7-F7 INCH TANK LID FLANGE POLYPRO
DFP7-PINHINGE PIN FOR DFP7-C & DFP7-C
DFP7-C-BL7 INCH FILL CAP POLYPRO BLUE PANTONE
DFP7-C-GN7 INCH FILL CAP POLYPRO GREEN PANTONE
DFP7-C-RD7 INCH FILL CAP POLYPRO RED PANTONE
DFP7-C-YL7 INCH FILL CAP POLYPRO YELLOW PANTONE
DP-A7 INCH HINDGED CAP INCLUDES LID FLANGE AND HINGE
DPFRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO
DP-GFKM SQUARE CUT DRAIN PLUG GASKET
DP-INSERT304 STAINLESS DRAIN PLUG INSERT
EC12OETIKER CLAMP 21.0-706R
EC14-2OETIKER CLAMP 13.8
F12SSSTAINLESS .875 ID FERRULE FOR 1/2 INCH HOSE
F38SSSTAINLESS 3/8 INCH FERRULE
FACI14FEMALE COUPLER - 1/4in NPTF
FWAX15FLAT AXLE WASHER
FWP127/8 ID X 1.5 OD X 0.05 THK SSFW
FWP14C-816 1/2in SS WASHER
H12B-H1/2 INCH BLUE GOODYEAR HORIZON HOSE - Available
H14B-H1/4 INCH BLUE HOSE- GOODYEAR HORIZON - Available
H38B-H3/8 INCH BLUE GOODYEAR HORIZON HOSE - Available
HBBF1438BRASS 1/4in FPT X 3/8in HOSE BARB
HBSS1212STAINLESS HOSE BARB 1/2 X 1/2
HBSS1438STAINLESS HOSE BARB 1/4 MPT X 3/8 BARB
HBSSEL1238304 S.S. 1/2in MPT BY 3/8in H.B. ELBOW
HBSSEL1438STAINLESS HOSE BARB ELBOW 1/4 INCH NPT X 3/8 HOSE
HBSSEL1814304 STAINLESS ELBOW 1/8 INCH NPT X 1/4 INCH HOSE
ORANGE VIBRASEAL PATCH
PIN
PIN
per .
per .
per .
BARB
BARB
HHPB3412HEX HEAD POLY REDUCER BUSHING 3/4 X 1/2
HHSB1214HEX HEAD S.S. REDUCER BUSHING 1/2 X 1/4
HV601/2in STAINLESS BALL VALVE - w/ WELDED NUT
NV14YFLOW CONTROL VALVE - INCLUDES BLACK KNOB
NV14Y-HNDLKNOB FOR 2839-1/4 NEEDLE VALVE
P565700 PUMP WITH SANTOPRENE SEALS - INCLUDES HOSE
P56K5700 PUMP WITH KALREZ SEALS - INCLUDES HOSE BARBS
P56V5700 PUMP WITH VITON SEALS - INCLUDES HOSE BARBS
20756103BPolypro G57 Air Port x HB Straight, w/ Viton o-ring
HB14P1/4in BRASS HB AIR FITTING /G57/P56
HB5638HOSE BARB FOR P56 PUMP
HB5638KHOSE BARB FOR P56K PUMP
HB5638VHOSE BARB FOR P56V PUMP
P56-BRKTPUMP BRACKET- STAINLESS STEEL
P56-BRKT-SCREW HI LO SCREW FOR RETAINING P56-BRKT
PLPFPORTABLE FOAMER BACK PLATE W/ HINGE AND HOLES
PLPF-PIN302 STAINLESS PORTABLE PLATE HINGE PIN
PVCV34FMPVC VALVE 3/4in FPT X 3/4in MPT
PW103/4in BLACK POLY PRO X 10in - FPTBE - SCH.80
R25AIR REGULATOR INCLUDES AIR FILTER AND BOWL
AFR25AIR FILTER for R25
ABR25METAL AIR BOWL for R25
S142058-VS1/4-20 X 5/8 PHIL TRUSS MACHINE SCREW 18-8 W/#516
SN12121/2in HEX STAINLESS STEEL NIPPLE
SSA14SS304 MALE/FEMALE ADAPTOR 1/4 NPT X 1/4 NPT
SSAXLE1414 ½” long with the 5/8” diameter bar & 2 through holes
SSC12WORM GEAR CLAMP, S/S (.31-.91)
SSC38WORM GEAR CLAMP, S/S (.25-.63)
SS-MESHSTAINLESS STEEL MESH WITH SSST FOR REPLACEMENT
SSP12STAINLESS STEEL AXLE PLATE - 2.5 inch X 1 inch - 2 HOLE