Delta Electronics VFD-XXXM User Manual

Preface
Thank you for choosing DELTA’s high-performance VFD-M Series. The VFD-M Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.
Getting Started
This quick start will be helpful in the installation and parameter setting of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives. For detail information, refer to the VFD-M User Manual on the CD supplied with the drive.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-M using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-M series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-M series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by high-pressure.
2. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3. Only quality person is allowed to install, wire and maintain AC motor drive.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be 240V for 230V models (120V for 115V models, 480V for 460V models, 600V for 575V models) and the mains supply current capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models).
English-1
Specifications
Voltage Class 115V Class
Model Number VFD-XXXM 002 004 007 Max. Applicable Motor Output (kW) 0.2 0.4 0.75 Max. Applicable Motor Output (hp) 0.25 0.5 1.0
Rated Output Capacity (kVA) 0.6 1.0 1.6
Rated Output Current (A) 1.6 2.5 4.2 Maximum Output Voltage (V) 3-Phase proportion to twice the input voltage Output Frequency (Hz) 0.1~400 Hz
Output Rating
Carrier Frequency (kHz) 1-15
Rated Input Current (A)
6 9 16
Single phase
Rated Voltage, Frequency Single phase, 100-120 VAC, 50/60Hz Voltage Tolerance +-10% (90-132VAC)
Input Rating
Frequency Tolerance
±
5% (47~63Hz) Cooling Method Fan Cooled Weight (kg) 1.5 1.5 1.5
Voltage Class 230V Class
Model Number VFD-XXXM 004 007 015 022 037 055 Max. Applicable Motor Output (kW) 0.4 0.75 1.5 2.2 3.7 5.5 Max. Applicable Motor Output (hp) 0.5 1.0 2.0 3.0 5.0 7.5
Rated Output Capacity (kVA) 1.0 1.9 2.7 3.8 6.5 9.5 Rated Output Current (A) 2.5 5.0 7.0 10 17 25 Maximum Output Voltage (V)
3-Phase proportional to input voltage Output Frequency (Hz) 0.1~400 Hz Carrier Frequency (kHz)
Output Rating
Rated Input Current (A)
Input Current for 1-phase Models when Using 3-phase Power
Rated Voltage, Frequency
Input Rating
6.3/2.9 11.5/7.6 15.7/8.8 27/12.5 19.6 28
Single/3-phase 3-phase
3.2 6.3 9.0 12.5 -- --
Single/3-phase
200-240 VAC, 50/60Hz
1-15
3-phase
200-240VAC, 50/60Hz Voltage Tolerance +-10% (180~264 VAC) Frequency Tolerance
±
5% (47~63 Hz) Cooling Method Fan Cooled Weight (kg) 2.2/1.5 2.2/1.5 2.2/1.5 3.2/2.2 3.2 3.2
Voltage Class 460V Class
Model Number VFD-XXXM 007 015 022 037 055 075 Max. Applicable Motor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 Max. Applicable Motor Output (hp) 1.0 2.0 3.0 5.0 7.5 10
Rated Output Capacity (kVA) 2.3 3.1 3.8 6.2 9.9 13.7 Rated Output Current (A) 3.0 4.0 5.0 8.2 13 18 Maximum Output Voltage (V) 3-phase Proportional to Input Voltage Output Frequency (Hz) 0.1~400 Hz Carrier Frequency (kHz) 1-15
Output Rating
Rated Input Current (A)
4.2 5.7 6.0 8.5 14 23
3-phase
Rated Voltage, Frequency 3-phase 380~480 VAC, 50/60Hz Voltage Tolerance +-10% (342~528 VAC)
Input Rating
Frequency Tolerance
±
5% (47~63 Hz)
Cooling Method Fan Cooled Weight (kg) 1.5 1.5 2.0 3.2 3.2 3.3
English-2
Voltage Class 575V Class
Model Number VFD-XXXM 007 015 022 037 055 075 Max. Applicable Motor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 Max. Applicable Motor Output (hp) 1.0 2.0 3.0 5.0 7.5 10
Rated Output Capacity (kVA) 1.7 3.0 4.2 6.6 9.9 12.2 Rated Output Current (A) 1.7 3.0 4.2 6.6 9.9 12.2 Maximum Output Voltage (V) 3-phase Proportional to Input Voltage Output Frequency (Hz) 0.1~400 Hz
Output Rating
Carrier Frequency (kHz) 1-10
Rated Input Current (A)
2.4 4.2 5.9 7.0 10.5 12.9
3-phase
Rated Voltage, Frequency 3-phase 500~600 VAC, 50/60Hz Voltage Tolerance -15%~+10% (425~660 VAC)
Input Rating
Frequency Tolerance
±
5% (47~63 Hz)
Cooling Method Fan Cooled Weight (kg) 1.5 1.5 2.0 3.2 3.2 3.3
General Specifications
Control System SPWM (Sinusoidal Pulse Width Modulation) control (V/F or sensorless vector
control) Freq. Setting Resolution 0.1Hz Output Frequency
Resolution
Torque Characteristics
0.1Hz
Including the auto-torque, auto-slip compensation; starting torque can be 150% at
5.0Hz Overload Endurance 150% of rated current for 1 minute Skip Frequency Three zones, settings range 0.1-400Hz Accel/Decel Time 0.1 to 600 seconds (4 Independent settings for Accel/Decel Time) Stall Prevention Level Frequency Setting
Control Characteristics
DC Injection Braking
Braking Torque
20 to 200%, Setting of Rated Current
Operation frequency 0-60Hz, output 0-100% rated current Start time 0-5 seconds, stop time 0-25 seconds
Approx. 20% (up to 125% possible with option brake resistor or brake unit externally mounted, 1-15HP braking transistor built-in)
V/F Pattern Adjustable V/F pattern
Frequency Setting
Operation Setting Signal
Multi-Function Input Signal
Multi-Function Output
Operating Characteristics
Indication
Keypad Setting by
External
Signal
Potentiometer-5KΩ/0.5W, 0 to +10VDC, 4 to 20mA RS-485 interface; Multi­Function Inputs 0 to 5 (7 steps, Jog, up/down)
Keypad Set by RUN, STOP
External
Signal
M0 to M5 can be combined to offer various modes of operation, RS-485 serial interface (MODBUS).
Multi-step selection 0 to 7, Jog, accel/decel inhibit, first to forth accel/decel switches, counter, PLC operation, external Base Block (NC, NO), auxiliary motor control is invalid, selections, driver reset, UP/DOWN key settings, sink/source selection
AC drive operating, frequency attained, non-zero, base block, fault indication, local/remote indication, PLC operation indication, auxiliary motor output, driver is ready, overheat alarm, emergency stop
Analog Output Signal Analog frequency/current signal output.
Alarm Output Contact 1 Form C contact or open collector output
AVR, S-Curve, over-voltage, over-current stall prevention, fault records, adjustable carrier frequency, DC braking, momentary power loss restart, auto tuning,
Operation Functions
frequency limits, parameter Lock/Reset, vector control, counter, PID Control, PLC, MODBUS communication, reverse Inhibition, abnormal reset, abnormal re-start, digital frequency output, sleep/revival function, 1st/2nd frequency source selections
English-3
General Specifications
A
Protection Functions
Display Keypads
Self-testing, over voltage, over current, under voltage, overload, overheating, external fault, electronic thermal, ground fault.
6-key, 4-digit, 7-segment LED, 4 status LEDs, master frequency, output frequency, output current, custom units, parameter values for setup, review and faults, RUN, STOP, RESET, FWD/REV
Built-in Brake Chopper Built-in for all models
Protection Level IP20 Pollution Degree 2 Installation Location Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust
Ambient Temperature -10oC to 40oC (-10oC to 50oC without blind plate) Non-Condensing and not frozen
Storage/Transportation Temperature
Ambient Humidity Below 90% RH (non-condensing)
Enviromental Conditions
Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz
Approvals
-20oC to 60oC
Note: Do not attempt to connect a single-phase power source to a three-phase models drive. However it is acceptable to connect two wires of a three-phase power source to a single-phase drive.
Basic Wiring Diagram
Users must connect wiring according to the following circuit diagram shown below.
Main Ci rcuit Powe r
NFB
R/L1 S/L2 T/L3
Recommended Circuit when power suppl y is turned OFF by a fault output
The spec. of main circuit terminal is M3.0
Factory default
Forward/St op
Reverse /Stop
Reset
Multi-step 1
Multi-step 2
Multi-step 3
Common si gnal
Master Frequency sett ing factory default is VR which is on the di gital keypad
Analog voltage
0~10VDC
:3K~
VR
Analog current
VR
5K
NOTE: Do not plug a Modem or telephone line to the RS-485 communication port, perm anent da mage may re sult. Termi nal 1& 2 are the po wer sources fo r the opti onal cop y keypad an d should no t b e used whi le using RS-48 5 commu nicat ion.
* If it is single phase model, please select any of the two input power terminals in main circuit power. * Single phase model can be input 3-phase power.
OFF
3
1
SA
ON
2
Brake Resistor (optional)
B1
R/L1 S/L2 T/L3
RB
MC
RC
MC
M0
M1
M2
M3
M4
M5
GND
E
Power for speed setting +10V 10mA(MAX)
AVI
ACI GND
E
B2
RS-485
series interface
U/T1
V/T2
W/T3
E
Grounding
RA
Multi-function indication output contact
RB
120VAC/250VAC 5A
RC
24VDC less than 2.5A Factory default: indicates malfunction
MO1
Multi-function Photocoupler output contact 48VDC 50mA
Factory default: Indicates
MCM
during operation
FM
GND
Factory default:
E
output frequency
RJ-11
1:15V 2:GND
61
3:SG­4:SG+ 5:Reserved 6:Reserved
AC Motor
IM
3~
VR(1KΩ)
For adjustment
Analog output
+
DC 0
-
Main circuit (power) terminals
Control circui t terminals
Shielded leads
10V
English-4
Description of Digital Keypad
The digital keypad includes two parts: Display panel and keypad. The display panel provides the parameter display and shows the operation status of the AC drive and the keypad provides programming and control interface.
Program/Functio n mode key
Selects normal mode/ program mode. Displa ys the AC drive status, such as output freq., selects the parameters.
Enter Key
Press ENTER after key in the elected parameters or change data.
Potentiometer
For master Frequen cy setting refer to Pr.00.
DIGITAL KEYPAD
RUN STOP FWD REV
MODE
ENTER
50
VFD-M
100
0 FREQ SET LC-M02E
RUN
STOP
RESET
LED Display
Indicates motor and drive paramet er.
LED Indicates
Lamp lights during RUN, STOP, FWD & REV operation .
Run key
Starts AC drive operation.
STOP/RESET Key
Stops and resets the parameter after a fault occurs.
UP and DOWN Key
Sets the parameter number or changes the numeri cal data such as the freq. reference.
How to Operate the Digital Keypad LC-M02E
Selection mode
START
MODE
MODE MODE MODE MODE
GO START
NOTE: In t he selectio n mode, press to set the par amet ers.
ENTER
To set parameters
ENTER
or
NOTE : In the para meter set ting mo de, you can p ress to r eturn to t he selec tion mode.
ENTER
MODE
MODE
ENTER
mov e to previo us disp lay
para mete r s et successfully
para meter set err or
To modify data
START
To se t direction
(Whe n opera tion sour ce is digi tal k eypad)
or or
English-5
or
Power Terminals
Model Name
VFD002M11A 6A/1.6A
VFD004M11A 9A/2.5A
VFD007M11A 16A/4.2A 12 (3.3)
VFD004M21A/21B 6.3A/2.5A
VFD004M23A 3.2A/2.5A
VFD007M21A/21B 11.5A/5.0A
VFD007M23A 6.3A/5.0A
VFD015M21A/21B 15.7A/7.0A 12 (3.3)
VFD015M23A 9.0A/7.0A
VFD022M21A 27A/10A 8 (8.4)
VFD022M23B 15A/10A
VFD037M23A 19.6A/17A
VFD055M23A 28A/25A 8 (8.4)
VFD007M43B 4.2A/3.0A
VFD007M53A 2.4A/1.7A
VFD015M43B 5.7A/4.0A
VFD015M53A 4.2A/3.0A
VFD022M43B 6.0A/5.0A
VFD022M53A 5.9A/4.2A
VFD037M43A 8.5A/8.2A
VFD037M53A 7.0A/6.6A
VFD055M43A 14A/13A
VFD055M53A 10.5A/9.9A
VFD075M43A 23A/18A
VFD075M53A 12.9A/12.2A
Max.
Current
(input / output)
Wire Type: 75 oC Copper Only
Note: It needs to use the Recognized Ring Terminal to conduct a proper wiring.
Wire
Gauge
AWG
(mm2)
12-14
(3.3-2.1)
12-14
(3.3-2.1)
12-14
(3.3-2.1)
8-12
(8.4-3.3)
8-10
(8.4-5.3)
12-14
(3.3-2.1)
12-14
(3.3-2.1)
12-14
(3.3-2.1)
12-14
(3.3-2.1)
12-14
(3.3-2.1)
12-14
(3.3-2.1)
8-14
(8.4-2.1)
8-14
(8.4-2.1)
8-12
(8.4-3.3)
8-12
(8.4-3.3)
8-10
(8.4-5.3)
8-12
(8.4-3.3)
Torque kgf-cm
(in-lbf)
14
(12)
15
(13)
14
(12)
15
(13)
English-6
Terminal Explanations
Terminal Symbol Explanation of Terminal Function
R/L1, S/L2, T/L3 AC line input terminals (three phase)
U/T1, V/T2, W/T3 Motor connections
B1 – B2 Connections for brake resistor (optional)
Earth Ground
Control Terminal Wiring (Factory Setting)
Wire Type: 75 C, Coppe r Only Wire Gauge : 2 4-12 AWG Torque: 4kgf-cm (3.5 in-lbf)
RA RB RC
M0 M1 M2M3M4M5GND AFM
Wire Type: Copper Onl y Wire Gauge: 22-16 AWG Torque: 2kgf-cm (1.73 in-lbf)
ACI
+10V
AVI
GND
MCM
MO1
Relay contactor
Output
Factory Setting
Forward /Stop Reverse/Stop
Multi-step speed 1 Multi- step speed 2
Multi- step speed 3
Reset
4~20mA
Bias Potentiometer
Full scale voltmeter 0 to 10 VD C
Photo coupler output
Factory sett ing: fault indication
NPN Mode
NP N mode wi thou t exter nal po wer
For war d/St op
Reverse/Stop
g n
i
t
Reset
t e
Multi-step 1
S y
r
Multi-step 2
o
t c
Multi-step 3
a F
Com mon Si gnal
NOTE
Don't apply the mains voltage directly to above terminals.
Terminal
Symbol
Terminal Function Factory Settings (NPN mode)
+24V
M0
M1
M2
M3
M4
M5
GND
E
n o
i
t c n u f
-
i
t
l u
M
NPN mode with external power
24
+
Vdc
-
For war d/St op
g
s
l a n
i m
r e T t u p n
I
Reverse/Stop
n
i
t
t e
Reset
S y
Multi-step 1
r o
t
Multi-step 2
c a
Multi-step 3
F
+24V
M0
M1
M2
M3
M4
M5
GND
E
RA-RC
Multi-Function Relay Output
RA
(N.O.) a
Resistive Load 5A(N.O.)/3A(N.C.) 277Vac; 5A(N.O.)/3A(N.C.) 30Vdc Refer to P45 for programming.
Multi-Function Relay Output
RB
(N.C.) b
RB-RC Resistive Load 5A(N.O.)/3A(N.C.) 277Vac; 5A(N.O.)/3A(N.C.) 30Vdc
RC Multi-function Relay Common 5A(N.O.)/3A(N.C.) 277Vac; 5A(N.O.)/3A(N.C.) 30Vdc
s
l
n
a
o
n
i
i
t c
m r
n
e
u f
T
-
t
i
t
l
u p
u
n
M
I
English-7
Terminal
Symbol
Terminal Function Factory Settings (NPN mode)
M0 Multi-function auxiliary input M1 Multi-function input 1 M2 Multi-function input 2 M3 Multi-function input 3 M4 Multi-function input 4 M5 Multi-function input 5
GND Common Signal
+10V +10 Vdc Output
Analog Voltage Input
+10V
AVI Circuit
AVI
AVI
ACM
ACI
Internal Circuit
ACI Circuit
Analog Current Input
ACI
M0~M5-GND Refer to P38~P42 for programming the multi-function inputs. ON: the activation current is 10 mA. OFF: leakage current tolerance is 10μA.
+10V-GND It can supply +10 VDC power.
Impedance: 20kΩ Resolution: 10 bits Range: 0~10Vdc = 0~Max.Output Frequency
Impedance: 250Ω Resolution: 10 bits Range: 4~20mA = 0~Max.Output Frequency
Analog Output Meter
ACM Circuit
AFM
ACM
Internal Circuit
AFM
0 to 10V, 2mA Impedance: 100kΩ Output Current: 2mA m ax Resolution: 8 bits Range: 0 ~ 10Vdc
0~10V
Potentiometer
Internal Circuit
ACM
Max. 2mA
Maximum: 48Vdc, 50mA Refer to P45 for programming.
Multi-function Output Terminal
MO1
(Photocoupler)
Multi-function Output Common
MCM
(Photocoupler)
MO1-DCM
Internal Circuit
Common for Multi-function Outputs
MO1
MCM
Max: 48Vdc/50mA
Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended to run all signal wiring in a separate steel conduit. The shield wire should only be connected at the drive. Do not connect shield wire on both ends.
English-8
SUMMARY OF PARAMETER SETTINGS a: The parameter can be set during operation
Parameter Explanation Settings
Factory
Setting
00: Master frequency determined by
digital keypad (LC-M02E)
01: Master frequency determined by 0 to
+10 V input on AVI terminal with jumpers
02: Master frequency determined by 4 to
20mA input on ACI terminal with
00
aPr.00
Source of Frequency Command
jumpers
03: Master frequency determined by RS-
485 Communication port
04: Master frequency determined by
potentiometer on digital keypad
00: Operation determined by digital
keypad
01: Operation determined by external
control terminals, keypad STOP is effective
02: Operation determined by external
aPr.01
Source of Operation command
control terminals, keypad STOP is ineffective
00
03: Operation determined by RS-485
communication port, keypad STOP is effective
04: Operation determined by RS-485
communication port, keypad STOP is ineffective
Pr.02 Stop Method
Pr.03
Maximum Output Frequency
00: Ramp stop 01: Coast Stop
00
50.00 to 400.0 Hz 60.00
Maximum Voltage
Pr.04
Frequency (Base
10.00 to 400.0Hz 60.00
Frequency)
Pr.05
Maximum Output Voltage (Vmax)
115V/230V: 0.1 to 255.0V 460V: 0.1 to 510.0V 575V: 0.1 to 637.0V
220.0
440.0
575.0
Pr.06 Mid-point Frequency 0.10 to 400.0Hz 1.50
Pr.07 Mid-point Voltage
115V/230V: 0.1 to 255.0V 460V: 0.1 to 510.0V 575V: 0.1 to 637.0V
10.0
20.0
26.1
Pr.08 Minimum Output Freq 0.10 to 20.00Hz 1.50
Pr.09
Minimum Output Voltage
115V/230V: 0.1 to 255.0V 460V: 0.1 to 510.0V 575V: 0.1 to 637.0V
10.0
20.0
26.1
aPr.10 Acceleration Time 1 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0 aPr.11 Deceleration Time 1 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0 aPr.12 Acceleration Time 2 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0 aPr.13 Deceleration Time 2 0.1 to 600.0 sec or 0.01 to 600.0 sec 10.0
Pr.14 Accel S-curve 00 to 07 00
aPr.15 Jog Accel/Decel Time 0.1 to 600.0 sec or 0.01 to 600.0 sec 1.0
Customer
English-9
Parameter Explanation Settings
Factory
Setting
aPr.16 Jog Frequency 0.00 to 400.0 Hz 6.00 aPr.17 1st Step Speed Freq. 0.00 to 400.0Hz 0.00 aPr.18 2nd Step Speed Freq. 0.00 to 400.0Hz 0.00 aPr.19 3rd Step Speed Freq. 0.00 to 400.0Hz 0.00 aPr.20 4th Step Speed Freq. 0.00 to 400.0Hz 0.00 aPr.21 5th Step Speed Freq. 0.00 to 400.0Hz 0.00 aPr.22 6th Step Speed Freq. 0.00 to 400.0Hz 0.00 aPr.23 7th Step Speed Freq. 0.00 to 400.0Hz 0.00
Pr.24
Pr.25
Pr.26
Pr.27
Pr.28
Pr.29
Pr.30
Pr.31
Reserve Operation Inhibition
Over-Voltage Stall Prevention
Over-current Stall Prevention during Acceleration
Over-current Stall Prevention during Operation
DC Braking Current Level
DC Braking during Start-up
DC Braking during Stopping
Start-point for DC Braking
00: Enable REV operation 01: Disable REV operation
00: Disable 115V/230V: 330 to 450 Vdc 460V: 660 to 900 Vdc 575V: 825 to 1025 Vdc
00: Disable 20% to 200%
00: Disable 20% to 200%
00
390 780 975
150
150
00 to 100 % 00
0.0 to 5.0 sec 0.0
0.0 to 25.0 sec 0.0
0.00 to 60.00 Hz 0.00
00: Stop operation after momentary
power loss
01: Continues after momentary power
Pr.32
Momentary Power Loss Operation Selection
loss, speed search starts with Master Frequency
00
02: Continues after momentary power
loss, speed search starts with Minimum output Frequency
Pr.33
Pr.34
Pr.35
Pr.36
Pr.37
Maximum Allowable Power Loss Time
Base-Block Time for Speed Search
Maximum Current Level for Speed Search
Upper Bound of Output Frequency
Lower Bound of Output Frequency
0.3 to 5.0 sec 2.0
0.3 to 5.0 sec 0.5
30 to 200 % 150
0.10 Hz to 400.0 Hz 400.0
0.00 Hz to 400.0 Hz 0.00
Customer
English-10
Parameter Explanation Settings
Factory
Setting
00: M0: FWD/STOP, M1: REV/STOP
Pr.38
Multi-function Input Terminal (M0,M1)
01: M0: RUN/STOP, M1: REV/FWD 02: M0, M1, M2: 3-wire operation control
00
mode
00: No Function 01: Output OFF (N.O.) (enabled when
running)
02: Output OFF (N.C.) (enabled when
running) 03: External Fault (normally open) N.O. 04: External Fault (normally close) N.C 05: RESET 06: Multi-Step Speed Command 1 07: Multi-Step Speed Command 2 08: Multi-Step Speed Command 3 09: Jog Operation 10: Accel/Decel Speed Inhibit
Pr.39
Pr.40
Pr.41
Pr.42
Multi-function Input Terminal (M2)
Multi-function Input Terminal (M3)
Multi-function Input Terminal (M4)
Multi-function Input Terminal (M5)
11: First or Second Accel/Decel Time 12: Base-block (B.B.) (N.O) 13: Base-block (B.B.) (N.C) 14: Increase Master Frequency 15: Decrease Master Frequency 16: Run PLC Program 17: Pause PLC 18: Counter Trigger Signal 19: Counter Reset 20: No function 21: RESET command (N.C) 22: Control source: External Terminal 23: Control source: Keypad
05
06
07
08
24: Control source: Communication 25: Parameter Lock (Write disable, Read
is always 0) 26: PID Disable (N.O.) 27: PID Disable (N.C.) 28: Second Source for Frequency
Command 29: Forward (contact is open) / Reverse
(contact is close) 30: One-Shot PLC Run 31: Index input signal 32: Counter Incremented by Drive Output
Frequency
00: Analog Frequency Meter (0 to
Maximum Output Frequency)
aPr.43 Analog Output Signal
01: Analog Current Meter (0 to 250% of
the rated AC drive current)
00
02: Feedback signal (0 - 100%) 03: Output power (0 - 100%)
aPr.44 Analog Output Gain 00 to 200 % 100
Customer
English-11
Parameter Explanation Settings
Factory
Setting
00: AC Drive Operational 01: Maximum Output Frequency Attained 02: Zero Speed 03: Over-Torque Detection 04: Base-Block (B.B) Indication 05: Low Voltage Indication 06: AC Drive Operation Mode 07: Fault Indication
Pr.45
Pr.46
Multi-Function Output Terminal 1 (Photocoupler output)
Multi-function Output Terminal 2 (Relay Output)
08: Desired Frequency Attained 09: PLC Program Running 10: PLC Program Step Completed 11: PLC Program Completed 12: PLC Operation Paused 13: Top Count Value Attained 14: Preliminary Counter Value Attained 15: Warning (PID feedback loss,
communication error) 16: Below the Desired Frequency
00
07
17: PID supervision 18: Over Voltage supervision 19: Over Heat supervision 20: Over Current stall supervision 21: Over Voltage stall supervision 22: Forward command 23: Reverse command 24: Zero Speed (Includes Drive Stop)
aPr.47
aPr.48
aPr.49
aPr.50
Desired Frequency Attained
Adjust Bias of External Input Frequency
Potentiometer Bias Polarity
Potentiometer Frequency Gain
0.00 to 400.0 Hz 0.00
0.00 to 200.0% 0.00
00: Positive Bias 01: Negative Bias
00
0.10 to 200.0% 100.0
00: Reverse Motion Disabled in negative
Pr.51
Potentiometer Reverse Motion Enable
bias 01: Reverse Motion Enabled in negative
00
bias
aPr.52 Motor Rated Current 30.0% FLA to 120.0% FLA FLA
aPr.53 Motor No-Load Current 00%FLA to 99%FLA
0.4* FLA
aPr.54 Torque Compensation 00 to 10 00 aPr.55 Slip Compensation 0.00 to 10.00 0.00
Pr.56 Reserved
Pr.57 AC Drive Rated Current Display (unit: 0.1A) ##.#
00: Standard Motor (self cool motor)
Pr.58
Electronic Thermal Overload Relay
01: Inverter Motor (auxiliary cool fan on
motor)
02
02: Inactive
Customer
English-12
Parameter Explanation Settings
aPr.59
Electronic Thermal Motor Overload
30 to 300 sec 60
Factory
Setting
00: Over-Torque Detection Disable 01: Enabled during constant speed
operation until the allowable time for
detection (Pr.62) elapses.
Pr.60
Over-Torque Detection Mode
02: Enabled during constant speed
operation and halted after detection. 03: Enabled during acceleration until the
00
allowable time for detection (Pr.62)
elapses. 04: Enabled during acceleration and
halted after detection.
Pr.61
Pr.62
Over-Torque Detection Level
Over-Torque Detection Time
30 to 200 % 150
0.0 to 10.0 seconds 0.1
00: Decelerate to 0 Hz
Pr.63 Loss of ACI (4-20mA)
01: Stop immediately and display "EF" 02: Continue operation by last frequency
00
command 00: Display AC drive output Frequency
(Hz) 01: Display User-defined output
Frequency (H*Pr.65) 02: Output Voltage (E) 03: DC Bus Voltage (u_) 04: PV (i)
aPr.64
User Defined Function for Display
05: Display the value of internal counter
(c)
06
06: Display the setting frequency (F or
o=%) 07: Display the parameter setting (Pr.00) 08: Reserved 09: Output Current (A) 10: Display program operation (0.xxx),
Fwd, or Rev
aPr.65 Coefficient K 0.01 to 160.0 1.00
aPr.66
Communication Frequency
0.00 to 400.0 Hz 0.00
Pr.67 Skip Frequency 1 0.00 to 400.0 Hz 0.00
Pr.68 Skip Frequency 2 0.00 to 400.0 Hz 0.00
Pr.69 Skip Frequency 3 0.00 to 400.0 Hz 0.00
Pr.70 Skip Frequency Band 0.00 to 20.00 Hz 0.00
Pr.71
Pr.72
PWM Carrier Frequency
Auto Restart Attempts after Fault
01 to 15
The factory setting of VFD075M43A is 10.
575V series: 01 to 10 6
00 to 10 00
15
Customer
English-13
Parameter Explanation Settings
Pr.73 Present Fault Record 00
Pr.74
Second Most Recent Fault Record
00: No fault occurred 01: Over-current (oc) 02: Over-voltage (ov) 03: Overheat (oH) 04: Overload (oL)
Factory
Setting
00
05: Overload 1 (oL1) 06: External Fault (EF) 07: CPU failure 1 (CF1) 08: CPU failure 3 (CF3) 09: Hardware Protection Failure (HPF) 10: Over-current during acceleration (oca) 11: Over-current during deceleration
(ocd)
Pr.75
Third Most Recent Fault Record
12: Over-current during steady state
operation (ocn) 13: Ground fault or fuse failure(GFF)
00
14: Low Voltage (not record) 15: 3 Phase Input Power Loss 16: EPROM failure (CF2) 17: External interrupt allowance(bb) 18: Overload (oL2) 19: Auto Adjustable accel/decel failure
(CFA) 20: CPU self detection failure (codE) 00: All parameters can be set/read
01: All parameters are read-only
Pr.76
Parameter Lock and Configuration
02-08: Reserved 09: Resets all parameters to 50Hz factory
defaults
00
10: Resets all parameters to 60Hz factory
defaults
Time for Auto Reset the
Pr.77
Restart Times in
0.1 to 6000.0 sec 60.0
Abnormality
00: Disable PLC operation 01: Execute one program cycle 02: Continuously execute program cycles
Pr.78 PLC Operation Mode
03: Execute one program cycle step by
step
00
04: Continuously execute one program
cycle step by step
Pr.79 PLC FWD/REV Motion 00 to 127 00
Pr.80
Pr.81
Pr.82
Pr.83
Identity Code of the AC Motor Drive Time Duration of 1st Step Speed Time Duration of 2nd Step Speed Time Duration of 3rd Step Speed
Read only ##
00 to 9999 sec 00
00 to 9999 sec 00
00 to 9999 sec 00
Customer
English-14
Parameter Explanation Settings
Pr.84
Pr.85
Pr.86
Pr.87
Pr.88
Time Duration of 4th Step Speed
Time Duration of 5th Step Speed Time Duration of 6th Step Speed Time Duration of 7th Step Speed
Communication Address
00 to 9999 sec 00
00 to 9999 sec 00
00 to 9999 sec 00
00 to 9999 sec 00
01 to 254 01
Factory
Setting
Customer
00: 4800 bps
Pr.89 Transmission Speed
01: 9600 bps 02: 19200 bps
01
03: 38400 bps
00: Warn and Continue Operating
Pr.90
Transmission Fault Treatment
Pr.91 Time Out Detection
01: Warn and RAMP to Stop 02: Warn and COAST to Stop 03: Keep Operation without Warning
0.0: Disable
0.1 to 120.0 sec
03
0.0
00: MODBUS ASCII mode, <7,N,2> 01: MODBUS ASCII mode, <7,E,1>
Pr.92
Communication Protocol
02: MODBUS ASCII mode, <7,O,1> 03: MODBUS RTU mode, <8,N,2> 04: MODBUS RTU mode, <8,E,1>
00
05: MODBUS RTU mode, <8,O,1>
Pr.93
Pr.94
Accel 1 to Accel 2 Frequency Transition Decel 1 to Decel 2 Frequency Transition
Pr.95 Auto Energy Saving
Pr.96
Pr.97
Pr.98
Pr.99
Counter Countdown Complete
Preset counter countdown
Total Time Count from Power On (Days)
Total Time Count from Power On (Minutes)
0.01 to 400.0
0.00: Disable
0.01 to 400.0
0.00: Disable 00: Disable auto energy saving
01: Enable auto energy saving
0.00
0.00
00
00 to 9999 00
00 to 9999 00
00 to 65535 days
00 to 1440 minutes
Read
Only
Read
Only
Pr.100 Software Version ##
00: Linear Accel/Decel 01: Auto Accel, Linear Decel
Pr.101
Auto Adjustable Accel/Decel
02: Linear Accel, Auto Decel 03: Auto Accel/Decel 04: Linear Accel/Decel Stall Prevention
00
during Deceleration
English-15
Parameter Explanation Settings
Factory
Setting
00: AVR function enabled
Pr.102
Pr.103
Auto Voltage Regulation (AVR)
Auto tune Motor Parameters
Pr.104 R1 value
Pr.105 Control Mode
01: AVR function disabled 02: AVR function disabled when stops 03: AVR function disabled when decel
00: Disable 01: Auto tune for R1 02: Auto tune for R1 + No Load testing
00 to 65535 mΩ
00: V/F Control 01: Sensor-less Control
00
00
00
00
Pr.106 Rated Slip 0.00 to 10.00 Hz 3.00
Pr.107 Vector Voltage Filter 5 to 9999 (per 2ms) 10
Pr.108
Pr.109
Pr.110
Vector Slip Compensation Filter
Selection for Zero Speed Control
Voltage of Zero Speed Control
25 to 9999 (per 2ms) 50
00: No output 01: Control by DC voltage
00
to 20.0 % of Max. output voltage (Pr.05) 5.0
Pr.111 Decel S-curve 00 to 07 00
Pr.112
External Terminal Scanning Time
01 to 20 01
00: None speed search
Pr.113
Restart Method after Fault (oc, ov, BB)
01: Continue operation after fault speed
search from speed reference 02: Continue operation after fault speed
01
search from Minimum speed
00: Fan Off when the drive stop after 1
Min.
Pr.114 Cooling Fan Control
01: AC Drive Runs and Fan On, AC Drive
Stops and Fan Off
02
02: Always Run 03: Reserved
00: Disable 01: Keypad (based on Pr.00 setting)
Pr.115 PID Set Point Selection
02: AVI (external 0-10V)
00 03: ACI (external 4-20mA) 04: PID set point (Pr.125)
00: Input positive PID feedback, PV from
AVI (0 to 10V)
01: Input negative PID feedback, PV from
Pr.116
PID Feedback Terminal Selection
AVI (0 to 10V)
02: Input positive PID feedback, PV from
00
ACI (4 to 20mA)
03: Input negative PID feedback, PV from
ACI (4 to 20mA)
Pr.117 Proportional Gain (P) 0.0 to 10.0 1.0
Pr.118 Integral Time (I)
0.00: Disable
0.01 to 100.0 sec
1.00
Customer
English-16
Parameter Explanation Settings
Factory
Setting
Pr.119 Differential Time (D) 0.00 to 1.00 sec 0.00
Pr.120
Integration’s Upper Bound Frequency
00 to 100 % 100 %
Pr.121 One-Time Delay 0.0 to 2.5 sec 0.0
Pr.122
Pr.123
Pr.124
PID Frequency Output Command Limit
Feedback Signal Detection Time
Feedback Signal Fault Treatment
00 to 110 % 100
0.0: Disable
0.1 to 3600 sec
00: Warning and RAMP to stop 01: Warning and keep operating
60.0
00
Pr.125 Source of PID Set Point 0.00 to 400.0Hz 0.00
Pr.126 PID Offset Level 1.0 to 50.0 % 10.0
Pr.127
Pr.128
Pr.129
Pr.130
Pr.131
Pr.132
Pr.133
Pr.134
Detection Time of PID Offset
Minimum Reference Value
Maximum Reference Value
Invert Reference Signal AVI (0-10V)
Minimum Reference Value (4-20mA)
Maximum Reference Value (4-20mA)
Invert Reference Signal (4-20mA)
Analog Input Delay Filter for Set Point
0.1 to 300.0 sec 5.0
0.0 to 10.0 V 0.0
0.0 to 10.0 V 10.0
00: Not inverted 01: Inverted
00
0.0 to 20.0mA 4.0
0.0 to 20.0mA 20.0
00: Not inverted 01: Inverted
00
00 to 9999 (per 2ms) 50
Analog Input Delay
Pr.135
Filter for Feedback
00 to 9999 (per 2ms) 5
Signal
Pr.136 Sleep Period 0.0 to 6550.0 sec 0.0
Pr.137 Sleep Frequency 0.00 to 400.0 Hz 0.00
Pr.138 Wake Up Frequency 0.00 to 400.0 Hz 0.00
Pr.139
Pr.140
Pr.141
Treatment for Counter Attained
External Up/Down Selection
Save Frequency Set Point
00: Continue operation 01: Stop Immediately and display E.F.
00: Fixed Mode (keypad) 01: By Accel or Decel Time 02: Reserved
00: Not Save 01: Save
00
00
01
Customer
English-17
Parameter Explanation Settings
00: Keypad Up/Down
Pr.142
Pr.143 Software Braking Level
Pr.144
Pr.145
Pr.146 Line start Lockout
Pr.147
Pr.148 Number of Motor Poles 02 to 20 04
Pr.149
Pr.150
Pr.151
Pr.152 Skip Frequency Width 0.00 to 400.0Hz 0.00
Pr.153 Bias Frequency Width 0.00 to 400.0Hz 0.00
Pr.154 Reserved
aPr.155
aPr.156
aPr.157
Second Source of Frequency Command
Total operation time (Day)
Total operation time (Minutes)
Decimal Number of Accel / Decel Time
Gear Ratio for Simple Index Function
Index Angle for Simple Index Function
Deceleration Time for Simple Index Function
Compensation Coefficient for Motor Instability
Communication Response Delay Time
Communication Mode Selection
01: AVI (0-10V) 02: ACI (4-20mA) 03: Communication 04: Keypad potentiometer
115V/230V 370-450 Vdc 380.0
460V 740-900 Vdc 760.0
575V 925-1075 Vdc 950.0
Read Only
Read Only
00: Disable 01: Enable
00: One decimal 01: Two decimals
4 to 1000 200
00.0 to 360.0 180.0
0.00 to 100.00 sec 0.00
0.0: Disable
0.1 to 5.0 (recommended setting d2.0)
0 to 200 (x500us) 0
0: Delta ASCII 1: Modbus
Factory
Setting
00
00
00
0.0
1
Customer
English-18
Fault Codes
Fault
Fault Descriptions Corrective Actions
Name
Over current
Abnormal increase in current.
Over voltage
The DC bus voltage has exceeded its maximum allowable value.
Overheating
Heat sink temperature too high
Low voltage
The AC motor drive detects that the DC bus voltage has fallen below its minimum value.
Overload
The AC motor drive detects excessive drive output current.
Overload 1
Internal electronic overload trip
Overload 2
Motor overload.
1. Check whether the motors horsepower corresponds to the AC drive output power.
2. Check the wiring connections between the AC drive and motor for possible short circuits.
3. Increase the Acceleration time (Pr.10, Pr.12).
4. Check for possible excessive loading conditions at the motor.
5. If there are any abnormal conditions when operating the AC drive after short-circuit being removed, it should be sent back to manufacturer.
1. Check whether the input voltage falls within the rated AC drive input voltage.
2. Check for possible voltage transients.
3. Bus over-voltage may also be caused by motor regeneration. Either increase the decel time or add an optional brake resistor.
4. Check whether the required braking power is within the specified limits.
1. Ensure that the ambient temperature falls within the specified temperature range.
2. Make sure that the ventilation holes are not obstructed.
3. Remove any foreign objects from the heatsinks and check for possible dirty heat sink fins.
4. Check the fan and clean it.
5. Provide enough spacing for adequate ventilation.
1. Check whether the input voltage falls within the AC motor drive rated input voltage range.
2. Check whether the motor has sudden load.
3. Check for correct wiring of input power to R-S-T (for 3-phase models) without phase loss.
1. Check whether the motor is overloaded.
2. Reduce torque compensation setting in Pr.54.
3. Take the next higher power AC motor drive model.
NOTE: The AC motor drive can withstand up to 150% of the
rated current for a maximum of 60 seconds.
1. Check for possible motor overload.
2. Check electronic thermal overload setting.
3. Use a higher power motor.
4. Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current Pr.52.
1. Reduce the motor load.
2. Adjust the over-torque detection setting to an appropriate setting.
English-19
Fault
Fault Descriptions Corrective Actions
Name
1. Short-circuit at motor output: Check for possible poor insulation at the output lines.
Over-current during acceleration
2. Torque boost too high: Decrease the torque compensation setting in Pr.54.
3. Acceleration Time too short: Increase the Acceleration Time.
4. AC motor drive output power is too small: Replace the AC motor drive with the next higher power model.
1. Short-circuit at motor output: Check for possible poor
Over-current during deceleration
insulation at the output line.
2. Deceleration Time too short: Increase the Deceleration Time.
3. AC motor drive output power is too small: Replace the AC motor drive with the next higher power model.
1. Short-circuit at motor output: Check for possible poor
Over-current during steady state operation
Internal EEPROM can not be programmed.
Internal EEPROM can not be read.
insulation at the output line.
2. Sudden increase in motor loading: Check for possible motor stall.
3. AC motor drive output power is too small: Replace the AC motor drive with the next higher power model.
1. Turn off the power.
2. Check whether the input voltage falls within the rated AC drive input voltage.
3. Turn on the power.
1. Check the connections between the main control board and the power board
2. Reset the drive to the factory settings.
1. Input EF (N.O.) on external terminal is closed to GND. Output
External Fault
U, V, W will be turned off.
2. Give RESET command after fault has been cleared.
1. Check if the motor is suitable for operation by AC motor
Auto accel/decel failure
drive.
2. Check if the regenerative energy is too large.
3. Load may have changed suddenly.
When (one of) the output terminal(s) is grounded, short circuit current is more than 50% of AC motor drive rated current, the AC motor drive power module may be damaged.
Ground fault
NOTE: The short circuit protection is provided for AC motor drive protection, not for protection of the user.
1. Check whether the IGBT power module is damaged.
2. Check for possible poor insulation at the output line.
Communication error (see Pr.92)
1. Check the connection between the AC drive and computer for loose wires.
2. Check if the communication protocol is properly set.
1. When the external input terminal (B.B) is active, the AC
External Base Block.
OC hardware error Return to the factory.
motor drive output will be turned off.
2. Deactivate the external input terminal (B.B) to operate the AC motor drive again.
English-20
Fault
Fault Descriptions Corrective Actions
Name
CC (current clamp)
OV hardware error
GFF hardware error
OV or LV
Current sensor error
U-phase error
W-phase error
Phase Loss Check input phase wiring for loose contacts.
Software protection failure
PID feedback signal error
Return to the factory.
Return to the factory.
1. Check parameter settings (Pr.116) and AVI/ACI wiring.
2. Check for possible fault between system response time and the PID feedback signal detection time (Pr.123)
Dimensions
W
W1
H
H1
DD1
H2
Model Name W W1 H H1 H2 D D1
VFD004M21A/23A, VFD007M21A/23A,
VFD015M21A/23A
VFD002M11A,
VFD004M11A/21B,
VFD007M11A/21B/43B/53A,
VFD015M21B/43B/53A,
VFD022M23B/43B/53A
85.0
[3.35]
100.0 [3.94]
74.0
[2.91]
89.0
[3.50]
English-21
141.5 [5.57]
151.0 [5.94]
130.5 [5.14]
140.0 [5.51]
10.0
[0.39]
10.0
[0.39]
Unit: mm [inch]
113.0 [4.45]
116.5 [4.59]
[0.39]
[0.41]
10.0
10.5
W1
W
H1
D1 D
H2 H
Model Name W W1 H H1 H2 D D1
VFD022M21A, VFD037M23A/43A/53A, VFD055M23A/43A/53A,
VFD075M43A/53A
125.0 [4.92]
110.0 [4.33]
220.0 [8.66]
205.0 [8.07]
15.0
[0.59]
English-22
Unit: mm [inch]
166.3 [6.55]
[0.32]
8.2
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