Delta Electronics VFD-XXXE User Manual

Preface

Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available.

 Getting Started

This quick start will be helpful in the installation and parameter setting of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives. For detail information, refer to the VFD-E User Manual on the CD supplied with the drive.

DANGER!

AC input power must be disconnected before any wiring to the AC motor drive is made.

1.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has

been turned off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the

input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.

5. Ground the VFD-E using the ground terminal. The grounding method must comply with the laws of the

country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase

motors or other purpose.

7. VFD-E series is the specific drive for the elevator door and other automatic door control, NOT for those

devices that may cause personal injury, such as life support equipment or any life safety situation.

8. To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor drive is

installed on an ungrounded power system or a high resistance-grounded (over 30 ohms) power system or a corner grounded TN system.

WARNING!

DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily

1.

damage by high-pressure.

2. There are highly sensitive MOS components on the printed circuit boards. These components are

especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.

3. Only quality person is allowed to install, wire and maintain AC motor drive.

CAUTION!

1.

Some parameters settings can cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high

humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock. To prevent personal injury, please keep children and unqualified people away from the equipment.

3. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor

may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.

4. The rated voltage for AC motor drive must be ≤240V and the mains supply current capacity must be

≤5000A RMS.

English- 1

Specifications

±

Voltage Class 115V Class

Model Number VFD-XXXE 002 004 007 Max. Applicable Motor Output (kW) 0.2 0.4 0.75 Max. Applicable Motor Output (hp) 0.25 0.5 1.0

Rated Output Capacity (kVA) 0.6 1.0 1.6 Rated Output Current (A) 1.6 2.5 4.2 Maximum Output Voltage (V) Output Frequency (Hz)

Output Rating

Carrier Frequency (kHz)

Rated Input Current (A)

Rated Voltage/Frequency Single phase, 100-120V, 50/60Hz

Voltage Tolerance

Input Rating

Frequency Tolerance

Cooling Method Natural Cooling Fan Cooling

Weight (kg) 1.2 1.2 1.2

Max. Applicable Motor Output (kW) 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 Max. Applicable Motor Output (hp) 0.25 0.5 1.0 2.0 3.0 5.0 7.5 10

*NOTE: the weight for VFD015E23P is 1.2kg.

Max. Applicable Motor Output (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 Max. Applicable Motor Output (hp) 0.5 1.0 2.0 3.0 5.0 7.5 10 15

Voltage Class 230V Class

Model Number VFD-XXXE 002 004 007 015 022 037 055 075

Rated Output Capacity (kVA) 0.6 1.0 1.6 2.9 4.2 6.5 9.5 12.5

Rated Output Current (A) 1.6 2.5 4.2 7.5 11.0 17 25 33 Maximum Output Voltage (V)

Output Frequency (Hz)

Output Rating

Carrier Frequency (kHz)

Rated Input Current (A)

Rated Voltage/Frequency

Voltage Tolerance

Input Rating

Frequency Tolerance Cooling Method Natural Cooling Fan Cooling Weight (kg) 1.1 1.1 1.1 *1.2/1.9 1.9 1.9 3.5 3.5

Voltage Class 460V Class

Model Number VFD-XXXE 004 007 015 022 037 055 075 110

Rated Output Capacity (kVA) 1.2 2.0 3.3 4.4 6.8 9.9 13.7 18.3

Rated Output Current (A) 1.5 2.5 4.2 5.5 8.2 13 18 24

Maximum Output Voltage (V)

Output Frequency (Hz)

Output Rating

Carrier Frequency (kHz) 1-15

Rated Input Current (A)

Rated Voltage/Frequency 3-phase, 380-480V, 50/ 60Hz

Voltage Tolerance

Input Rating

Frequency Tolerance Cooling Method Natural Cooling Fan Cooling Weight (kg) 1.2 1.2 1.2 1.9 1.9 4.2 4.2 4.2

4.9/1.9 6.5/2.7 9.5/5.1 15.7/9 24/15 20.6 26 34

1.9 3.2 4.3 7.1 11.2 14 19 26

3-Phase Proportional to Twice the Input Voltage

6 9 18

3-Phase Proportional to Input Voltage

Single/3-phase 3-phase

Single/3-phase

200-240 V, 50/60Hz

3-Phase Proportional to Input Voltage

0.1~600 Hz 1-15

Single-phase

10%(90~132 V)

±

5%(47~63 Hz)

±

0.1~600 Hz 1-15

10%(180~264 V)

±

5%(47~63 Hz)

±

0.1~600 Hz

3-phase

10%(342~528V)

5%(47~63Hz)

±

3-phase

200-240V, 50/60Hz

English- 2

General Specifications

Control System

Frequency Setting Resolution 0.01Hz Output Frequency Resolution 0.01Hz

Torque Characteristics

Overload Endurance 150% of rated current for 1 minute Skip Frequency Three zones, setting range 0.1-600Hz Accel/Decel Time 0.1 to 600 seconds (2 Independent settings for Accel/Decel time) Stall Prevention Level Setting 20 to 250% of rated current

DC Brake

Control Characteristics

Regenerated Brake Torque

V/f Pattern 4-point adjustable V/f pattern

Frequency Setting

Setting Signal

Multi-function Input Signal

Multi-function Output

Operating Characteristics

Indication

Analog Output Signal Output frequency/current

Alarm Output Contact

Operation Functions

Protection Functions

Display Keypad (optional)

Built-in Brake Chopper

Built-in EMI Filter For 230V 1-phase and 460V 3-phase models.

Enclosure Rating IP20 Pollution Degree 2 Installation Location Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust

Conditions

Ambient Temperature -10oC to 50oC (40oC for side-by-side mounting) Non-Condensing and not frozen

Enviromental

Keypad

External Signal

Keypad Set by RUNand STOP Operation

External Signal

SPWM(Sinusoidal Pulse Width Modulation) control (V/f or sensorless vector control)

Including the auto-torque/auto-slip compensation; starting torque can be 150% at 3.0Hz

Operation frequency 0.1-600.0Hz, output 0-100% rated current Start time 0-60 seconds, stop time 0-60 seconds Approx. 20% (up to 125% possible with optional brake resistor or externally mounted brake unit, 1-15hp (0.75-11kW) models have brake chopper built-in)

Setting by

Potentiometer-5kΩ/0.5W, 0 to +10VDC, 4 to 20mA, RS-485 interface; Multifunction Inputs 3 to 9 (15 steps, Jog, up/down)

2 wires/3 wires ((MI1, MI2, MI3)), JOG operation, RS-485 serial interface (MODBUS), programmable logic controller Multi-step selection 0 to 15, Jog, accel/decel inhibit, 2 accel/decel switches, counter, , external Base Block, ACI/AVI selections, driver reset, UP/DOWN key settings, NPN/PNP input selection

AC drive operating, frequency attained, zero speed, Base Block, fault indication, overheat alarm, emergency stop and status selections of input terminals

Contact will be On when drive malfunctions (1 Form C/change-over contact and 1 open collector output) for standard type)

Built-in PLC(NOT for CANopen models), AVR, accel/decel S-Curve, overvoltage/over-current stall prevention, 5 fault records, reverse inhibition, momentary power loss restart, DC brake, auto torque/slip compensation, auto tuning, adjustable carrier frequency, output frequency limits, parameter lock/reset, vector control, PID control, external counter, MODBUS communication, abnormal reset, abnormal re-start, power-saving, fan control, sleep/wake frequency, 1st/2nd frequency source selections, 1st/2nd frequency source combination, NPN/PNP selection, parameters for motor 0 to motor 3, DEB and OOB (Out Of Balance Detection)(for washing machine)

Over voltage, over current, under voltage, external fault, overload, ground fault, overheating, electronic thermal, IGBT short circuit, PTC

6-key, 7-segment LED with 4-digit, 5 status LEDs, master frequency, output frequency, output current, custom units, parameter values for setup and lock, faults, RUN, STOP, RESET, FWD/REV, PLC

VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T, VFD015E23T/43T, VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A VFD007E11C, VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C, VFD055E23A/43A, VFD075E23A/43A, VFD110E43A, VFD055E23C/43C, VFD075E23C/43C, VFD110E43C

English- 3

Storage/ Transportation Temperature Ambient Humidity Below 90% RH (non-condensing)

-20 oC to 60 oC

Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz

Approvals

Basic Wiring Diagram

Users must connect wiring according to the following circuit diagram shown below.

brake re sistor

BR

(optional)

BUE

Brake unit

R(L1) S(L2)

T(L3) E

RB

RC

+24V

MI1 MI2 MI3 MI4 MI5 MI6

DCM

E

(optional)

+

MO1

Fuse/NFB(None Fuse Breaker)

R(L1)

S(L2)

T(L3)

Recommended Circuit when power supply is turned OFF by a fault output If the fault occurs, the co nta ct wil l be O N to turn off the power and protect the power system.

Factory setting: NPN Mode

NPN

PNP

Please refer to following figure for wiring of NPN mode and PNP mode.

Factory

Sw1

setting

* Don't apply the mains voltage directly to above terminals.

SA

MC

ON

OFF

FWD/Stop

REV/Stop

Multi-s tep 1

Multi-step 2

Multi-step 3

Multi-s tep 4

Digital Signal Common

MC

Brake resistor/unit (optional) Refer to us er manual for the use of special brak e resistor/unit.

The wiring for the models may be different. Refer to following figures for detail.

-

U(T1)

V(T2)

W(T3)

E

RA

RB

Refer to Control Terminal Explanation

RC

Factory setting: Drive is in oper ation 48V50mA

Multi-function Photocoulper Output

MCM

AFM

ACM

Analog Multi-function Output Terminal factory set ti ng: Analog fr eq. / c urr ent m et er

Analog Signal common

E

Motor

IM

3~

0~10VDC/2 mA

+10V

Factory setting: ACI Mode

AVI

Sw2

ACI

ACI/AVI switch When switching to AVI, it indicates AVI2

* Single-phase mode ls can only use R(L1) , S(L2) to be the power termi nals. * Single-phase pow er cannot be us ed for 3 -phase models .

3

2

5K

1

4~20mA

Analog Signal Common

Main c ircuit (po wer) te rminals

Power supply +10V 3m A

AVI

Master Frequency 0 to 10V 47K

ACI

ACM

E

Control circuit terminals

8

English- 4

RS-485 serial interface (NO T for VFD *E* C models)

1: Reserved 2: E V 3: GND 4: S G- 5: SG+ 6: Reserved 7: Reserved

1

8: Reserved

For VFD*E*C models, please refer t o figure 5.

Shielded leads & Cable

Figure 1 for models of VFD-E Series

V

VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A, VFD015E23A/43A, V FD002E11C/21C/23C, VFD004E11C/21C/23C/43C, VFD007E21C/23C/43C, VFD015E23C/43C, VFD002E11P/21P /23P, VFD004E11P/21P/23P/43P, VFD007E21P/23P/43P, VFD015E23P/43P

Brake unit (optional)

+

BR

BUE

brake resistor (optional)

Please use brake unit and/or brake resistor depending on type and applicati on

-

Figure 2 for models of VFD-E Series VFD007E11A, VFD015E21A, V FD022E21A/23A/43A, VFD037E23A/43A, VFD055E23A/43A, VFD075E 23A/43A, VFD110E43A, VFD007E11C, VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C, VFD055E23C/43C, VFD075E 23C/43C, VFD110E43C

brake resistor (optional)

Please use brake unit and/or brake resistor depending on type and application

-

+/B1

BR

B2

Figure 3 for models of VFD-E Series

FD002E11T/21T/23T, VFD004E11A/21T/23T/43T,

VFD007E21T/23T/43T, VFD015E23T/43T

BR

brake resistor (optional)

Please use brake resistor depending on type and applica tion

B2

Figure 4 Wiring for NPN Mode and PNP Mode

A. NPN mode without external power B. NPN mode with external power

NPN

PNP

NPN

PNP

24

+

Vdc

-

Factory setting

Factory setting

English- 5

C. PNP mode without external power D. PNP mode with external power

y

NPN

Sw1

PNP

NPN

PNP

Sw1

Factory setting

Factory setting

+

24 Vdc

-

Figure 5 RJ-45 Pins Definition for VFD*E*C Models

PIN Signal Description

1 CAN_H CAN_H bus line (dominant high) 2 CAN_L CAN_L bus line (dominant low) 3 CAN_GND Ground / 0V /V4 SG+ 485 communication 5 SG- 485 communication 7 CAN_GND Ground / 0V /V-

Description of the Digital Keypad KPE-LE02 (Optional)

Status Displa

1

2

4

7

5

UP and DOWN Key

Set the parameter number and changes the numerica l data, such as Master Frequency.

6

MODE

Change between different display mode.

6

5

1

3

Display the driver's current status.

2

LED Display

Indicates frequency, voltage, current, user defined units and etc.

Potentiometer

3

8

For master Frequency setting.

4

RUN Key

Start AC drive operation.

STOP/RESET

7

St op s AC dr iv e oper at ion an d re se t the dr ive after faul t occurred .

8

ENTER

Used to enter/modi fy programming parameters

English- 6

Operation Steps of the Digital Keypad

Setting Mode

START

In the selection mode, press

NOTE:

Setting parameters

NOTE

：

In the parameter setting mode, you can press

To s h if t da ta

to set the parameters.

Success to set parameter.

to return the selecting mode.

or

Input data error

GO START

Setting direction

Setting PLC Mode

(When operation source is digital keypad)

English- 7

enter PLC1 mode

enter PLC2 mode

Power Terminals and Control Terminals

Frame A

Frame B

Frame Power Terminals Torque Wire Wire Type

A

B

C

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3,

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

+/B1, B2, -,

R/L1, S/L2, T/L3

U/T1, V/T2, W/T3

+/B1, B2, -

14kgf-cm (12in-lbf)

18kgf-cm

(15.6in-lbf)

30kgf-cm (26in-lbf)

12-14 AWG.

(3.3-2.1mm

8-18 AWG.

(8.4-0.8mm

8-16 AWG.

(8.4-1.3mm

2

)

2

)

2

)

Copper only, 75

Copper only, 75

Copper only, 75

Frame C

o

C

o

C

o

C

NOTE

For frame C: To connect 6 AWG (13.3 mm2) wires, use Recognized Ring Terminals

Terminal Explanations

Terminal Symbol Explanation of Terminal Function

R/L1, S/L2, T/L3 AC line input terminals (1-phase/3-phase)

U/T1, V/T2, W/T3 AC drive output terminals for connecting 3-phase induction motor

+/B1~ B2 Connections for Brake resistor (optional)

+/B1, - Connections for External Brake unit (BUE series)

Earth connection, please comply with local regulations.

English- 8

The Specification for the Control Terminals

A

RA

RB RC

The position of the control terminals

AFM MCM MO1

Termi nal s 1

Termi nal s 2

RS-485 port

DCM

DCM

24V

CM

10VMI1 MI2 MI3 MI4 MI5 MI6

AVI A C I

Frame Control Terminals Torque Wire

A, B, C

NOTE

Frame A: VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A,

Frame B: VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A

Frame C: VFD055E23A/43A, VFD075E23A/43A, VFD110E43A

VFD015E23A/43A, VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C, VFD007E21C/23C/43C, VFD015E23C/43C, VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T, VFD015E23T/43T, VFD002E11P/21P/23P, VFD004E11P/21P/23P/43P, VFD007E21P/23P/43P, VFD015E23P/43P

Control Terminals Explanations

Terminal

Symbol

MI1 Forward-Stop command

MI2 Reverse-Stop command

MI3 Multi-function Input 3

MI4 Multi-function Input 4

MI5 Multi-function Input 5

MI6 Multi-function Input 6

+24V DC Voltage Source +24VDC, 20mA used for PNP mode.

Multi-function Relay output

RA

(N.O.) a

Multi-function Relay output

RB

(N.C.) b

RC Multi-function Relay common

DCM Digital Signal Common

Terminals 1 5 kgf-cm (4.4 in-lbf) 12-24 AWG (3.3-0.2mm2)

Terminals 2 2 kgf-cm (2 in-lbf) 16-24 AWG (1.3-0.2mm

Terminal Function

ON: Run in MI1 direction OFF: Stop acc. to Stop Method

ON: Run in MI2 direction OFF: Stop acc. to Stop Method

Refer to Pr.04.05 to Pr.04.08 for programming the Multi-function Inputs. ON: the activation current is 5.5mA . OFF: leakage current tolerance is 10μA.

Resistive Load: 5A(N.O.)/3A(N.C.) 240VAC 5A(N.O.)/3A(N.C.) 24VDC

Inductive Load:

1.5A(N.O.)/0.5A(N.C.) 240VAC

1.5A(N.O.)/0.5A(N.C.) 24VDC Refer to Pr.03.00 for programming

Common for digital inputs and used for NPN mode.

Factory Settings (NPN mode)

ON: Connect to DCM

2

)

English- 9

Terminal

AFMA

Symbol

MO1

Terminal Function

Multi-function Output 1 (Photocoupler)

Factory Settings (NPN mode)

ON: Connect to DCM

Maximum 48VDC, 50mA Refer to Pr.03.01 for programming

MO1-DCM

Mo1

Max: 48Vdc

50mA

internal circuit

MCM

MCM Multi-function output common Common for Multi-function Outputs

+10V Potentiometer power supply +10VDC 3mA

Analog voltage Input

+10V

AVI cir cuit

Impedance: 47kΩ Resolution: 10 bits Range: 0 ~ 10VDC =

AVI

ACM

AVI

ACM

internal circuit

Analog control signal (common)

Analog current Input

ACI

ACI circuit

0 ~ Max. Output Frequency

(Pr.01.00) Selection: Pr.02.00, Pr.02.09, Pr.10.00 Set-up: Pr.04.11 ~ Pr.04.14

Common for AVI, ACI, AFM

Impedance: 250Ω Resolution: 10 bits Range: 4 ~ 20mA =

ACI

0 ~ Max. Output Frequency

(Pr.01.00) Selection: Pr.02.00, Pr.02.09, Pr.10.00

ACM

Analog output meter

ACM circuit

internal circuit

Set-up: Pr.04.15 ~ Pr.04.18, 04.19~04.23

0 to 10V, 2mA Impedance: 20kΩ

AFM

internal circuit

0~10V

potentiometer

Max. 2mA

CM

Output current 2mA max Resolution: 8 bits Range: 0 ~ 10VDC Function: Pr.03.03 to Pr.03.04

NOTE: Control signal wiring size: 18 AWG (0.75 mm2) with shielded wire.

Summary of Parameter Settings

a: The parameter can be set during operation.

Pr. Explanation Settings

00.00 Identity Code of the

AC motor drive

Group 0 User Parameters

Read-only ##

Factory Setting

NOTE

English- 10

Pr. Explanation Settings

00.01 Rated Current

00.02 Parameter Reset

a00.03

a00.04

a00.05

00.06 Power Board

00.07 Control Board

00.08 Password Input 0 to 9999 0

00.09 Password Set 0 to 9999 0

00.10 Control Method

00.11 Reserved

Display of the AC motor drive

Start-up Display Selection

Content of Multifunction Display

User-Defined Coefficient K

Software Version

Software Version

Read-only #.#

0: Parameter can be read/written 1: All parameters are read only 6: Clear PLC program (NOT for VFD*E*C

models)

9: All parameters are reset to factory settings (50Hz, 230V/400V or 220V/380V depends on Pr.00.12) 10: All parameters are reset to factory settings (60Hz, 220V/440V) 0: Display the frequency command value (Fxxx) 1: Display the actual output frequency (Hxxx) 2: Display the content of user-defined unit (Uxxx) 3: Multifunction display, see Pr.00.04 4: FWD/REV command 5: PLCx (PLC selections: PLC0/PLC1/PLC2) (NOT for VFD*E*C models) 0: Display the content of user-defined unit (Uxxx) 1: Display the counter value (c) 2: Display PLC D1043 value (C) (NOT for

VFD*E*C models)

3: Display DC-BUS voltage (u) 4: Display output voltage (E) 5: Display PID analog feedback signal value (b) (%) 6: Output power factor angle (n) 7: Display output power (P) 8: Display the estimated value of torque as it relates to current (t) 9: Display AVI (I) (V) 10: Display ACI / AVI2 (i) (mA/V)

11: Display the temperature of IGBT (h) (°C) 12: Display AVI3/ACI2 level (I.)

13: Display AVI4/ACI3 level (i.) 14: Display PG speed in RPM (G) 15: Display motor number (M)

0. 1 to 160.0 1.0

Read-only #.##

Read-only #.##

0: V/f Control 1: Vector Control

Factory Setting

0

0

0

0

NOTE

English- 11

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