Delta Electronics TP04G-AS2 User Manual

http://www.delta.com.tw/industrialautoma tion/

Terminal Panels Series

!

Instruction Sheet

Warning

3 Please read this instruction carefully before use.

Switch off the power before wiring.

3
3 The display panel of TP04 series is waterproof. But please prevent grease, corrosive liquids and sharp objects from

contacting the TP04 series.

3 The TP04 series require 24VDC input power.

communication port; otherwise serious damage may occur. Check all the wiring again before switching
on the power.

3

DO NOT touch any terminal when the power is switched on. DO NOT touch any internal circuit in 1
minute after the power is switched off.

Make sure the groud terminal is correctly grounded in order to prevent electromagnetic

3

interference.
Please use the fixed support accessory which is packed together with the product provided by Delta. DO

3

NOT tighten the screws out of the normal torque specifications; otherwise serious damage may occur.

DO NOT connect input AC power supply to any of the RS-485

X Introduction

1.1 Model Explanation

Thank you for choosing Delta TP Series. TP04G-AS2 has the features of high resolution 128×64 dots and is able

to display 8×4 Chinese character. It provides multilingual display and two built-in communication ports, one is for

RS-232 / RS-422 and the other is for RS-485. RS-232 and RS-485 can be used simultaneously. Besides, it also

supports built-in RTC, communication / alarm LED indicators. The user can purchase program copy card (optional)

to copy settings and programs quickly and save download time. Regarding the editing software, there are various

objects and images for the user’s requirements.

 Nameplate Explanation

Production model
Power input spec.

Barc od e an d
serial number

Versi on

NOTE: The words of “MADE IN XXXXX” will be different due to the manufacturing location. Please refer to the actual product
for exact description.

 Model / Serial No. Explanation

TP 04 G AS 2 -

RS-232/RS-422/RS-485 interface
Reserved

T: Te x t m o d e
G: Graphic mode

LCD Spec.

Series name

1.2 Product Outline

Displaying Area

Escape / Exit Key

Shift Key

1.3 Panel Function Explanation

PANEL COMPONENT EXPLANATION

Alarm LED Indicator

(RED)

RS-232 LED Indicator

(Yellow)

RS-485 / RS-422 LED

Indicator (Green)

Displaying Area Liquid Crystal Module display area. It is used to display current program status.

Escape / Exit Key It is used to cancel an incorrect input, or to exit a programming step.

Status 1: When power is on, LED will start to blink slowly
Status 2: When there is an abnormal situation, LED will blink quickly along with
an alarm sound.

LED will blink when transmits program and communicates via RS-232.

LED will blink when communicates via RS-485 / RS-422.

MODEL :

POWER INPUT :

VX.XX

DELTA EL ECTR ONIC S, IN C MAD E IN XX XXXX X

TP04GAS 2 W 6 05 0004

TP04G-AS2

24Vdc 3.5W

TP04GA S2W605 0004

Alarm LED Indicator

RS-232 LED Indicator

RS-485/RS422 LED Indicator

Arrow Keys

Enter Key

Function Keys

Production serial number

Production weeks

Production year (2006)

Production plant
(W: Wuijang; T: Taoyuan)

Ver si on

Production model

PANEL COMPONENT EXPLANATION

Shift Key It is used to select function keys F0 ~ F9 and other keys for special function.

Arrow Keys

Enter Key It is used to input a value or accept a programming command.

Function Keys

UP / Pg Up: It is used to increase the value or move up one page.
Pg Dn / DOWN: It is used to decrease the value or move down one page.
Left: This key is left direction key and it can be used to select the position of the
value.
Right: This key is right direction key and it can be used to select the position of
the value.

F0 / F5: It is used to be constant 0 (F0) and 5 (Shift+F0) when it is in the system

menu, the user can use it to define functions separately when they are in
user page.

F1 / F6: It is used to be constant 1 (F1) and 6 (Shift+F1) when it is in the system

menu, the user can use it to define functions separately when they are in
user page.

F2 / F7: It is used to be constant 2 (F2) and 7 (Shift+F2) when it is in the system

menu, the user can use it to define functions separately when they are in
user page.

F3 / F8: It is used to be constant 3 (F3) and 8 (Shift+F3) when it is in the system

menu, the user can use it to define functions separately when they are in
user page.

F4 / F9: It is used to be constant 4 (F4) and 9 (Shift+F4) when it is in the system

menu, the user can use it to define functions separately when they are in
user page.

1.6 Installation

Please insert TP04 series to the opening hole of panel and tighten the screws. However, if a firm mounting TP04

series to the panel is needed, please use the mounting fixed support accessory which is packed together with TP04

series, then insert the fixed support in the back and tighten the screws.

If the fixed support is not installed well, Delta will not guarantee the waterproof function. The screw torque

should be 4-5(kg-cm). DO NOT exceed this specification when tightening the screws; otherwise TP04 series may be

damaged. Please leave sufficient space (more than 50mm) around the unit for heat dissipation.

Do not install and mount TP04 series in the following environment.

h A location subjected to Airborne dust, metallic particles, oil and smoke, corrosive or flammable

gases and liquids.

h A location where temperature and humidity will exceed specifications.

h A location where vibration and shock will exceed specifications.

 The flat surface should be a UL Type 4 "Indoor Use Only" enclosure or equivalent (IP65 / NEMA4).

Please refer to the figures below.

Please leave sufficient space (more than 50mm)
around the unit for heat dissipation .

Thickness : 0.5~9.0mm

1.4 Back Panel

BATTERY
SWITCH OR
RS-485/422

5 PIN terminal / Wire gauge: 12-24 AWG / Torque: 4.5 lb.-inch

1.5 Dimension

Front panel (unit: mm [inch]) Right side diagram (unit: mm [inch])

97.00
[3.82]

85.00
[3.35]

147.00 [5.79]

Back panel Mounting dimension (unit: mm [inch])

85

[3.35]

Y Function Specifications

ITEM TP04G-AS2

Screen Type STN-LCD

Display Color Monochromatic

Backlight

Resolution 128x64 dots

Display Range (W) x (H) = 72 x 40 (unit: mm); 3.00” (diagonal preferred)

Contrast Adjustment 10 levels of adjustment

Language / Font

5×8 dots 25 characters × 8 rows

Te xt

Display

Alarm LED Indicator (RED)

RS-232 LED Indicator (Yellow) It will blink when transmitting program and communicating by using RS-232.

LED Indicator (Green)

Serial Communication Port

Extension Communication Port

Extension Interface

5 PIN Removal Terminal Include DC 24V input and RS-485 communication input

8×8 dots 16 characters × 8 rows
8×12 dots 16 characters × 5 rows
8×16 dots 16 characters × 4 rows

Font Size ASCII: 5×8, 8×8, 8×12, 8×16

RS-485 / RS-422

Program Memory 256KB flash memory

RS-232 (COM1)

RS-422 (COM1)
RS-485 (COM2)

Battery Cover DC 3V battery for HMI

The back-light automatic turn off time is 1 ~ 99 minutes (0 = do not turn off)

(The back-light life is about 50 thousand hours at 25°C)

ASCII: (Code page 850) Alphanumeric (including European characters)

Taiwan: (Big 5 codes) Traditional Chinese Fonts

China: (GB2324-80 codes) Simplified Chinese Fonts

1. Power on indication (Blink for three times)

2. Communication error alarm

3. Special indication by user programming

It will blink when communicating by using RS-485 / RS-422.

Unsynchronized transmission method: RS-232

Data length: 7 or 8 bits, Stop bits: 1 or 2 bits

Parity: None/Odd/Even, Transmission speed: 9,600bps ~ 115,200bps

RS-232: 9 PIN D-SUB male

Unsynchronized transmission method: RS-485 / RS-422

Data length: 7 or 8 bits, Stop bits: 1 or 2 bits

Parity: None/Odd/Even, Transmission speed: 9,600bps ~ 115,200bps

RS-422: 9 PIN D-SUB male

RS-485: 5 PIN removal terminal

1. Update firmware version

2. The slot for program copy card

Z Electrical Specifications

Specifications TP04G-AS2

135~136.5[5.31~5.37]

Thickness Range 0.5~9mm

Vertical view (Unit: mm)

Display Monochromatic STN LCD

Effective Display Area (W) x (H) = 72 x 40 (unit: mm); 3 inches

Display Resolution 128×64

LCD Contrast Adjustment Set by Software, adjust the contrast by the press button in the function table

LCD Backlight Type LED Backlight: Automatic Turn-off Setting

Function / Numeric Keys F0 ~ F9, ESC, SHIFT, ENTER and Arrow Keys

External Input Power 24V (3.5W Max.)

5×8 dots 25 characters × 8 rows
8×8 dots 16 characters × 8 rows
8×12 dots 16 characters × 5 rows
8×16 dots 16 characters × 4 rows

Specifications TP04G-AS2

Memory Capacity 256K Byte

CPU Hitachi HD64F3064F

RAM of System 32K Byte

Communication Interface COM1: RS-232 / RS422 COM2: RS-485

Waterproof Class of Front

Panel

Operating Temperature for

Hardware

Storage Temperature for

Hardware

Vibration

Shock

0 ~ 50°C; 20 ~ 90﹪RH (non-condensing)

5Hz≦f＜9Hz = Continuous: 1.75mm / Occasional: 3.5mm

9Hz≦f≦150Hz = Continuous: 0.5g / Occasional: 1.0g

15g peak, 11ms duration, half-sine, three shocks in each direction per axis,

on 3 mutually perpendicular axes (total of 18 shocks)

IP65 / NEMA4

-20 ~ 60°C

Radiated Emission CISPR11, Class A

Electrostatic Discharge

Immunity

EN61000-4-2

Radiated Immunity EN61000-4-3

Electrical Fast Transient EN61000-4-4

Weight / Dimensions 0.24kg; 147×97×35.5mm (Width(W) × Height(H) × Deep(D))

Cooling Method Natural Air Cooling

[ Program Copy Card

TP04 series provides Program Copy Card Function to copy user program, system function and passwords that is

different from the copy program. It is used to copy the whole HMI environment settings and application programs

to another HMI rapidly. Using Program Copy Card saves time and manpower. The operation is as follows.

 Definition: Program Copy Card → PCC, TP Series → TP

Step 1 Turn the switch on the PCC to TP→PCC Turn the switch on the PCC to PCC→TP
Step 2 Insert the PCC into the extension slot of TP Insert the PCC into the extension slot of TP
Step 3 Input the power to TP Input the power to TP

Step 4

It will display “remove PCC” on the screen and
power on again.

(TP→PCC) (PCC→TP)

It will display “remove PCC” on the screen and
power on again.

 HMI Display Message

Step 1

Step 2

Step 3

If the TP model type does not correspond with the
model type of program of PCC, TP will display “TP
series and PCC is different. Press Enter to
Confirm TP seriesÆPCC. Press Esc to Exit”.
TP will display “TP→PCC series Please wait!”
during transmission.
TP will display “Please Remove the PCC and
Reboot” when transmission is completed.

(TP→PCC) (PCC→TP)

If there is no program in PCC, TP will display “The
PCC is Empty. PCC→TP series is illegal”.

TP will display “PCC→TP series Please wait!”
during transmission.
TP will display “Please Remove the PCC and
Reboot” when transmission is completed.

\ Password Function

If the user forgot the password, the password can be cleared by using the following code: 8888. This universal

code will clear the password and all TP04 series internal programs. The TP04 series will be reset to the factory

settings by using this code also. Please pay close attention when using it.

 The password can be the alphabet from A to Z or the number from 0 to 9. But it must use the function

keys F0 ~ F9 to input the password characters. Please refer to the following table.

Function Key Use Method Function Key Use Method

F0 / F5

F1 / F6

F2 / F7

Scrolls in a loop as follows
0→5→A→B→C→D→E→F→0
Scrolls in a loop as follows
1→6→G→H→I→J→K→1
Scrolls in a loop as follows
2→7→L→M→N→O→P→2

F3 / F8

F4 / F9

Scrolls in a loop as follows
3→8→Q→R→S→T→U→V→3
Scrolls in a loop as follows
4→9→W→X→Y→Z→4

] Hardware Operation

When the user wants to startup TP04 series, a 24VDC power is needed. After applying 24VDC power to TP04

series, it will enter into the startup display and then enter the user-designed program. Pressing Esc key and

holding on for 5 seconds can return to system menu. There are five selections in the system menu and are

described below.

SELECTIONS EXPLANAION

Download Program

Upload Program

Use the connection cable (DVPACAB530) to connect the TP04 serial
communication port RS-232 to a PC. Then use the TPEdit software to download an
application program to TP04.
Use the connection cable (DVPACAB530) to connect the TP04 serial
communication port RS-232 to a PC. Then use the TPEdit software to upload an

SELECTIONS EXPLANAION

application program from TP04.
Transfer a program between two TP04 units.
1: transmit programs

Copy Program

2: receive programs
When transmit programs and data between two TP04 units. Set one TP04 to
“Receive Program” mode and the other TP04 to “Transmit Program” mode. Please
use twisted pair wires to connect the two units via the RS-485 ports.
There are 9 items that used to modify TP04 system settings:

1. Communication protocol: Setting the address of TP04, the control port of PLC,
and the communication string for either RS-232 or RS-485.

2. Contrast: Adjust the contrast of LCM display screen.

3. Back-light: adjust the automatic turn off time of LCM. Setting range is 00 ~ 99
minutes. If set to 00, the LCM Back-light will not turn off.

4. Date and Time: It is used to set the TP04 built-in RTC including year, month,
day, hour, minute, second and week. Also the internal battery capacity display
is shown here.

TP04 Settings

5. Buzzer: Used to set the buzzer sound, normal mode or quiet mode.

6. Language Setting: Used to set the displayed language. English, Traditional
Chinese, Simplified Chinese or user defined language.

7. Password setting: Used to set, enable, and disable the password function. If the
password function is enabled, it will require the user to input a password before
entering any system menu. The factory password is 1234.

8. Startup display: Used to select the TP04 startup display. User can select “user
defined” to use the file that designed by TPEdit and download to TP04.

9. Comm. indicator: The user can determine if the RS-232 and RS-485 LEDs will
blink or not during communication.

There are three methods to connect to PLC:

1. Using TP04 serial communication port (COM1) RS-232: set 8-pin DIP switch to
RS-485 mode and connect the cable (DVPACAB215 or DVPACAB230) to
program communication I/O RS-232C of PLC.

PLC Connection

2. Using extension communication port (COM2): set 8-pin DIP switch to RS-485
mode and connect 5-pin removal terminal of extension communication port to
RS-485 of PLC with twisted pair.

3. Using extension communication port (COM2): set 8-pin DIP switch to RS-422
mode and connect four pins (6, 7, 8, 9) of 9 PIN D-SUB male to RS-422 of PLC
with 4-wire cable.

Execute the internal program that download from TPEdit or transmitted from other

Execution

TP04 units. When program is in execution, the user can return to system menu by
pressing Escape / Exit (Esc) key for 5 seconds.

^ Communication Connection

TP04G may connect to a PC by using connection able DVPACAB515



PC or TP02 / 04G

TO PC (RS-232)

5

9

6

1

9 PIN D-SUB

PC COM Port

9 PIN D-SUB female

Rx 2
Tx 3

TP 02 / 0 4G CO M P o rt
9 PIN D-SUB female

GND 5

 TP04G may connect to a DVP-PLC by using connection cable DVPACAB215 / DVPACAB230 /

DVPACAB2A30

1. DVPACAB215 / DVPACAB230

TO P C or TP 02 / 04G

13

14

1

5

9

6

1

2. DVPACAB2A30

TO P C or TP 02 / 0 4G

5

9

6

1

9 PIN D-SUB

25 PIN D-SUB

9 PIN D-SUB

TO TP02 / 04G

9 PIN D-SUB

3 Tx
2 Rx
5 G ND

1

6

9

5

TO PLC

MINI DIN TERMINAL

TO PLC

MINI DIN TERMINAL

PC / TP COM Port PLC COM1 Port

2

Tx
Rx 3

GND 7

4
5
6
8

20

PC / TP COM Port

Tx 3
Rx 2

GND 5

7
8
1
4
6

8 PI N M INI D IN25 PIN D-SUB female

4 R x
5 Tx
8 G ND
1,2 5V

PLC COM1 Port

8 PIN M I N I DIN9 PIN D-SUB female

4 R x
5 Tx
8 G ND
1,2 5V

1

2

4

5

3

6

8

7

1

2

4

5

3

6

8

7

 The Pin definition of 9 PIN D-SUB

1. RS-232

TP 02 / 0 4G COM Po rt

RS-232 9 PIN D-SUB male

3 Tx
2 Rx

5 GN D

2. RS-422

TP02 / 04G COM Port

RS-422 9 PIN D-SUB male

6 Rx +
7 Rx ­8 Tx +
9 Tx -

3. DVPACAB630 (RS-422)

TO T P 02 / 0 4G

5

9

6

1

9 PIN D-SUB

TP02 / 04 G COM P ort
9 PI N D-S UB fe m al e

Rx +
Rx -

Tx + 8
Tx - 9
GND 5

MITSUBISHI FX-PLC

COM1 Port RS-422

8 PIN MINI DIN

6

7 Tx +

7 4 Tx -

2 Rx+
1 Rx ­3 SG

TO PLC

MINI DIN TERMINAL

1

2

4

3

5

6

8

7

 Switch between RS-422 / RS-485 (by using 8-PIN DIP switch)

8-PIN DIP Switch RS-485 RS-422

SW1 ~ SW4 On Off

SW5 ~ SW8 Off On

_ Battery Life and Precision of Calendar Timer

Battery Life



Temperature (°C) -20 0 20 60

Life (Year) 1.972 2.466 2.712 2.835

 Precision of Calendar Timer

1. At 0°C / 32°F, less than -117 seconds error per month.

2. At 25°C / 77°F, less than 52 seconds error per month.

3. At 55°C / 131°F, less than -132 seconds error per month.

The content of this instruction sheet may be revised without prior notice. Please consult our distributors or

download the most updated version at http://www.delta.com.tw/industrialautomation