Delta Electronics E36SR User Manual

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Delphi Series E36SR, 75W Eighth Brick Family DC/DC Power Modules: 18~75V in, 5V/15A out
The Delphi Series E36SR Eighth Brick, 18~75V input, single output,
isolated DC/DC converter is the latest offering from a world leader in
power systems technology and manufacturing — Delta Electronics, Inc.
This product family operates from an extremely wide 18~75V input range
and provides up to 75 watts of power in an industry standard eighth brick
footprint and pinout. With creative design technology and optimization o
component placement, these converters possess outstanding electrical
and thermal performances, as well as extremely high reliability unde
highly stressful operating conditions. All models are fully protected from
abnormal input/output voltage, current, and temperature conditions. The
Delphi Series converters meet all safety requirements with basic
insulation.
FEATURES
High efficiency: 89% @ 5V/ 15A
Size: 58.4mm x 22.8mm x 9.2mm
(2.30”x0.90”x0.36”)
Industry standard pin out
18~75V extremely wide 4:1 input range
Input UVLO, Output OCP, OVP and OTP
2250V isolation
Basic insulation
No minimum load required
SMD and through-hole versions
ISO 9001, TL 9000, ISO 14001, QS 9000,
OHSAS 18001 certified manufacturing
facility
UL/cUL 60950-1 (US & Canada)
Recognized, and TUV (EN60950-1)
Certified
CE mark meets 73/23/EEC and 93/68/EEC
directives.
OPTIONS
Positive On/Off logic
Short pin lengths available
SMD pin
APPLICATIONS
Telecom / Datacom
Wireless Networks
Optical Network Equipment Server and Data Storage
Industrial / Testing Equipment
DATASHEET DS_E36SR05015_01042008
TECHNICAL SPECIFICATIONS
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted.)
PARAMETER NOTES and CONDITIONS E36SR05015 (Standard)
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous 18 24/48 75 Vdc
Transient (100ms) 100ms 100 Vdc Operating Temperature Refer to Figure 21 for measuring point -40 122 °C Storage Temperature -55 125 °C Input/Output Isolation Voltage 2250 Vdc
INPUT CHARACTERISTICS
Operating Input Voltage 18 24/48 75 Vdc Input Under-Voltage Lockout
Turn-On Voltage Threshold 18 18.5 19 Vdc
Turn-Off Voltage Threshold 16.5 17 17.5 Vdc
Lockout Hysteresis Voltage 1 1.5 2 Vdc
Maximum Input Current 100% Load, 18Vin 5 A No-Load Input Current No load, 48Vin 70 mA Off Converter Input Current 10 15 mA Inrush Current(I2t) 1 A2s Input Reflected-Ripple Current P-P thru 12µH inductor, 5Hz to 20MHz 20 mA Input Voltage Ripple Rejection 120 Hz 60 dB

OUTPUT CHARACTERISTICS

Output Voltage Set Point Vin=48V, Io=Io.max, Tc=25°C 4.95 5.0 5.05 Vdc Output Voltage Regulation
Over Load Io=Io,min to Io,max ±5 ±10 mV
Over Line Vin=18V to 75V ±5 ±10 mV
Over Temperature Tc=-40°C to 85°C ±25 ±50 mV
Total Output Voltage Range over sample load, line and temperature 4.9 5.1 V Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 60 mV
RMS Full Load, 1µF ceramic, 10µF tantalum 10 30 mV
Operating Output Current Range 0 15 A Output DC Current-Limit Inception Output Voltage 10% Low 110 140 %
DYNAMIC CHARACTERISTICS
Output Voltage Current Transient 48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs
Positive Step Change in Output Current 25% Io.max to 50% Io.max 150 mV
Negative Step Change in Output Current 50% Io.max to 25% Io.max 150 mV
Settling Time (within 1% Vout nominal) 200 us
Turn-On Transient
Start-Up Time, From On/Off Control 2 20 ms
Start-Up Time, From Input 10 20 ms
Maximum Output Capacitance Full load; 5% overshoot of Vout at startup 5000 µF

EFFICIENCY

100% Load 89 % 60% Load 90 %

ISOLATION CHARACTERISTI CS

Input to Output 2250 Vdc Isolation Resistance 10 M Isolation Capacitance 1500 pF

FEATURE CHARACTERISTICS

Switching Frequency 300 kHz ON/OFF Control, Negative Remote On/Off logic
Logic Low (Module On) Von/off at Ion/off=1.0mA 0 1.8 V
Logic High (Module Off) Von/off at Ion/off=0.0 µA 2.4 18 V
ON/OFF Control, Positive Remote On/Off logic
Logic Low (Module Off) Von/off at Ion/off=1.0mA 0 1.8 V
Logic High (Module On) Von/off at Ion/off=0.0 µA 2.4 18 V
ON/OFF Current (for both remote on/off logic) Ion/off at Von/off=0.0V 1 mA
Leakage Current (for both remote on/off logic) Logic High, Von/off=15V 50 uA
Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection Over full temp range; % of nominal Vout 6 V

GENERAL SPECIFICATIONS

MTBF Io=80% of Io, max; 300LFM @25 2.2 M hours Weight 25 grams Over-Temperature Shutdown Refer to Figure 21 for measuring point

Min. Typ. Max. Units
Across Pins 9 & 5, Pout max rated power
Pout max rated power
-10% 10% % 10 %
127 °C
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ELECTRICAL CHARACTERISTICS CURVES
Figure 1: Efficiency vs. load current for minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation vs. load current for minimum,
nominal, and maximum input voltage at 25°C.
Figure 3: Typical full load input characteristics at room temperature.
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ELECTRICAL CHARACTERISTICS CURVES
Figure 4: T u rn-on transient at full rated load current (CC mode) (5ms/div). Vin=48V.Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF input, 5V/div.
Figure 6: T u rn-on transient at full rated load current (CC mode) (5ms/div). Vin=48V.Top Trace: Vout, 2V/div; Bottom Trace: input voltage, 20V/div.
Figure 5: Turn-on transient at zero load current (5ms/div).
Vin=48V.Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF input, 5V/div.
Figure 7: Turn-on transient at zero load current (5ms/div).
Vin=48V.Top Trace: Vout, 2V/div; Bottom Trace: input voltage, 20V/div.
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ELECTRICAL CHARACTERISTICS CURVES
Figure 8: Output voltage response to step-change in load current (50%-25% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF, tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout (100mV/div, 200us/div), Bottom Trace: I out (5A/div).
Figure 10: Test set-up diagram showing measurement points for Input Terminal Ripple Current and Input Reflected Ripple Current.
Figure 9: Output voltage response to step-change in load
current (25%-50% of Io, max; di/dt = 0.1A/µs). Load cap: 10µF, tantalum capacitor and 1µF ceramic capacitor. Top Trace: Vout (100mV/div, 200us/div), Bottom Trace: I out (5A/div).
Figure 11: Input Terminal Ripple Current, ic, at 48Vin and 15A
output current with 12µH source impedance and 33µF electrolytic capacitor (500 mA/div, 2us/div).
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