Delta RPI E5, E5 Operation And Installation Manual

E5 Operation and Installation Manual
Hybrid Inverter
The power behind competitiveness
www.deltaww.com
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Table of Contents
1 General Information
  1.1  About this Manual
  1.2  Product Description
  1.3  Additional Information 2 Product Overview
  2.1  Unpack the Inverter
  2.2  Checking Unit and Accessories
  2.3  Product Label
  2.4  Exterior Objects
3 Installation 4 Wiring
  4.1  Preparation Before Wiring
  4.2  AC Connection
  4.2.1 Required Protective Devices and Cable Cross-sections
  4.2.2 AC Connection
  4.2.3 AC Plug Assembly
  4.2.4 AC Plug Shield Assembly
  4.3  DC Connection (from PV Array)
  4.4  Battery Connection
  4.5  CAN Connection
  4.6  Communication Module Connections
  4.7  RS-485 Connection
  4.8  Digital Input / DRM & EPO Functions
  4.9  Dry Contact Connection
  4.10  Multiple inverter combinations 5 Turning On the Hybrid Inverter
  5.1  LCD Flow Chart
  5.2  First startup
  5.3  Home Page
  5.3.1 Meter
  5.3.2 Energy Log
  5.3.3 Event Log
  5.3.4 Inverter Information
  5.3.5 General Settings
  5.3.6 Operation Mode
  5.3.6.1 Self-consumption mode
  5.3.6.2 Peak cut mode
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3
  5.3.6.3 Selling first mode
  5.3.6.4 Charge first mode
  5.3.6.5 Discharge first mode
  5.3.6.6 Without battery mode
  5.3.6.7 Special Modes
  5.3.7 Function Setting
  5.3.8 Install Settings
6 Maintenance 7 Error message and Trouble Shooting 8 De-Commissioning 9 Technical Data
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Figure 1-1 : Storage system operation illustration
Figure 2-1 : Unpack the inverter
Figure 2-2 : Packing list
Figure 2-3 : Product label
Figure 2-4 : Inverter’s exterior objects
Figure 2-5 : Input / output interface
Figure 3-1 : Mounting bracket dimension
Figure 3-2 : Recommended installation
Figure 3-3 : Screw the mounting bracket
Figure 3-4 : Attach to the bracket and fasten with screws
Figure 3-5 : Proper installation gaps
Figure 4-1 : Connection of system for floating solar array and battery
Figure 4-2 : AC connection
Figure 4-3 : Terminal for wire crimping
Figure 4-4 : Striping the wires
Figure 4-5 : AC plug illustration for E5
Figure 4-6 : AC Plug Shield Assembly
Figure 4-7 : DC plug wiring illustration
Figure 4-8 : Assemble the Battery Connector
Figure 4-9 : Overview of RJ45 Connectors
Figure 4-10 : Assembling Procedure of RJ45 Connectors
Figure 4-11 : Suitable cables for RJ45 connector
Figure 4-12 : Communication module
Figure 4-13 : Single-phase parallel combinations
Figure 4-14 : Multiple inverters RS-485 connection
Figure 4-15 : EPO & Digital input & DRMs parallel connection
Figure 5-1 : Menu page
Figure 5-2 : User Interface
Figure 5-3 : Country and language settings for first startup
Figure 5-4 : Home page
Figure 5-5 : Power meter page
Figure 5-6 : Energy log flow chart
Figure 5-7 : Event log flow chart
Figure 5-8 : Inverter information page
Figure 5-9 : General settings page
Figure 5-10 : Operation mode page
Figure 5-11 : Self-consumption mode current flows
Figure 5-12 : Self-consumption mode behavior
Figure
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5
Figure 5-13 : Peak cut mode current flows
Figure 5-14 : Peak cut mode behavior
Figure 5-15 : Selling first mode current flows
Figure 5-16 : Selling first mode behavior
Figure 5-17 : Charge first mode current flows
Figure 5-18 : Charge first mode behavior
Figure 5-19 : Charge first mode behavior (for AU & NZ)
Figure 5-20 : Discharge first mode current flows
Figure 5-21 : Discharge first mode behavior
Figure 5-22 : Without battery mode current flows
Figure 5-23 : Without battery mode behavior
Figure 5-24 : Standalone mode current flows
Figure 5-25 : Standalone mode behavior
Figure 5-26 : Forced charge mode current flows
Figure 5-27 : Forced charge mode behavior
Figure 5-28 : Function Settings page
Figure 5-29 : Install Settings page
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6
Table
Table 2-1 : Packing list
Table 4-1 : AC input cable requirement
Table 4-2 : Maximum rating of input power
Table 4-3 : Cable size
Table 4-4 : Battery cable size
Table 4-5 : RJ45 socket pin assignment of CAN
Table 4-6 : Pin definition and data format of RS-485
Table 4-7 : Definition of digital input & EPO functions
Table 4-8 : Definition of DRMs for Australia and New Zealand
Table 5-1 : LED indicator
Table 5-2 : Dry contact trigger condition
Table 7-1 : Error Message
Table 7-2 : Fault Message
Table 9-1 : Specifications for E5
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7
Safety Instructions
This manual uses the following instructions for conveying important safety related information.
DANGER!
- The inverter is not allowed to remove the covers during installation and maintenance when inverter energized. Death and serious injury will occur if this hazardous situation is not avoided.
WARNINGBURN HAZARD!
- The unit may reach very high temperatures and the device surface can become quite hot. Sufficient cooling time is necessary for optimal yield.
- Avoid contact with the unit to minimize the risk of being burnt.
- Machine and equipment damage may occur if this hazardous situation is not avoided.
CAUTION !
WARNING !
- Death and serious injury may occur if this hazardous situation is not avoided.
- Repair work on the device should ONLY be carried out by the manufacturer. No user serviceable parts inside.
- Installation and maintenance work shall be performed by qualified electrician and shall comply with local Regulations.
8
This manual is to provide the explanation and procedures for installing, operating, maintaining, and troubleshooting of E5 hybrid inverter.
This device is a hybrid inverter with following features:
• Integrated energy management system
• Integrated charger controller and inverter
• Transformerless
• Single phase hybrid system
- Solar / Battery to Grid
- Solar / Battery / Grid to Load
- Solar / Grid to Battery
The operation of hybrid inverter is shown as Figure 1-1. Inverter convert the DC input power supplied from the PV Array and Battery into single phase AC output power to Grid and Load.
Figure 1-1 : Storage system operation illustration
For more detailed or other related product information, please visit http://www.deltaww.com
1 General Information
1.1 About this Manual
1.2 Product Description
1.3 Additional Information
PV Array
Electrical Grid
Hybrid Inverter
DC Distribution
box
AC Distribution
box
Surge arrestor
Fuse
DC switch
Surge arrestor
AC breaker
L , N , PE
Install if necessary
AC Distribution
box
Home Load
Battery
General Information
9
Figure 2-1 : Unpack the inverter
The unpacking procedure of E5 inverter is shown as Figure 2-1.
Unforeseeable events causing damage or movement may occur during shipment. Please check following items upon receiving your inverter.
• Check the damage on the packaging.
• Check if all the accessories are in the package. The standard accessories are shown in Figure 2-2 and Table 2-1.
• Check the model number and the serial number on the packaging is identical with the model number and serial number on the unit itself. If there is any visible damage to the inverter / accessories or packaging, please contact your inverter supplier.
2 Product Overview
2.1 Unpack the Inverter
2.2 Checking Unit and Accessories
10
Product Overview
Figure 2-2 : Packing list
E5 Hybrid inverter
Object Qty Description
1 Hybrid Inverter 1 pc
1 pc
E5 hybrid inverter
2 User Manual
The Instruction to provide the information of safety, Installation, specification, etc.
3
4
5
Table 2-1 : Packing list
⑥
6
7
8
9
10 #6-32 Screw 2 pcs To fix the AC plug shield.
1 set
1 set
AC Plug Shield
BT Connector
Exterior cover for AC Plug
1 pcAC Plug Connector for AC connection
Connector for Battery connection
DC Connector 2 sets Connector for PV array connection
RJ45 Connector 1 pc Connector for Battery communication
Mounting Bracket 1 pc To mount the hybrid inverter on the wall.
M4 Screw 2 pcs To fix the hybrid inverter on the wall.
11
Product Overview
Please refer to Figure 2-3 for the location of product label. You can identify the model number and the specifications by the information on the product label. In Australia and New Zealand, users can also identify the supported Demand Response Modes (DRMs) of E5 here.
Figure 2-3 : Product label
2.3 Product Label
12
Product Overview
LCD / LED Display
and Buttons
Label
Grounding Hole
Input /
Output
Interfaces
The Inverter’s exterior objects are shown in Figure 2-4. The detailed input / output interfaces illustration is shown in Figure 2-5.
Figure 2-4 : Inverter’s exterior objects
2.4 Exterior Objects
Figure 2-5 : Input / output interface
Manual bypass switch
Standalone Button
AC Connector
4 port + PE
RS-485 * 2 EPO Dry Contact Digital Input/ DRMs
PV Connector
(2 string)
AC / DC Switch
Grounding Hole
BT Connector
CAN (RJ45)
13
Product Overview
This unit is designed to be wall-mounted. Please ensure the installation is perpendicular to the floor and the AC plug at the bottom. Do not install the device on a slanting wall.
To mount the inverter on the wall, please follow the procedure below:
1. Screw the mounting bracket on the wall with 8 M6 Phillips head screws. Please refer to Figure 3-3.
2. Attach the inverter to the mounting bracket.
3. Use Hex Wrench fixing the inverter with 2 M4 Hexagon Socket screws. Please refer to Figure 3-4.
3 Installation
- The unit should not be installed in a direct sunlight.
- Servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and the required precautions.
CAUTION !
WARNING !
- Do not install the unit near or on flammable surfaces.
- Please mount the unit tightly on a solid / smooth surface.
14
Installation
Figure 3-1 : Mounting bracket dimension
Figure 3-2 : Recommended installation
90
Not
Recommended
Not
Recommended
Keep >30 cm from floor and
water if installed this way
424 110
110
110
35
440
327
30
60222
20
5
302
458
15
Installation
Figure 3-4 : Attach to the bracket and fasten with screws
Figure 3-3 : Screw the mounting bracket
M4 Screw M4 Screw
16
Installation
> 20 cm
> 20 cm
Figure 3-5 : Proper installation gaps
- The bracket supplied with the unit is specially designed and should be the only mounting device used for the unit.
- It is recommended to install the inverter in a suitable location which offers non-obscured and safe access, in turn ensuring easy access for service and maintenance.
- Please install hybrid inverter at an eye level to allow easy observation for operation and parameter setting.
- Ambient temperature -25° C~60° C. (power de-rating above 40° C)
CAUTION !
17
Installation
• Please use PVC insulated outdoor power cables and connected to the inverter through a specific certified connector.
• Please use ungrounded PV power system due to E5 does not have galvanic isolation between the DC-input, Battery and AC-output.
• E5 has array insulation resistance measuring function. Please ensure the insulation resistance of array is over 550k ohm.
• There are two earth bonding methods for E5. You can ground the inverter by enclosure grounding hole that shown in Figure 2-4
or by PE terminal of AC plug. Please use at least one grounding method to avoid electric shock.
• Inverter can support DC inputs in parallel connection (1 MPP tracker) or
separate connection (2 MPP trackers).
• The overview of wiring please refers to Figure 4-1.
4 Wiring
4.1 Preparation Before Wiring
WARNINGSHOCK HAZARD!
- Whenever a PV array is exposed to sunlight, a shock hazard may exist due to output wires or exposed terminals. To reduce the risk of shock during installation, cover the array with an opaque (dark) material and ensure that the AC/DC disconnect switch in the inverter is set to OFF before commencing any wiring.
18
Wiring
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