DELTA RD POL 2 Datasheet

Delphi Series IPM24S0A0, Non-Isolated,
FEATURES
High efficiency: 85% @ 12Vin, 2.5V/3A
81.5% @ 24Vin, 2.5V/3A
Small size and low profile:
17.8x15.0x7.8mm (0.70”x0.59”x0.31”)
Output voltage adjustment: 1.2V~2.5V
Monotonic startup into normal and
pre-biased loads
Input UVLO, output OCP
Remote ON/OFF
Output short circuit protection
Fixed frequency operation
Copper pad to provide excellent thermal
performance
ISO 9001, TL 9000, ISO 14001, QS9000,
OHSAS18001 certified manufacturing
facility
UL/cUL 60950 (US & Canada) Recognized,
and TUV (EN60950) Certified
CE mark meets 73/23/EEC and 93/68/EEC
directives
Integrated Point-of-Load Power Modules:
8V~36V input, 1.2~2.5V and 3A Output
The Delphi Series IPM24S0A0 non-isolated, fully integrated
Point-of-Load (POL) power modules, are the latest offerings from a world leader in power systems technology and manufacturing
output current or 7.5W of output power in an industry standard,
compact, IC-like, molded package. It is highly integrated and does
not require external components to provide the point-of-load
function. A copper pad on the back of the module; in close contact
with the internal heat dissipation components; provides excellent
thermal performance. The assembly process of the modules is fully
automated with no manual assembly involved. These converters
possess outstanding electrical and thermal performance, as well as
extremely high reliability under highly stressful operating conditions.
IPM24S0A0 operates from an 8V~36V source and provides a
programmable output voltage from 1.2V to 2.5V. The IPM product
family is available in both a SMD or SIP package. IPM24S family is
also available for output 3.3~6.5V, please refer to IPM04S0B0
datasheet for details.
OPTIONS
SMD or SIP package
APPLICATIONS
Telecom/DataCom
Wireless Networks
Optical Network Equipment
Server and Data Storage
Industrial/Test Equipment
DATASHEET IPM24S0A0S/R03FA_03202007
A
/
A
TECHNICAL SPECIFICATIONS
TA = 25°C, airflow rate = 300 LFM, V
PARAMETER NOTES and CONDITIONS IPM24S0A0x03FA
Min. Typ. Max. Units
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous) 0 40 Vdc Operating Temperature Please refer to Fig.33 for measuring point -40 +125 °C Storage Temperature -55 +125 °C
INPUT CHARACTERISTICS
Operating Input Voltage 8 36 V Input Under-Voltage Lockout
Turn-On Voltage Threshold 7.3 V
Turn-Off Voltage Threshold 7.4 V Maximum Input Current Vin=Vin,min to Vin,max, Io=Io,max 1.5 A No-Load Input Current 50 mA Off Converter Input Current 3 10 Input Reflected-Ripple Current P-P 0.5µH inductor, 5Hz to 20MHz 60 150 mAp-p Input Voltage Ripple Rejection 120 Hz TBD dB
OUTPUT CHARACTERISTICS
Output Voltage Set Point Output Voltage Adjustable Range 1.2 2.5 V Output Voltage Regulation
Over Line Vin=Vin,min to Vin,max 0.3 % Vo,set Over Load Io=Io,min to Io,max 0.3 % Vo,set
Over Temperature Ta=Ta,min to Ta,max 0.01 0.025 Total Output Voltage Range Over sample load, line and temperature -3.0 +3.0 % Vo,set Output Voltage Ripple and Noise 5Hz to 20MHz bandwidth
Peak-to-Peak Full Load, 1µF ceramic, 10µF tantalum 30 100 mVp-p
RMS Full Load, 1µF ceramic, 10µF tantalum 15 Output Current Range Vo2.5Vdc 0 3 A Output Voltage Over-shoot at Start-up Output DC Current-Limit Inception 200 % Io
DYNAMIC CHARACTERISTICS
Dynamic Load Response 220µF Poscap & 1µF Ceramic load cap, 0.5A/µs
Positive Step Change in Output Current 50% Io, max to 100% Io, max 75 200 mVpk Negative Step Change in Output Current 100% Io, max to 50% Io, max 75 200 mVpk Setting Time to 10% of Peak Devitation 200 300 µs
Turn-On Transient Io=Io.max
Start-Up Time, From On/Off Control 17 50 ms Start-Up Time, From Input 17 50 Output Voltage Rise Time Time for Vo to rise from 10% to 90% of Vo,set, 5 9 15 ms
Maximum Output Startup Capacitive Load
EFFICIENCY
Vo=1.2V Vo=1.5V Vo=1.8V Vo=2.5V Vo=1.2V Vo=1.5V Vo=1.8V Vo=2.5V
FEATURE CHARACTERISTICS
Switching Frequency 150 kHz ON/OFF Control, (Logic High-Module ON)
Logic High Module On 2.4 Vin,max V
Logic Low Module Off -0.2 0.8 V
ON/OFF Current Ion/off at Von/off=0 0.25 1 mA
Leakage Current Logic High, Von/off=5V 50 µA
GENERAL SPECIFICATIONS
Calculated MTBF Weight 6 grams
= 24 Vdc, nominal Vout unless otherwise noted.
in
Vin=24V, Io=Io,max, Ta=25
Vin=12V to 24V, Io=0A to 1.5
Full load; ESR ≧25m Full load; ESR ≧18m
Vin=12V, Io=Io,max, Ta=25 Vin=12V, Io=Io,max, Ta=25 Vin=12V, Io=Io,max, Ta=25 Vin=12V, Io=Io,max, Ta=25 Vin=24V, Io=Io,max, Ta=25 Vin=24V, Io=Io,max, Ta=25 Vin=24V, Io=Io,max, Ta=25 Vin=24V, Io=Io,max, Ta=25
Io=80% Io,max, Ta=25
, Ta=25
m
1.182 1.2 1.218
30
0 1 % Vo,set
220 µF 1220 µF
75.0 78.0 %
78.0 80.5 %
80.0 82.0 %
83.3 85.0 %
70.0 72.5 %
73.5 75.5 %
76.0 78.0 %
80.0 81.5 %
18.93 M hours
Vdc
%Vo,set
mV
ms
DS_IPM24S0A0_03202007
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ELECTRICAL CHARACTERISTICS CURVES
85
75
65
55
Efficiency (%)
45
0.0 0.5 1.0 1.5 2.0 2.5 3.0
8V 12V 24V 36V
Output Current (A)
Figure 1: Converter efficiency vs. output current
(1.2V output voltage)
95
85
75
65
55
Efficiency (%)
45
0.0 0.5 1.0 1.5 2.0 2.5 3.0
8V 12V 24V 36V
Output Current (A)
Figure 3: Converter efficiency vs. output current
(1.8V output voltage)
85
75
65
55
Efficiency (%)
45
0.0 0.5 1.0 1.5 2.0 2.5 3.0
8V 12V 24V 36V
Output Current (A)
Figure 2: Converter efficiency vs. output current
(1.5V output voltage)
95
85
75
65
55
Efficiency (%)
45
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Output Current (A)
Figure 4: Converter efficiency vs. output current
(2.5V output voltage)
8V 12V 24V 36V
Figure 5: Output ripple & noise at 12Vin, 1.2V/3A out
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Figure 6: Output ripple & noise at 12Vin, 1.5V/3A out
3
ELECTRICAL CHARACTERISTICS CURVES
Figure 7: Output ripple & noise at 12Vin, 1.8V/3A out
Figure 9: Output ripple & noise at 24Vin, 1.2V/3A out
Figure 8: Output ripple & noise at 12Vin, 2.5V/3A out
Figure 10: Output ripple & noise at 24Vin, 1.5V/3A out
Figure 11: Output ripple & noise at 24Vin, 1.8V/3A out
DS_IPM24S0A0_03202007
Figure 12: Output ripple & noise at 24Vin, 2.5V/3A out
4
ELECTRICAL CHARACTERISTICS CURVES
Figure 13: Power on waveform at 12vin, 2.5V/3A out with application of Vin
Figure 15: Power off waveform at 12vin, 2.5V/3A out with application of Vin
Figure 14: Power on waveform at 24vin, 2.5V/3A out with application of Vin
Figure 16: Power off waveform 24vin, 2.5V/3A out with application of Vin
Figure 17: Remote turn on delay time at 24vin, 2.5V/3A out
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Figure 18: Remote turn off delay time at 24vin, 2.5V/3A out
5
ELECTRICAL CHARACTERISTICS CURVES
Figure 19: Turn on delay at 12vin, 2.5V/3A out with
application of Vin
Figure 21: T ypical transient response to step load change at
0.5A/µS from 100% to 50% of Io, max at 24Vin,
1.5V out (measurement with a 1uF ceramic and a 220µF Poscap
Figure 20: Turn on delay at 24vin, 2.5V/3A out with
application of Vin
Figure 22: Typical transient response to step load change at
0.5A/µS from 50% to 100% of Io, max at 24Vin,
1.5V out (measurement with a 1uF ceramic and a 220µF Poscap)
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TEST CONFIGURATIONS
TO OSCILLOSCOPE
BATTERY
L
2
Electrolytic
100uF
3.3uF
Ceramic
VI(+)
V
I
(-)
Note: Input reflected-ripple current is measured with a
simulated source inductance. Current is measured at the input of the module.
Figure 23: Input reflected-ripple current test setup
COPPER STRIP
Vo
DESIGN CONSIDERATIONS
Input Source Impedance
To maintain low-noise and ripple at the input voltage, it is critical to use low ESR capacitors at the input to the module. Figure 26 shows the input ripple voltage (mVp-p) for various output models using 2x100uF low ESR electrolytic capacitors (Rubycon P/N:50YXG100, 100uF/50V or equivalent) and 1x3.3.0 uF very low ESR ceramic capacitors (TDK P/N:C4532JB1H335M,
3.3uF/50V or equivalent). .
The input capacitance should be able to handle an AC ripple current of at least:
Vout
IoutIrms
Vin
Vout
= 1
⎜ ⎝
Vin
⎞ ⎟
Arms
Resistive
Load
GND
220uF
PosCap
1uF
ceramic
SCOPE
Note: Use a 220µF PosCap and 1µF capacitor. Scope
measurement should be made using a BNC connector.
Figure 24: Peak-peak output noise and startup transient
measurement test setup
VIVo
I
I
SUPPLY
GND
CONTACT RESISTANCE
Figure 25: Output voltage and efficiency measurement test
setup
Note: All measurements are taken at the module
terminals. When the module is not soldered (via socket), place Kelvin connections at module terminals to avoid measurement errors due to contact resistance.
DS_IPM24S0
η
A0_03202007
×
=
×
CONTACT AND
DISTRIBUTION LOSSES
IoVo IiVi
Io
LOAD
%100)( ×
Figure 26: Input ripple voltage for various output models,
Io = 3A (Cin =2x100uF electrolytic capacitors 1x3.3uF ceramic capacitors at the input)
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the module. An input capacitance must be placed close to the modules input pins to filter ripple current and ensure module stability in the presence of inductive traces that supply the input voltage to the module.
7
DESIGN CONSIDERATIONS
Remote On/Off
The IPM series power modules have an On/Off control pin for output voltage remote On/Off operation. The On/Off pin is an open collector/drain logic input signal that is referenced to ground. When On/Off control pin is not used, leave the pin unconnected.
The remote on/off pin is internally connected to +5Vdc through an internal pull-up resistor. Figure 27 shows the circuit configuration for applying the remote on/off pin. The module will execute a soft start ON when the transistor Q1 is in the off state.
The typical rise for this remote on/off pin at the output voltage of 2.5V and 5.0V are shown in Figure 17 and 18.
Vin
On/Off
Q1
Figure 27: Remote on/off implementation
Vo
IPM
RL
GND
FEATURES DESCRIPTIONS
Over-Current Protection
To provide protection in an output over load fault condition, the unit is equipped with internal over-current protection. When the over-current protection is triggered, the unit enters hiccup mode. The units operate normally once the fault condition is removed.
Output Voltage Programming
The output voltage shall be externally adjustable by use of a Trim pin. The module output shall be adjusted by either a voltage source referenced to ground or an external resistor be connected between trim pin and Vo or ground. To trim-down using an external resistor, connect a resistor between the Trim and Vo pin of the module. To trim-up using an external resistor, connect a resistor between the Trim and ground pin of the module. The value of resistor is defined as is defined below. The module outputs shall not be adversely affected (regulation and operation) when the Trim pin is left open.
Trim up
Rtrim =
(Vout-0.7)*7.5
Vadj-Vout
Trim Down
Rtrim =
(Vadj-0.7)*5.36
Vout-Vadj
Rtrim is the external resistor in K Vout is the desired output voltage
IPM can also be programmed by applying a voltage between the TRIM and GND pins (Figure 31). The following equation can be used to determine the value of
Vtrim needed for a desired output voltage Vo:
Ω)
(K
Ω)
- (K
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FEATURES DESCRIPTIONS (CON.)
Figure 29: Trim up Circuit configuration for programming
output voltage using an external resistor
Vout
Rtrim
Trim
GND
Figure 30: Trim down Circuit configuration for programming
output voltage using an external resistor
Load
The amount of power delivered by the module is the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module must not exceed the maximum rated power (
Vo.set x Io.max P max).
Voltage Margining
Output voltage margining can be implemented in the IPM modules by connecting a resistor, R pin to the ground pin for margining-up the output voltage and by connecting a resistor, R to the output pin for margining-down. Figure 32 shows the circuit configuration for output voltage margining. If unused, leave the trim pin unconnected.
Vin
Vo
IPM
Trim
On/Off
Rtrim
GND
margin-up, from the Trim
margin-down, from the Trim pin
Rmargin-down
Q1
Rmargin-up
Q2
Figure 31: Circuit configuration for programming output voltage using external voltage source
Table 1 provides Rtrim values required for some common output voltages. By using a 0.5% tolerance resistor, set point tolerance of ±2% can be achieved as specified in the electrical specification.
Rtrim is the external resistor in KΩ; Vout is the desired output voltage
Rtrim setting (Ω)
Output
Measurement
R.trim_Up R.trim_Down 0A
Vo 1.2 NC NC
Vadj 1.5 12.4K NC
Vadj 1.8 6.19K NC
Vadj 2.5 2.87K NC
1.193
1.494
1.793
2.490
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Figure 32: Circuit configuration for output voltage margining
9
A
Y
THERMAL CONSIDERATIONS
Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Convection cooling is usually the dominant mode of heat transfer.
Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel.
Thermal Testing Setup
Delta’s DC/DC power modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted.
The following figure shows the wind tunnel characterization setup. The power module is mounted on a test PWB and is vertically positioned within the wind tunnel. The height of this fan duct is constantly kept at 25.4mm (1’’).
Thermal Derating
Heat can be removed by increasing airflow over the module. To enhance system reliability, the power module should always be operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of the unit may be affected.
FACING PWB
PWB
MODULE
AIR VELOCIT AND AMBIENT
TEMPERATURE
MEASURED BELOW
THE MODULE
IR FLOW
50.8 (2.0”)
Figure 32: Wind tunnel test setup figure dimensions are in
DS_IPM24S0A0_03202007
millimeters and (inches)
12.7 (0.5”)
25.4 (1.0”)
10
THERMAL CURVES
Figure 33: Temperature measurement location
* The allowed maximum hot spot temperature is defined at 125
Output Current(A)
IPM24S (Standard) Output Current vs. Ambient Temperature and Air Velocity
@ Vin=24V, Vout = 1.5V (Either Orientation)
3
2
1
0
60 65 70 75 80 85
Figure 36: Output current vs. ambient temperature and air velocity
.
@Vin=24V, Vout=1.5V(Either Orientation)
Natural
Convection
Ambient Temperature (℃)
Output Current(A)
60 65 70 75 80 85
IPM24S (Standard) Output Current vs. Ambient Temperature and Air Velocity
@ Vin=24V, Vout = 2.5V (Either Orientation)
Natural
Convection
Ambient Temperature (℃)
Figure 34: Output current vs. ambient temperature and air velocity
@Vin=24V, Vout=2.5V(Either Orientation)
Output Current(A)
3
2
IPM24S (Standard) Output Current vs. Ambient Temperature and Air Velocity
@ Vin=24V, Vout = 1.8V (Either Orientation)
Natural
Convection
Output Current(A)
3
2
1
0
60 65 70 75 80 85
IPM24S (Standard) Output Current vs. Ambient Temperature and Air Velocity
@ Vin=24V, Vout = 1.2V (Either Orientation)
Natural
Convection
Ambient Temperature (℃)
Figure 37: Output current vs. ambient temperature and air velocity
@Vin=24V, Vout=1.2V(Either Orientation)
1
0
60 65 70 75 80 85
Ambient Temperature (℃)
Figure 35: Output current vs. ambient temperature and air velocity
@Vin=24V, Vout=1.8V(Either Orientation)
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11
A
PICK AND PLACE LOCATION SURFACE- MOUNT TAPE & REEL
ll dimensions are in millimeters (inches) All dimensions are in millimeters (inches)
LEAD FREE PROCESS RECOMMEND TEMP. PROFILE
Temp.
Temp.
Peak Temp. 240 ~ 245 0C
Peak Temp. 240 ~ 245 0C
20 ~ 40sec.
20 ~ 40sec.
0
0
217
C
217
2000C
2000C
150
150
250C
250C
C
0
0
C
C
Ramp up
Ramp up
0
0
C/sec
max. 3.0
C/sec
max. 3.0
Preheat time
Preheat time
60 ~ 180 sec.
60 ~ 180 sec.
Time 60 ~ 150 sec.
Time 60 ~ 150 sec.
0
0
Above 217
Above 217
C
C
Ramp down
Ramp down
0
0
max. 6.0
max. 6.0
Time
Time
C/sec
C/sec
Note: All temperature refers to topside of the package, measured on the package body surface.
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MECHANICAL DRAWING
SMD PACKAGE SIP PACKAGE
ote: The copper pad is recommended to connect to the ground.
N
te: All dimension are in millimeters (inches) standard dimension tolerance is± 0.10(0.004”)
No
76
1234 5
RECOMMEND PWB PAD LAYOUT
RECOMMEND PWB HOLE LAYOUT
12345
12345
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PART NUMBERING SYSTEM
IPM 24 S 0A0 S 03 F A
Product
Family
Integrated POL
Module
Input Voltage
8V~36V S - Single 0A0 - programmable
Number of
Outputs
Output Voltage Package
output 1.2~2.5V
R - SIP
S - SMD
Output
Current
03 - 3A
Option Code
F- RoHS 6/6
(Lead Free)
A - Standard
Function
MODEL LIST
Model Name Input Voltage Output Voltage Output Current Efficiency (Full load@12Vin)
IPM24S0A0S/R03FA 8V ~ 36V 1.2V ~ 2.5V 3A 85% IPM24S0B0S/R03FA 11V ~ 36V 3.3V ~ 6.5V 3A 91%
Model Name Input Voltage Output Voltage Output Current Efficiency (Full load@20Vin)
IPM24S0C0S/R03FA 20V ~ 36V 8.0V~15.0V 3A 95%
CONTACT: www.delta.com.tw/dcdc
USA:
Telephone: East Coast: (888) 335 8201 West Coast: (888) 335 8208 Fax: (978) 656 3964 Email:
DCDC@delta-corp.com

WARRANTY

Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice
Europe:
Telephone: +41 31 998 53 11 Fax: +41 31 998 53 53 Email:
DCDC@delta-es.com
.
Asia & the rest of world:
Telephone: +886 3 4526107 x6220 Fax: +886 3 4513485 Email:
DCDC@delta.com.twT
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