Delta JT360 User guide

INSTRUCTION MANUAL
6" Deluxe Jointer
(Model JT360)
PART NO. 906123 - 06-11-02
Copyright © 2002 Delta Machinery
ESPAÑOL: PÁGINA 25
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
1-800-223-7278 (In Canada call 1-800-463-3582).
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GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. NOTE: Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating
power tools may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.
24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
25.
WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
3
ADDITIONAL SAFETY RULES FOR
JOINTERS
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others
.
1. DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check to see that they are in place, secured, and working correctly.
5. KEEP CUTTERHEAD SHARP and free of all rust and pitch.
6. TIGHTEN THE INFEED/OUTFEED TABLES before starting the machine.
7. PROPERLY SECURE THE CUTTERS before starting the machine.
8. NEVER TURN THE MACHINE “ON” before clearing the table of all objects (tools, scraps of wood, etc.).
9. NEVER TURN THE MACHINE “ON” with the work-
piece contacting the cutterhead.
10. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a hand to move into the cutterhead.
11. KEEP ARMS, HANDS, AND FINGERS away from
the cutterhead.
12. CHECK TO BE CERTAIN THAT THE EXPOSED CUTTERHEAD IS GUARDED, especially before jointing near the edge.
13. NEVER PERFORM JOINTING OR PLANING OPERATIONS with the cutterhead guard removed.
14. NEVER JOINT OR PLANE A WORKPIECE deeper than 1/8" (3.2mm) to avoid overlaoding the machine and to minimize the possibility of kickback.
15. NEVER JOINT OR PLANE A WORKPIECE that is less than 10" (76.2mm), narrower than 3/4", or less than 1" thick.
16. USE HOLD-DOWN/PUSH BLOCKS for jointing workpieces narrower than 3" (76.2mm), or planing a workpiece thinner than 3" (76.2mm).
17. HOLD THE WORKPIECE FIRMLY against the table and fence.
18. NEVER PERFORM “FREE-HAND” OPERATIONS.
Use the fence to position and guide the workpiece.
19. DO NOT FEED A WORKPIECE into the outfeed end
of the machine.
20. AVOID KICKBACK. A kickback occurs when the
workpiece is thrown back by the cutterhead toward the infeed table. Never pass your hands directly over the cutterhead, minimizing the possibility of injury when kickback occurs. Some causes of kickback are:
A. dull and improperly adjusted knives. B. knots, nails, or imperfections in the workpiece. C. cutting too deeply in one pass. D. not using adequate hold-downs/push blocks
when working with short, thin, or narrow workpieces.
21. MAINTAIN THE PROPER RELATIONSHIP OF INFEED AND OUTFEED TABLE SURFACES and cutterhead knife path.
22. PROPERLY SUPPORT LONG OR WIDE work- pieces.
23. NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.
24. TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.
25. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.
26. ADDITIONAL INFORMATION regarding the safe and proper operation of this tool is available from the Power Tool Institute, 1300 Summer Avenue, Cleveland, OH 44115-2851. Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the motor.
WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
OPERATING INSTRUCTIONS
FOREWORD
Delta ShopMaster Model JT360 is a Deluxe 6" Jointer with designed cutting capacity of 6" (152mm) width, 1/2" (13mm) depth and rabbeting 1/2" (13mm). Unit includes; heavy-duty 3/4 hp, 120/240 volt induction motor, stand, dust chute, center-mounted fence, three-knife cutterhead, cutterhead guard, and push blocks.
5
Fig. D
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG 12-16 120 25-50 12 AWG 12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240
up to
50 18 AWG 0-6 240 50-100 16 AWG 0-6 240 100-200 16 AWG 0-6 240 200-300 14 AWG
6-10 240
up to
50 18 AWG 6-10 240 50-100 16 AWG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG
10-12 240
up to
50 16 AWG 10-12 240 50-100 16 AWG 10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG
12-16 240
up to
50 14 AWG 12-16 240 50-100 12 AWG 12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
3. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:
240 VOLT, SINGLE PHASE OPERATION
The motor supplied with your tool is a dual voltage 120/240 volt motor. The jointer motor is shipped ready-to­run for 120 volt operation; however, it may be converted for 240 volt operation. The conversion of your jointer for 240 volt operation must be done by qualified electrical personnel. Should you desire to have your jointer converted for 240 volts, take your jointer to your local Authorized Delta Service Center. Call 1-800-223-7278 for the location of the nearest Authorized Service Center. The Service Center will be able to convert your jointer for 240 volts by (a) re-wiring the motor for 240 volts; (b) installing a 240 volt attachment plug to the power supply cord; and (c) replacing the single pole on/off switch shipped with your jointer with a double pole switch.
The jointer with a 240 volt plug should only be connected to an outlet having the same configuration as the plug illustrated in Fig. C. No adapter is available or should be used with the 240 volt plug.
AS A PRECAUTION IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVEA QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
Fig. 21
CURRENT CARRYING PRONGS
GROUND PRONG
240 VOLT
GROUNDED OUTLET BOX
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
UNPACKING AND CLEANING
WARNING: JOINTER WEIGHT IS APPROXIMATELY 175 LBS. CARE MUST BE TAKEN WHEN LIFTING JOINTER
ONTO STAND. A MINIMUM OF TWO PEOPLE WILL BE REQUIRED TO LIFT THE MACHINE.Your new jointer is shipped
complete in one carton. Carefully unpack the jointer and all loose items. Fig. 4, Fig. 4A and Fig. 4B, illustrate the jointer and all loose items supplied with your machine. Remove the protective coating from the table surface and all unpainted parts. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning cover the table surface with a good quality paste wax. Buff out the wax thoroughly to prevent it from rubbing into the workpieces.
Fig. 4
Fig. 4A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
23
24
25
20
21
26
27
28
29
30
31
32
33 34
35
36
37
38
39
40
41
42
43 44
45
6
Fig. 4B
7
JOINTER PARTS
Fig. 4
1. Motor and Switch
2. Key for Motor Shaft and Pulley
3. Motor Pulley
4. V-Belt
5. Two Top End Braces for Stand (11-3/4")
6. Two Top Side Braces for Stand (15-3/4")
7. Two Lower Side Braces for Stand (20-1/2")
8. Two Lower End Braces for Stand (16-1/2")
9. Four Legs for Stand
10. Four Feet for Stand Legs
11. Cutterhead Guard
12. Fence Locking Handle
13. Fence Tilting Handle
14. Dust Chute
15. Dust Chute Cover
16. 6mm Allen Wrench
17. 4mm Allen Wrench
18. 3mm Allen Wrench
19. 2.5mm Allen Wrench
20. 12x14mm Open End Wrench
21. 8x10mm Open End Wrench
22. Rear Cutterhead Guard
23. Fence
24. Motor Pulley and Belt Guard
25. Jointer
Fig. 4A
26. Dust Collector Adapter
27. Push Blocks
28. Infeed Table Adjustment Rod, Handle, and Nut
Fig. 4B
29. Three Special Studs (for assembling Jointer to Stand)
30. 5/16-18x1¼" carriage bolts (4) (for assembling motor to dust chute)
31. M8x1.25x12mm socket head cap screw (for attaching rear cutterhead guard)
32. 5/16-18x3/4" carriage bolts (36) (for assembling stand and dust chute to stand)
33. M6x1x10mm cheese head screws (4) (for assembling motor pulley and belt guard to jointer)
34. M4x.7x10mm pan head screws (2) (for assembling switch to stand)
35. Wing screws (2) (for assembling cover to dust chute)
36. M8.4 flat washer (for attaching rear cutterhead guard)
37. 5/16 flat washers (36) (for assembling stand and dust chute to stand)
38. 5/16 flat washers (4) (for assembling motor to dust chute)
39. M10.2 lockwashers for special studs (3) (for assembling jointer to stand)
40. M8.4 flat washer (for fence locking handle)
41. M6.1 lockwashers (4) (for assembling motor pulley and belt guard to jointer)
42. M4.1 flat washers (2) (for assembling switch to stand)
43. 5/16-18 hex nuts (4) (for assembling motor to dust chute)
44. 5/16-18 hex nuts (36) (for assembling stand and dust chute to stand)
45. M4x.7 hex nuts (2) (for assembling switch to stand)
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ASSEMBLY INSTRUCTIONS
WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE TOOL TO THE POWER SOURCE UNTIL THE TOOL IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.
Fig. 5
Fig. 6
Fig. 7
Fig. 8
STAND
1. Assemble stand as shown in Fig. 5 using parts shown in Fig. 4. The braces, legs and feet are labeled the same in both illustrations. Insert the 5/16-18x3/4" carriage head bolts through legs and braces then place the 5/16" flat washers on the bolts and secure with the 5/16-18 hex nuts. Only tighten nuts finger-tight at this time. IMPORTANT: The top lips of two upper end braces (A) Fig. 6, must fit on top of the top lips of two upper side braces (B).
2. Assemble four rubber feet (10) Fig. 5, to the bottom of each leg (9) as shown.
DUST CHUTE TO STAND
1. The front of the stand is indicated by switch opening (B) Fig. 6, making the outfeed end of the stand (C) and the infeed end (A).
2. Assemble dust chute (E) Fig. 6, to outfeed end of stand (C) as shown. Align the four holes (D) Fig. 6, in the dust chute with the four holes in the stand. Insert a 5/16­18x3/4" carriage bolt through the hole in the dust chute and stand. Place a 5/16" flat washer onto the screw and thread a 5/16-18 hex nut onto the screw. Repeat this process for the three remaining holes in the dust chute and stand. Only tighten hex nuts fingertight at this
time.
MOTOR AND SWITCH TO STAND
1. Assemble motor (B) Fig. 7, to the bottom of the dust chute. Align the four holes (F) Fig. 7, in the dust chute, with the four holes in the motor mounting plate. Insert a 5/16-18x1¼"carriage bolt through hole in dust chute and hole in motor mounting plate. Place a 5/16" flat washer on screw and secure with a 5/16-18 hex nut. Repeat this process for the three remaining holes. Do not complete-
ly tighten hex nuts at this time as the motor must be adjusted for proper alignment and belt tension later.
2. Insert switch (C) Fig. 7 from the inside of the stand. Align the holes in the switch with the holes in the stand (A) Fig. 8. Place a M4.1 flat washer onto a M4x.7x10mm pan head screw. Insert screw through hole (A) in stand and switch. Thread a M4x.7 hex nut onto screw. Repeat this process for the remaining hole in stand and switch.
C
D
B
F
F
A
B
D
E
D
C
D
10
9
7
8
8
6
5
7
6
5
A
9
Fig. 9
JOINTER TO STAND
1. WARNING: JOINTER WEIGHT IS APPROXI­MATELY 175 LBS. CARE MUST BE TAKEN WHEN LIFTING JOINTER ONTO STAND. A MINIMUM OF TWO PEOPLE WILL BE REQUIRED TO LIFT THE MACHINE.
2. The infeed end of the jointer is fastened to the stand through the two holes (A) Fig. 9, and the outfeed end of the jointer is fastened to the stand through hole (B) on the end brace.
NOTE: Dust chute (C) Fig. 9, is on outfeed end of jointer. Line up the three threaded holes on the bottom of the jointer with the three holes (A) and (B) in the stand end braces.
3. Using the supplied wrench, fasten the jointer to the top of stand using the three M10.2 lockwashers and special studs. Two of the special studs are shown at (D) Fig. 10, for the infeed end of the machine, and one special stud is shown at (D) Fig. 11, for the outfeed end of machine.
4. Once the jointer is completely secured to stand, push downward on the top of jointer until the stand adjusts to the floor surface. Then using the supplied wrench, tighten all stand hardware.
Fig. 13
Fig. 12
Fig. 10
Fig. 11
INFEED TABLE ADJUSTMENT HANDLE
1. Turn locknut (C) Fig. 12, clockwise on infeed table adjustment handle (B) as far as it will go.
2. Thread handle (B) Fig. 12, into block (D) which is located below infeed table (E).
3. Turn and tighten locknut (C) Fig. 13, against block (D).
B
C
A
E
D
C
B
C
D
D
D
10
Fig. 14
Fig. 15
DUST CHUTE COVER
1. Assemble dust chute cover (A) Fig. 14, to dust chute (B) using two wing screws (C). IMPORTANT: Top of dust chute cover (A) must be inside top end brace (D) of stand.
WARNING: During operation, the dust chute cover
(A) must always be assembled as shown and should only be removed for cleaning.
DUST COLLECTOR ADAPTER
If the machine is to be connected to a dust collection system, a dust collector adapter with a 4" O.D. opening is supplied with the jointer. To assemble the adapter:
1. Remove two wing screws (C) Fig. 14, from dust chute cover (A).
2. Assemble adapter (E) Fig. 15, over dust chute (A). Align two holes in dust chute (A) with holes in adapter (E) and fasten with two wing screws (C) which were removed in STEP 1.
MOTOR PULLEY
Assemble motor pulley (A) Fig. 16, to motor shaft with the hub of the pulley in the outer position as shown. Make sure key (B) is inserted in the keyway of the motor pulley and shaft.
BELT, ALIGNING PULLEYS, AND ADJUSTING BELT TENSION
1. Loosen two screws, one of which is shown at (A) Fig. 17, and remove cutterhead pulley guard (B)
2. Make certain the motor pulley (D) Fig. 18, is aligned with the cutterhead pulley (C). If necessary, the motor pulley (D) can be moved in or out on the motor shaft to provide proper alignment. Then tighten two set screws (C) Fig. 16.
3. Place the belt in groove of cutterhead pulley (C) Fig. 18, and motor pulley (D).
4. Correct belt tension is obtained when there is ap­proximately 1" deflection at the centerspan of the belt using light finger pressure.
Fig. 18
Fig. 17
Fig. 16
B
C
D
5. If an adjustment is required for belt tension, the motor can be raised or lowered to obtain the correct belt tension. Then tighten motor mounting hardware after tension is applied, making sure alignment of the pulleys is not disturbed.
6. Replace cutterhead pulley guard (B) Fig. 18, which was removed in STEP 1.
C
E
C
A
B
A
A
B
C
B
C
C
A
D
11
Fig. 22
Fig. 21
MOTOR PULLEY AND BELT GUARD
Assemble the motor pulley and belt guard (A) Fig. 19, to the jointer base using the four M6x1x10mm cheese head screws, two of which are shown at (B), and four M6.1 lockwashers.
WARNING: MAKE CERTAIN MOTOR PULLEY IS
NOT CONTACTING GUARD.
If motor pulley is contacting the guard, adjust the motor pulley, see the section “BELT, ALIGNING PULLEYS,
AND ADJUSTING BELT TENSION.”
Fig. 20
FENCE
1. Insert hexagon rod (A) Fig. 20, of fence assembly into bracket (B) on jointer as shown.
NOTE: If fence does not slide in and out easily, loosen two screws (X) Fig. 20, and adjust bracket (B). Then tighten two screws (X).
Fig. 19
2. Assemble rear cutterhead guard (C) Fig. 21, to end of hexagon rod using the M8x1.25x12mm long screw (D) and M8.4 flat washer (E).
3. Thread fence locking handle assembly (F) Fig. 22, and flat washer (G) into hole (Z) Fig. 21. Lock handle (F) Fig. 22, is spring-loaded and can be repositioned by pulling out the handle and repositioning it onto the serrated nut located under the handle.
4. Thread fence tilting handle (H) Fig. 22, to threaded hole in back of fence as shown.
A
B
A
B
X
H
F G
Z
C
E
D
12
Fig. 23
Fig. 24
1. Remove set screw (A) Fig. 23, from post (B) of cutterhead guard (C).
2. Assemble cutterhead guard (C) Fig. 23, to the jointer by inserting post (B) down through the hole in the infeed table. NOTE: A spring is supplied in knob assembly (D) that returns the guard (C) over the cutterhead after a cut has been made. Turn knob (D) to tension spring before inserting post (B). Make certain the spring engages in the slot of the post. To adjust spring tension, remove the cutterhead guard (C) Fig. 23, and rotate knob (D) to the desired amount of tension. NOTE: THE CUTTERHEAD
GUARD MUST BE TENSIONED SO THAT IT WILL RETURN TO COVER THE CUTTERHEAD ONCE THE MATERIAL HAS PASSED.
3. Replace set screw (A) Fig. 24, which was removed in
STEP 1.
4. Fig. 24, illustrates the cutterhead guard (C) assem­bled to the infeed table.
CUTTERHEAD GUARD
B
A
D
A
B
C
C
13
OPERATING CONTROLS AND ADJUSTMENTS
Fig. 36
Fig. 35
Fig. 34
Fig. 33
STARTING AND STOPPING
The on/off switch (A) Fig. 33, is located on the top side brace of the stand. To turn the machine “ON,” move the switch (A) up to the “ON” position. To turn the machine “OFF,” move the switch (A) down to the “OFF” position.
LOCKING SWITCH IN THE “OFF” POSITION
IMPORTANT: When the tool is not in use, the switch should be locked in the “OFF” position to prevent unauthorized use. Grasp the switch toggle (B) and pull
it out as shown in Fig. 34. With the switch toggle (B) removed, the switch will not operate. However, should the switch toggle be removed while the machine is running, it can be turned “OFF” once, but cannot be restarted without inserting the switch toggle (B).
INFEED TABLE ADJUSTMENTS
1. To raise or lower the infeed table, loosen table lockhandle (A) Fig. 35, move the table raising and lowering handle (B) up or down until the table is at the desired position and tighten table lockhandle (A).
2. NOTE: When raising or lowering the infeed table a plunger located on other end of the index stop (C) Fig. 36, automatically stops the table at 1/8 inch depth of cut. To move the table past this point it is necessary to pull out index stop (C) and move the table up or down. IMPORTANT: Always make sure table lockhandle (A) is tightened before operation. The table lockhandle (A) is spring-loaded and can be repositioned by pulling out the handle and repositioning it on the serrated nut located under the handle.
3. The depth of cut of the infeed table (position of table in relationship with the cutting circle) can be read with the pointer (D) Fig. 36, and scale (E). Maximum table depth adjustment with this 6" jointer is 1/2 inch.
A
B
B
A
D
E
A
C
14
Fig. 37
INFEED TABLE POSITIVE STOPS
Positive stops are provided to limit the height and depth of the infeed table. To adjust the stops, loosen two locknuts (F) and (G) Fig. 37, and turn the two adjusting screws (J) and (K) as required. Then retighten the locknuts (F) and (G). A good suggestion is to set the upper positive stop (J) for your finish or final cut. This means that you will be able to rapidly set the infeed table for a finish or final cut without checking the scale and pointer. Also the lower positive stop (K) can be set for the maximum 1/2" depth of cut or if you desire to limit the depth of cut, adjust the stop screw (K) accordingly.
OUTFEED TABLE ADJUSTMENTS
For most jointing operations the outfeed table must be level with the knives at their highest point of revolution. This means that the knives must be parallel to the outfeed table and project equally from the cutterhead. To move the outfeed table up or down, loosen lockscrew (A) Fig. 38, and turn hand knob (B). When the outfeed table is level with the knives at their highest point of revolution, tighten lockscrew (A).
Fig. 38
Fig. 39
Fig. 40
STEEL STRAIGHT EDGE
OUT-FEED TABLE
IN-FEED
TABLE
CUTTER
3. Place a straight edge on the outfeed table, extending over the cutterhead as shown in Fig. 40.
4. CAREFULLY rotate the cutterhead by turning the belt by hand. The knives should just touch the straight edge.
KNIFE AND OUTFEED TABLE ADJUSTMENTS
In order to do accurate work, the knives must be exactly level with the outfeed table. To check and adjust, proceed as follows:
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Loosen locklever (A) Fig. 39, and lower the infeed table by pushing handle (B) down. Remove cutterhead guard (C).
A
B
B
A
C
F
K
G
J
15
Fig. 41
5. If the knife is high or low at either end, slightly
turn the four screws (D) Fig. 41, in the knife locking bar clockwise to loosen using the wrench (E) supplied. Then adjust the height of the knife by turning the knife raising screws (F) Fig. 42, counterclockwise to lower and clockwise to raise the knife.
NOTE: If the knife is to be lowered it will be necessary to wear protective gloves and carefully push down on the knife after screws (F) have been turned.
6. Repeat these procedures for adjusting the remaining two knives.
Fig. 43
KNIVES SET TOO LOW
WORK
OUT-FEED
TABLE
IN-FEED TABLE
CUTTER
9. As a final check, run a piece of work slowly over the knives for 6 to 8 inches. The wood should rest firmly on both tables as shown in Fig. 45, with no open spaces under the finished cut.
8. If the knives are set too high, the work will be gouged at the end of the cut, as shown in Fig. 44.
7. If the knives are set too low, the result will be as shown in Fig. 43, and the finished surface will be curved.
Fig. 42
E
D
D
F
F
Fig. 44
KNIVES SET TOO HIGH
IN-FEED TABLE
WORK
OUT-FEED
TABLE
CUTTER
Fig. 45
WORK
IN-FEED TABLE
CUTTER
OUT-FEED
TABLE
KNIVES AT CORRECT HEIGHT
16
Fig. 46
Fig. 47
Fig. 48
Fig. 49
ADJUSTING TABLE GIBS
“Gibs” are provided to take up all play between the mating dovetail ways of the base and the infeed and outfeed tables. The “gib” for the infeed table is shown at (A) Fig. 46, and the “gib” for the outfeed table is shown at (B) Fig. 47. Proper “gib” adjustment is necessary for the correct functioning of the jointer. The “gibs” were adjusted at the factory and should require no further adjustment. If it becomes necessary to adjust the “gibs”, proceed as follows:
1. To adjust the infeed or outfeed table “gibs,” loosen three locknuts (F) Fig. 46, for the infeed table or two locknuts (G) Fig. 47, for the outfeed table. For the infeed table, make sure the table locking lever is loose. For the outfeed table, make sure the table locking screw (E) Fig. 47, is loose.
2. Tighten or loosen three gib adjustment screws (C) Fig. 46, as necessary for the infeed table or two gib adjustment screws (D) Fig. 47, as necessary for the outfeed table; starting with the lower screw first and as you proceed to the top screw, gently raise the outboard edge of the table that is being adjusted. This will offset any tendency for the table casting to “droop or sag” and permit the gib to be adjusted to a secure fit. After the gibs have been adjusted, tighten locknuts (F) Fig. 46, (G) Fig. 47, table locking screw (E) Fig. 47, and infeed table locking lever.
IMPORTANT: Do not leave the adjusting screws too loose. It should take a little bit of effort to move the tables up or down. Jointers are finishing machines and you can’t expect proper accuracy or finish if the tables are not set properly.
FENCE OPERATION
The fence can be moved across the table and can tilt 45 degrees right or left at any position on the table as follows:
1. To move the fence across the table, loosen lock handle (A) Fig. 48, slide fence to the desired position on the table and tighten lockhandle (A). As the fence is moved across the table, the rear cutterhead guard (B) covers and guards the cutterhead in back of the fence. NOTE: Lock handle (A) is spring-loaded and can be repositioned by pulling up on the handle and repositioning it on the serrated nut located underneath the hub of the handle.
2. To tilt the fence to the right or left loosen lock handle (C) Fig. 49, and pull out and turn plunger (D) to release the positive stop. A tilting lever (E) is provided on the back of the fence to assist in tilting the fence. NOTE: Lock handle (C) is spring-loaded and can be repositioned by pulling out the handle and repositioning it on the serrated nut located underneath the hub of the handle.
3. Tilt the fence to the desired angle, in or out, and tighten lock handle (C) Fig. 49. IMPORTANT: When cutting bevels and the angle is small there is little difference whether the fence is tilted in or out; however, at angles approaching 45 degrees it may become difficult to hold the work securely against the fence when the fence is tilted out. In these cases we suggest that the fence be tilted toward the table, as shown in Fig. 49. The fence will form a V-shape with the tables and the work is easily pressed into the pocket while passing across the knives.
C
F
C
A
D
G
B
D
G
E
F
E
D
C
A
B
17
Fig. 50
Fig. 51
Fig. 52
Fig. 53
Fig. 54
ADJUSTING FENCE POSITIVE STOPS
The fence on this jointer is equipped with positive stops that allow you to rapidly tilt the fence to the 90 and 45 degree angle to the table in the inward or outward position. To check and adjust the positive stops, proceed as follows:
1. Position the fence at 90 degrees to the table. Make certain the end of plunger (A) Fig. 50, is engaged in notch (B) in index collar as shown, and tighten lockhandle (C).
2. Place a square (D) Fig. 51, on the table and against the fence and check if fence is 90 degrees to table.
3. If an adjustment is necessary, loosen set screw (E) Fig. 50, in the index collar and loosen fence locking handle (C).
4. Using the 90 degree edge of the square, tilt the fence until you are certain the fence is 90 degrees to the table and tighten lockhandle (C) Fig. 50, and set screw (E).
5. Loosen lockhandle (C) Fig. 52, pull out and turn plunger (A) and tilt fence out as far as it will go. Then tighten lock handle (C).
6. Using square (D) Fig. 52, check to see if the fence is at a 45 degree outward angle from the table, as shown.
7. If an adjustment is necessary, loosen lockhandle (C) Fig. 52. Loosen locknut (F) and turn adjusting screw (G) until fence is tilted 45 degrees outward. Then tighten locknut (F).
8. Loosen lockhandle (C) Fig. 53, and tilt fence inward as far as possible, as shown, and tighten lockhandle (C).
9. Using a square (D) Fig. 53, check to see if the fence is at a 45 degree inward angle to the table, as shown.
10. If an adjustment is necessary loosen locknut (J) Fig. 54, and turn adjusting screw (H) until fence is tilted 45 degrees in. Then tighten lock nut (J).
E
B
A
C
D
C
A
G
F
D
C
D
H
J
18
B
Fig. 55 Fig. 56
Fig. 58
Fig. 57
3. Using 8x10 mm open end wrench (A) Fig. 57, slightly loosen the four locking screws (B) in each knife slot by turning the screws (B) clockwise. This relieves stress in the cutterhead.
4. Loosen screws (B) Fig. 57, further and remove knife and knife locking bar.
5. Fig. 58, illustrates the knife (C) and knife locking bar (D) removed from the cutterhead. Remove the remaining two knives and locking bars, in the same manner.
6. Using the 2.5mm allen wrench (E) Fig. 58, lower the two knife adjustment blocks by turning screws (F) counterclockwise in all three slots of the cutterhead.
7. Before replacing knives make certain the knife locking bars are thoroughly clean and free of gum and pitch.
8. Place the knife locking bars (D) Fig. 58, and knives (C) into each slot in the cutterhead.
REPLACING AND RESETTING KNIVES
If the knives are removed from the cutterhead for replacement or sharpening, care must be used in removing, replac­ing and resetting them. Proceed as follows:
1. DISCONNECT MACHINE FROM POWER SOURCE.
2. Move the fence to the rear and remove the cutterhead guard (C) Fig. 39.
WARNING: BE EXTREMELY CAREFUL THAT YOUR HANDS DO NOT COME IN CONTACT WITH THE
KNIVES.
ADJUSTING FENCE GUARDS
Two guards, one of which is shown at (A) Fig. 55, are provided on each side of the fence bracket to close up the opening between the fence bracket (B) and the fence (C) limiting access to the cutterhead. When the fence is tilted, the guard (A) Fig. 56, can be pushed to the rear as shown. After the fence is returned to the 90 degree position, push the guard (A) Fig. 56, forward to close up the opening. Fig. 55, illustrates the guard (A) properly adjusted.
B
C
A
A
A
B
E
F
F
D
C
WARNING: CARE MUST BE TAKEN WHEN INSERTING THE KNIVES AS THE CUTTING EDGES ARE VERY SHARP. Push the knife down as far as
possible and turn each screw (B) Fig. 57, counterclockwise just enough to hold the knife in position. Replace the remaining two knives in the same manner. NOTE: KNIVES MUST BE INSTALLED
CORRECTLY AS SHOWN IN FIG. 59.
B
19
Fig. 59 Fig. 60
Fig. 61
9. The knives are adjusted correctly when the cutting edge of the knife extends out .060" from the cutterhead diameter.
10. Carefully rotate the cutterhead (G) Fig. 60, until the round portion of the cutterhead is on top as shown.
11. Place a .060" feeler gage (H) Fig. 60, on the cutterhead and using a straight edge (J) on the rear table adjust the height of the rear table until it is .060" above the cuttinghead diameter.
12. Lock the rear table in position and remove the feeler gage.
13. Lower the infeed table and place a straight edge (J) Fig. 61, on the outfeed table extending over the cutterhead as shown.
14. Rotate the cutterhead by hand until the knife is at its highest point at each end of the cutterhead
. To raise the knife, use wrench (E) Fig. 61, and turn raising screw clockwise until the knife just touches the straight edge (J) on each end and center of the cutterhead when the knife is at its highest point. When you are certain the knife is adjusted properly, tighten the four locking screws (B) by turning them counterclockwise.
15. Adjust the remaining two knives in the same manner.
WARNING: MAKE CERTAIN THAT ALL KNIVES ARE SECURELY FASTENED IN CUTTERHEAD BEFORE TURNING ON POWER.
16. Replace cutterhead guard.
Fig. 62
MAINTENANCE AND REPAIRS
After considerable use, the knives will become dull and it will not be possible to do accurate work. Unless badly damaged by running into metal or other hard material, the knives may be sharpened as follows:
WHETTING KNIVES
DISCONNECT MACHINE FROM POWER SOURCE.
Use a fine carborundum stone, cover it partly with paper as indicated in Fig. 62 to avoid marking the table. Lay the stone on the infeed table, lower the table and turn the cutterhead forward until the stone lies flat on the bevel of the knife as shown. Hold the cutterhead from turning, and whet the beveled edge of the knife, stroking lengthwise by sliding the stone back and forth across the table. Do the same amount of whetting on each of the three knives.
J
G
E
B
B
J
Mating surfaces of cutterhead to blade and blade to bar to be tight and parallel
Face of screw and face of cutterhead to be parallel
DO
DON’T
WARNING: Insure cutter blades are installed properly
OILSTONE PARTLY COVERED WITH PAPER
IN-FEED TABLE
OUT-FEED
TABLE
CUTTER
WHETTING KNIVES
H
20
Fig. 63
REMOVING DUST CHUTE COVER
The dust chute cover (A) Fig. 63, can be removed, for cleaning purposes, by removing the two wing screws (B).
WARNING: MAKE CERTAIN THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING THE DUST CHUTE COVER. THE DUST CHUTE COVER (A) MUST ALWAYS BE ASSEMBLED TO THE DUST CHUTE DURING OPERATION.
DEFINITIONS OF
JOINTING AND PLANING OPERATIONS
1. JOINTING OPERATIONS – Jointing cuts or edge jointing are made to square an edge of a workpiece. The workpiece is positioned on the jointer with the narrow edge of the workpiece on the infeed table and the major flat surface of the workpiece against the fence, as shown in Fig. 63A. The workpiece is moved from the infeed table, across the cutterhead to the outfeed table.
2. PLANING OPERATIONS – Planing or surfacing are identical to the jointing operation except for the position of the workpiece. For planing, the major flat surface of the workpiece is placed on the infeed table of the jointer with the narrow edge of the workpiece against the fence, as shown in Fig. 63B. The workpiece is moved from the infeed table, across the cutterhead to the outfeed table. Use push blocks when performing planing operations whenever possible.
Fig. 63A
Fig. 63B
B
21
MINIMUM JOINTING DIMENSIONS
Fig. 66
3/4" MINIMUM
10" MINIMUM
Fig. 65
DO NOT PERFORM JOINTING OPERATIONS ON MATERIAL SHORTER THAN 10 INCHES, NARROWER THAN 3/4 INCH, OR LESS THAN 1/2 INCH THICK (REFER TO FIG. 66).
WORK
OUT-FEED
TABLE
IN-FEED TABLE
CUTTER
Fig. 64
JOINTING AN EDGE
This is the most common operation for the jointer. Set the guide fence square with the table. Depth of cut should be the minimum required to obtain a straight edge. Hold the best face of the piece firmly against the fence throughout the feed as shown in Fig. 65. Maximum depth of cut should not be more than 1/8" in one pass.
OPERATIONS
The following directions will give the beginner a start on jointer operations. Use scrap pieces of lumber to check settings and to get the feel of the operations before attempting regular work.
NOTE: THE KNIVES ON THE JOINTER WILL NOT WEAR EVENLY BY FEEDING THE WOOD THROUGH THE SAME SPOT ON THE TABLE EVERY TIME. FEED THE WOOD THROUGH THE JOINTER AT DIFFERENT SPOTS ON THE TABLE WHEN POSSIBLE, TO HELP ELIMINATE UNEVEN WEAR OF THE KNIVES.
WARNING: ALWAYS USE CUTTERHEAD GUARD AND KEEP HANDS AWAY FROM CUTTERHEAD. ALWAYS USE PUSH BLOCKS WHENEVER POSSIBLE. NEVER MAKE JOINTING AND PLANING CUTS DEEPER THAN 1/8" IN ONE PASS.
PLACEMENT OF HANDS DURING FEEDING
At the start of the cut, the left hand holds the work firmly against the infeed table and fence, while the right hand pushes the work toward the knives. After the cut is underway, the new surface rests firmly on the outfeed table as shown in Fig. 64. The left hand should then be moved to the work on the outfeed table, at the same time maintaining flat contact with the fence. The right hand presses the work forward, and before the right hand reaches the cutterhead, it should be moved to the work on the outfeed table.
CAUTION: NEVER PASS HANDS DIRECTLY OVER THE CUTTERHEAD.
1/2"
MINIMUM
22
PLANING OR SURFACING
Planing or surfacing is identical to the jointing operation except for the position of the workpiece. For planing, the major flat surface of the workpiece is placed on the infeed table of the jointer with the narrow edge of the workpiece against the fence, a shown in Fig. 67. The workpiece is moved from the infeed table, across the cutterhead to the outfeed table establishing a flat surface on the workpiece Always use push blocks when performing planing opera­tions and never pass your hands directly over the cutterhead. Maximum depth of cut should not be more than 1/8" in one pass.
Fig. 67
Fig. 68
BEVELING
To cut a bevel, lock the fence at the required angle and run the work across the knives while keeping the work firmly against the fence and tables. Several passes may be necessary to arrive at the desired result. When the angle is small, there is little difference whether the fence is tilted to the right or left. However, at greater angles approaching 45 degrees, it is increasingly difficult to hold the work properly when the fence is tilted to the right. The advantage of the double-tilting fence is appreciated under such conditions.
When tilted to the left, the fence forms a V-shape with the tables, and the work is easily pressed into the pocket while passing it across the knives as shown in Fig. 68. If the bevel is laid out on the piece in such direction that this involves cutting against the grain, it will be better to tilt the fence to the right.
TAPER CUTS
One of the most useful jointer operations is cutting an edge to a taper. This method can be used on a wide variety of work. Tapered legs of furniture are a common example.
Instead of laying the piece on the infeed table, lower the forward end of the work onto the outfeed table. Do this very carefully, as the piece will span the knives, and they will take a “bite” from the work with a tendency to kick back unless the piece is firmly held. Now push the work forward as in ordinary jointing. The effect is to plane off all the stock in front of the knives, to increasing depth, leaving a tapered surface.
The ridge left by the knives when starting the taper may be removed by taking a very light cut according to the regular method for jointing, with the infeed table raised to its usual position.
Practice is required in this operation, and the beginner is advised to make trial cuts on waste material. Taper cuts over part of the length and a number of other special operations can easily be done by the experienced craftsman.
CUTTING A RABBET
When making a rabbet cut, as shown in Fig. 69, the cutterhead guard must be removed. AFTER THE
RABBET CUT IS COMPLETED, BE CERTAIN GUARD IS REPLACED.
1. Adjust the fence so that the distance between the end of the knives and the fence is equal to the width of the rabbet.
2. Lower the infeed table an amount equal to the depth of the rabbet. If the rabbet is quite deep, it may be necessary to cut it in two or more passes. In that event, the table is lowered an amount equal to about half the depth of the rabbet for the first pass, then lowered again to proper depth to complete the cut. Maximum depth of cut when rabbeting with this jointer is 1/2 inch.
Fig. 69
23
PLANING WARPED PIECES
If the wood to be planed is dished or warped, take light cuts until the surface is flat. Avoid forcing such material down against the table; excessive pressure will spring it while passing the knives, and it will spring back and remain curved after the cut is completed.
Fig. 70
DIRECTION OF GRAIN
Avoid feeding work into the jointer against the grain as shown in Fig. 72. The result will be chipped and splintered edges. Feed with the grain as shown in Fig. 73, to obtain a smooth surface.
PLANING SHORT OR THIN WORK
When planing short or thin pieces, always use push blocks to minimize all danger to the hands. Fig. 70, illustrates using the Delta Push Blocks properly.
DO NOT PERFORM PLANING OPERATIONS ON MATERIAL SHORTER THAN 10 INCHES, NARROWER THAN 3/4 INCH, WIDER THAN 6 INCHES, OR LESS THAN 1/2 INCH THICK (REFER TO FIG. 71).
1/2"
MINIMUM
3/4" MINIMUM
6" MAXIMUM
10" MINIMUM
MINIMUM AND MAXIMUM PLANING DIMENSIONS
Fig. 71
WRONG FEED - AGAINST THE GRAIN
Fig. 72
IN-FEED TABLE
OUT-FEED
TABLE
CUTTER
CORRECT FEED - WITH THE GRAIN
Fig. 73
IN-FEED TABLE
OUT-FEED
TABLE
CUTTER
24
Two Year Limited Warranty
Delta will repair or replace, at its expense and at its option, any Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. Delta may require that electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.
Printed in U.S.A.
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-Cable Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier.
WARNING: Since accessories other than those offered by Delta have not been tested
with this product, use of such accessories could be hazardous. For
safest operation, only
Delta recommended accessories should be used with this product.
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