Delta JT360 User guide

INSTRUCTION MANUAL
6" Deluxe Jointer
(Model JT360)
PART NO. 906123 - 06-11-02
Copyright © 2002 Delta Machinery
ESPAÑOL: PÁGINA 25
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
1-800-223-7278 (In Canada call 1-800-463-3582).
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GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. NOTE: Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating
power tools may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.
24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
25.
WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
3
ADDITIONAL SAFETY RULES FOR
JOINTERS
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others
.
1. DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check to see that they are in place, secured, and working correctly.
5. KEEP CUTTERHEAD SHARP and free of all rust and pitch.
6. TIGHTEN THE INFEED/OUTFEED TABLES before starting the machine.
7. PROPERLY SECURE THE CUTTERS before starting the machine.
8. NEVER TURN THE MACHINE “ON” before clearing the table of all objects (tools, scraps of wood, etc.).
9. NEVER TURN THE MACHINE “ON” with the work-
piece contacting the cutterhead.
10. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a hand to move into the cutterhead.
11. KEEP ARMS, HANDS, AND FINGERS away from
the cutterhead.
12. CHECK TO BE CERTAIN THAT THE EXPOSED CUTTERHEAD IS GUARDED, especially before jointing near the edge.
13. NEVER PERFORM JOINTING OR PLANING OPERATIONS with the cutterhead guard removed.
14. NEVER JOINT OR PLANE A WORKPIECE deeper than 1/8" (3.2mm) to avoid overlaoding the machine and to minimize the possibility of kickback.
15. NEVER JOINT OR PLANE A WORKPIECE that is less than 10" (76.2mm), narrower than 3/4", or less than 1" thick.
16. USE HOLD-DOWN/PUSH BLOCKS for jointing workpieces narrower than 3" (76.2mm), or planing a workpiece thinner than 3" (76.2mm).
17. HOLD THE WORKPIECE FIRMLY against the table and fence.
18. NEVER PERFORM “FREE-HAND” OPERATIONS.
Use the fence to position and guide the workpiece.
19. DO NOT FEED A WORKPIECE into the outfeed end
of the machine.
20. AVOID KICKBACK. A kickback occurs when the
workpiece is thrown back by the cutterhead toward the infeed table. Never pass your hands directly over the cutterhead, minimizing the possibility of injury when kickback occurs. Some causes of kickback are:
A. dull and improperly adjusted knives. B. knots, nails, or imperfections in the workpiece. C. cutting too deeply in one pass. D. not using adequate hold-downs/push blocks
when working with short, thin, or narrow workpieces.
21. MAINTAIN THE PROPER RELATIONSHIP OF INFEED AND OUTFEED TABLE SURFACES and cutterhead knife path.
22. PROPERLY SUPPORT LONG OR WIDE work- pieces.
23. NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.
24. TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.
25. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.
26. ADDITIONAL INFORMATION regarding the safe and proper operation of this tool is available from the Power Tool Institute, 1300 Summer Avenue, Cleveland, OH 44115-2851. Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
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POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the motor.
WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
OPERATING INSTRUCTIONS
FOREWORD
Delta ShopMaster Model JT360 is a Deluxe 6" Jointer with designed cutting capacity of 6" (152mm) width, 1/2" (13mm) depth and rabbeting 1/2" (13mm). Unit includes; heavy-duty 3/4 hp, 120/240 volt induction motor, stand, dust chute, center-mounted fence, three-knife cutterhead, cutterhead guard, and push blocks.
5
Fig. D
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG 12-16 120 25-50 12 AWG 12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240
up to
50 18 AWG 0-6 240 50-100 16 AWG 0-6 240 100-200 16 AWG 0-6 240 200-300 14 AWG
6-10 240
up to
50 18 AWG 6-10 240 50-100 16 AWG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG
10-12 240
up to
50 16 AWG 10-12 240 50-100 16 AWG 10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG
12-16 240
up to
50 14 AWG 12-16 240 50-100 12 AWG 12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
3. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:
240 VOLT, SINGLE PHASE OPERATION
The motor supplied with your tool is a dual voltage 120/240 volt motor. The jointer motor is shipped ready-to­run for 120 volt operation; however, it may be converted for 240 volt operation. The conversion of your jointer for 240 volt operation must be done by qualified electrical personnel. Should you desire to have your jointer converted for 240 volts, take your jointer to your local Authorized Delta Service Center. Call 1-800-223-7278 for the location of the nearest Authorized Service Center. The Service Center will be able to convert your jointer for 240 volts by (a) re-wiring the motor for 240 volts; (b) installing a 240 volt attachment plug to the power supply cord; and (c) replacing the single pole on/off switch shipped with your jointer with a double pole switch.
The jointer with a 240 volt plug should only be connected to an outlet having the same configuration as the plug illustrated in Fig. C. No adapter is available or should be used with the 240 volt plug.
AS A PRECAUTION IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVEA QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
Fig. 21
CURRENT CARRYING PRONGS
GROUND PRONG
240 VOLT
GROUNDED OUTLET BOX
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
UNPACKING AND CLEANING
WARNING: JOINTER WEIGHT IS APPROXIMATELY 175 LBS. CARE MUST BE TAKEN WHEN LIFTING JOINTER
ONTO STAND. A MINIMUM OF TWO PEOPLE WILL BE REQUIRED TO LIFT THE MACHINE.Your new jointer is shipped
complete in one carton. Carefully unpack the jointer and all loose items. Fig. 4, Fig. 4A and Fig. 4B, illustrate the jointer and all loose items supplied with your machine. Remove the protective coating from the table surface and all unpainted parts. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning cover the table surface with a good quality paste wax. Buff out the wax thoroughly to prevent it from rubbing into the workpieces.
Fig. 4
Fig. 4A
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2
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9
10
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13
14
15
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25
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32
33 34
35
36
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45
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Fig. 4B
7
JOINTER PARTS
Fig. 4
1. Motor and Switch
2. Key for Motor Shaft and Pulley
3. Motor Pulley
4. V-Belt
5. Two Top End Braces for Stand (11-3/4")
6. Two Top Side Braces for Stand (15-3/4")
7. Two Lower Side Braces for Stand (20-1/2")
8. Two Lower End Braces for Stand (16-1/2")
9. Four Legs for Stand
10. Four Feet for Stand Legs
11. Cutterhead Guard
12. Fence Locking Handle
13. Fence Tilting Handle
14. Dust Chute
15. Dust Chute Cover
16. 6mm Allen Wrench
17. 4mm Allen Wrench
18. 3mm Allen Wrench
19. 2.5mm Allen Wrench
20. 12x14mm Open End Wrench
21. 8x10mm Open End Wrench
22. Rear Cutterhead Guard
23. Fence
24. Motor Pulley and Belt Guard
25. Jointer
Fig. 4A
26. Dust Collector Adapter
27. Push Blocks
28. Infeed Table Adjustment Rod, Handle, and Nut
Fig. 4B
29. Three Special Studs (for assembling Jointer to Stand)
30. 5/16-18x1¼" carriage bolts (4) (for assembling motor to dust chute)
31. M8x1.25x12mm socket head cap screw (for attaching rear cutterhead guard)
32. 5/16-18x3/4" carriage bolts (36) (for assembling stand and dust chute to stand)
33. M6x1x10mm cheese head screws (4) (for assembling motor pulley and belt guard to jointer)
34. M4x.7x10mm pan head screws (2) (for assembling switch to stand)
35. Wing screws (2) (for assembling cover to dust chute)
36. M8.4 flat washer (for attaching rear cutterhead guard)
37. 5/16 flat washers (36) (for assembling stand and dust chute to stand)
38. 5/16 flat washers (4) (for assembling motor to dust chute)
39. M10.2 lockwashers for special studs (3) (for assembling jointer to stand)
40. M8.4 flat washer (for fence locking handle)
41. M6.1 lockwashers (4) (for assembling motor pulley and belt guard to jointer)
42. M4.1 flat washers (2) (for assembling switch to stand)
43. 5/16-18 hex nuts (4) (for assembling motor to dust chute)
44. 5/16-18 hex nuts (36) (for assembling stand and dust chute to stand)
45. M4x.7 hex nuts (2) (for assembling switch to stand)
8
ASSEMBLY INSTRUCTIONS
WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE TOOL TO THE POWER SOURCE UNTIL THE TOOL IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.
Fig. 5
Fig. 6
Fig. 7
Fig. 8
STAND
1. Assemble stand as shown in Fig. 5 using parts shown in Fig. 4. The braces, legs and feet are labeled the same in both illustrations. Insert the 5/16-18x3/4" carriage head bolts through legs and braces then place the 5/16" flat washers on the bolts and secure with the 5/16-18 hex nuts. Only tighten nuts finger-tight at this time. IMPORTANT: The top lips of two upper end braces (A) Fig. 6, must fit on top of the top lips of two upper side braces (B).
2. Assemble four rubber feet (10) Fig. 5, to the bottom of each leg (9) as shown.
DUST CHUTE TO STAND
1. The front of the stand is indicated by switch opening (B) Fig. 6, making the outfeed end of the stand (C) and the infeed end (A).
2. Assemble dust chute (E) Fig. 6, to outfeed end of stand (C) as shown. Align the four holes (D) Fig. 6, in the dust chute with the four holes in the stand. Insert a 5/16­18x3/4" carriage bolt through the hole in the dust chute and stand. Place a 5/16" flat washer onto the screw and thread a 5/16-18 hex nut onto the screw. Repeat this process for the three remaining holes in the dust chute and stand. Only tighten hex nuts fingertight at this
time.
MOTOR AND SWITCH TO STAND
1. Assemble motor (B) Fig. 7, to the bottom of the dust chute. Align the four holes (F) Fig. 7, in the dust chute, with the four holes in the motor mounting plate. Insert a 5/16-18x1¼"carriage bolt through hole in dust chute and hole in motor mounting plate. Place a 5/16" flat washer on screw and secure with a 5/16-18 hex nut. Repeat this process for the three remaining holes. Do not complete-
ly tighten hex nuts at this time as the motor must be adjusted for proper alignment and belt tension later.
2. Insert switch (C) Fig. 7 from the inside of the stand. Align the holes in the switch with the holes in the stand (A) Fig. 8. Place a M4.1 flat washer onto a M4x.7x10mm pan head screw. Insert screw through hole (A) in stand and switch. Thread a M4x.7 hex nut onto screw. Repeat this process for the remaining hole in stand and switch.
C
D
B
F
F
A
B
D
E
D
C
D
10
9
7
8
8
6
5
7
6
5
A
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