Delta Hybrid E5 Installation Instructions Manual

Installation instructions
Hybrid E5 Battery Storage System
EuropeUnited Kingdom
The Delta manuals undergo continuous revision in order to provide you with complete information regarding the installation and operation of our inverters. Therefore, before starting installation work, always consult www. solar-inverter.com to check whether a newer version of the Quick Installation Guide or of the comprehensive Installa­tion and Operation Manual is available.
© Copyright – Delta Electronics (Netherlands) B.V. – All rights reserved.
This manual is intended for installers.
The information in this manual is to be treated as conden­tial and no part of this manual may be reproduced without prior written permission from Delta Electronics. The infor­mation in this manual may not be used for any purpose not directly connected to the use of the inverter.
All information and specications can be modied without
prior notice.
All translations of this manual not authorized by Delta Electronics (Netherlands) B.V. must include the annotation: "Translation of the original operation manual".
Delta Electronics (Netherlands) B.V. Tscheulinstraße 21 79331 Teningen Germany
Authorized representative for this product in the EU: Delta Electronics (Netherlands) B.V. Zandsteen 15 2132 MZ Hoofddorp Netherlands
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Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
Table of Contents
Basic safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Battery box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Scope of supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Battery box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power meter: P1E or P3E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
R4E Smart Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Components of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Battery box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Smart Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Planning the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Inverter installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Battery box installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Circuit diagram for 1-phase grids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Circuit diagram for 3-phase grids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Battery box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power meter and Smart Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Battery box - Floor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Battery box - Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
R4E Smart Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
P1E and P3E Power meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Connect inverter to battery box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Readying charging cables for use and connecting them . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Readying CANBUS cable for use and connecting it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Connect the communication card of the inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Connecting the communications cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connecting inverter and Smart Monitor via RS485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Connecting inverter and power meter via RS485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Connecting the inverter to the mains (AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Readying AC cable for use and connecting it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Connecting CT cable of the power meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Connecting the inverter to solar modules (DC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Technical specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Battery box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Power meter, Smart Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Customer Service - Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
3

Basic safety instructions

Inverter

DANGER
Electric shock
Potentially fatal voltages are present at the inverter during operation. When the inverter is disconnected from all power sources, this voltage remains in the inverter for up to 60 seconds.
Therefore, always carry out the following steps before working on the inverter:
1. Turn the AC/DC disconnector to the OFF position.
2. Disconnect the inverter from all AC and DC voltage sources and make sure that none of the connections can be acciden­tally restored.
3. Wait at least 60 seconds until the internal capacitors have discharged.
DANGER
Electric shock
Potentially fatal voltages are present at the in­verter DC connections. When light falls on the solar modules, they immediately start to gen­erate electricity. This also happens when light does not fall directly on the solar modules.
► Never disconnect the inverter from the
solar modules when it is under load.
► Turn the AC/DC disconnector to the OFF
position.
► Disconnect the connection to the mains so
that the inverter cannot supply energy to the mains.
► Disconnect the inverter from all AC and
DC voltage sources. Ensure that none of the connections can be restored acciden­tally.
► Ensure that the DC cables cannot be
touched accidentally.
Warning instructions and warning symbols attached to the inverter by Delta Electronics must not be re­moved.
The inverter has a high leakage current value. The grounding cable must be connected before com­mencing operation.
Do not disconnect any cables while the inverter is under load due to risk of a fault arc.
To prevent damage due to lightning strikes, follow the provisions that apply in your country.
The surface of the inverter can get very hot during operation. Wear safety gloves when you touch the inverter (apart from at the display).
Only equipment in accordance with SELV (EN 60950) may be connected to the RS485 interfaces.
All connections must be sufciently insulated in order to ensure the IP65 degree of protection. Unused con­nections must be closed using cover caps.
To comply with the IEC 62109-5.3.3 safety require- ments and avoid injury or material damage, the inverter must be installed and operated in accordance with the safety and operating instructions set out in this manual. Delta Electronics is not responsible for damage resulting from failure to follow the safety and operating instructions set out in this manual.
The inverter may be installed and commissioned only
by installers who have been trained and certied for
the installation and operation of mains-based solar inverters.
All repair work on the inverter must be carried out by Delta Electronics. Otherwise, the warranty will be void.
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Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
Basic safety instructions

Battery box

DANGER
Explosive gases
Explosive gases may escape from the battery.
► Protect the battery box and its surround-
ings from open re, embers and ying
sparks.
► Set up the battery box at a sufcient dis-
tance from heat sources and ammable
materials.
► Install, operate and maintain the battery
box according to the instructions of the bat­tery manufacturer.
► Follow the battery manufacturer's instruc-
tions with regard to the storage and operat­ing temperature range of the battery.
► The installation location must be protected
from ooding.
► Sufciently ventilate the area in which the
battery box is located.
WARNING
Corrosive and toxic electrolyte
The batteries contain an electrolyte that can be corrosive and toxic in contact with eyes, re­spiratory organs and skin. Blinding or serious chemical burns may result.
► Install, operate and maintain the battery
box according to the instructions of the bat­tery manufacturer.
► Follow the battery manufacturer's instruc-
tions with regard to the storage and operat­ing temperature range of the battery.
► Sufciently ventilate the area in which the
battery box is located.
► Protect the battery box and battery from
damage. ► Never open the battery box. ► If contact with acid spray occurs, imme-
diately and thoroughly ush the affected
body area with clear water, then obtain
medical attention. ► If acid vapors are inhaled, immediately
obtain medical attention.
All repair work on the battery box must be performed
by Delta Electronics or installers certied by Delta
Electronics; otherwise the warranty is voided.
Warning instructions and warning symbols attached to the battery box by Delta Electronics must not be removed.
Do not disconnect any cables while the battery box is under load due to risk of a fault arc.
To prevent damage due to lightning strikes, follow the regulations that apply in your country or region.
All connections must be sufciently insulated in order to ensure the IP55 degree of protection. Seal any unused connection openings with the closure caps supplied.
The battery box may be installed and commissioned
only by installers who have been trained and certied
for the installation and operation of battery storage systems.
Please observe the user information supplied with the battery.
The battery box must always be replaced in its en- tirety. Separate replacement of the battery alone is not intended or allowed.
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
5

System overview

L1
Washing machine
In the standard case, i.e., when mains power is available and the sun is shining, all consumers in the house – including the three-phase ones – are supplied via the mains, the solar module or the batteries. If the mains have failed and solar energy is not available, solely the consumers connected to L’ of the inverter will be supplied.
DC String 1
TV
Lights
L1’
The plug connector for the television is connected to L2 and in the event of mains failure is not supplied if energy is only available from the batteries.
L2
The inverter has a separate MPP tracker for each of the two DC inputs (DC1 and DC2). Either 2 separate DC strings or a single DC string can be connected to the DC inputs.
All devices connected to L’ of the inverter are supplied with power from the batteries in the event of mains failure.
L’
DC String 2
The inverter forms the heart of the system. All important information can be read off the display.
Fish tank
If the Smart Monitor is connected to the router, the Hybrid E5 System can be monitored and configured from a laptop.
In this example, the lights, fish tank and freezer are connected to L’ of the inverter and will be supplied with battery power if necessary; such as during an emergen­cy.
Freezer
L’
6
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
Washing machine
In this example, the inverter is connected to the L1 phase.
E5 Inverter
System overview
System overview Hybrid E5 Battery Storage System for use with three-phase mains
L3 PE
L1 L2 N
The current clamps measure current and voltage in each phase.
The Smart Monitor assists with setup and monitoring of the system and is connected to the inverter via RS485.
Smart Monitor
Router
If the Smart Monitor is connected to a router, the system can be monitored from a PC.
Battery box 1
Current meter
The current meter records the measured data supplied by the current clamps and sends the data to the inverter.
Battery box 2 (optional)
1 Current clamp Per phase
Electronic
household meter
House connection box
To mains
L1
The plug connector for the washing machine is connected directly to L1. If mains power is present, current is supplied to the plug connec­tor. In the event of mains failure, the plug
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
In normal operation, the batteries are charged via the solar modules. Power is only ever supplied to the batteries via the mains to perform a maintenance charge, if necessary. Upon interruption of the mains supply, the Hybrid E5 System switches to battery supply power, thereby preventing critical electrical equipment from shutting
7

Scope of supply

Inverter

Inverter

Battery box

Battery box
Mounting plate
Plug for DC connection between
inverter and battery box
MC4 plug for connecting the solar module,
2x DC positive, 2 x DC negative
2 mounting angles (left/right) for fastening to the wall
IP65 plug for communica-
tion cable between inverter
and battery box
Plug for DC connection between inverter and battery box, 2x DC positive,
2 x DC negative, type: Phoenix Contact ???
IP65 plug for communication cable
between inverter and battery box
AC plug
8
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
Scope of supply

Power meter: P1E or P3E

Scope of supply, P1E only Scope of supply, P3E only
1 single-phase power meter (to be
afxed to DIN rail)
1 current clamp
1 three-phase power meter (to be
afxed to DIN rails)

R4E Smart Monitor

3 current clamps
3 insulated cable lugs
1 x sensor cable for 1 current
clamp (2 m)
1 x sensor cable for 3 current
clamps (2 m)
Scope of supply P1E and P3E R4E Smart Monitor
2 stoppers for power meter (to be
afxed to DIN rails)
Power supply (not suitable for Germany). Power is supplied via the inverter.
5 insulated cable lugs
1 plug for RS485
connection
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
1 DIN rail, 12.5 cm (incl. 2 screws for wall
mounting)
2 mounting screws for fas-
tening to the wall
9

Components of the system

Inverter

Overview
1
2
3
1 Display, buttons, and LED 2 Electrical connections 3 Type plate
Electrical connections
1
2
3 4 6 7 85
1 AC/DC disconnector 5 Battery communication (CANBUS) 2 Connection for solar modules 6 Communication connection (RS485, digital inputs,
external power-off)
3 Connection for battery 7 Mains connection 4 Switch on the Hybrid E5 System when no external
8 Bypass switch
power is supplied via the mains. Energy from the solar modules is used to start up the system.
10
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
Components of the system
Inverter
Display, buttons, and LEDs
Label Designation Use
LEDs
Grid Mains Green LED; lights up when the inverter is supplying power to the mains.
AlArm Alarm Red LED; displays a warning, an error or a fault.
Buttons
Exit
Down
Up
Enter
LED status messages
Grid AlArm Meaning
Flashes Off Inverter starts; inverter is in Standalone mode
On Off Inverter is in normal operating mode
Off On Warning, fault or failure. A corresponding message is shown on the display.
Off Off
Flashes Flashes Inverter is in Bootloader mode.
Exit the current menu.
Cancel the setting for a parameter. Changes are not applied.
Move downwards in the menu.
Reduce the value of a congurable parameter.
Move upwards in the menu.
Increase the value of a congurable parameter.
Select menu item.
Open a congurable parameter for editing.
Cancel the setting for a parameter. Changes are adopted.
The inverter is switched off = The AC/DC disconnecter is in the OFF posi­tion.
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
11
Components of the system

Battery box

Overview
Linke Seite
(Batterieeingang)
Rechte Seite
(Batterieausgang)
Electrical connections
2 3 41
6 75
1 BATTERY + Positive charging cable for inverter 5 COMM. Communication connection (CAN-
BUS)
2 BATTERY – Negative charging cable for inverter 6 BATTERY – Positive charging cable for next bat-
tery box
3 COMM. Communication connection (CAN-
BUS)
7 BATTERY + Negative charging cable for next bat-
tery box
4 STANDALONE Switch on the Hybrid E5 System
when no external power is supplied via the mains. Energy from the bat­tery is used to start up the system.
12
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
LEDs
Label Designation Use
Red LED. Indicates an error or warning.
Components of the system
Battery box
FAult Error
StAndby / On Standby / On
ChArGe / diSChArGe Charge / Discharge
Additional LED status messages
All three LEDs blink Update rmware
All three LEDs are continuously illuminated Communication error
Blinking: Warning
Continuous light: Error
Green LED
Blinking: Standby Mode
Continuous light: Normal operating mode
Yellow LED
Blinking: Battery is currently charging
Continuous light: Battery is currently discharging
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
13
Components of the system

Power meter

1 12
5
4
3
5
P1E P3E
1 AC cable connection 2 Current clamp(s) connection 3 Reset button 4 RS485 cable connection and RS485 termination resistor 5 Status LED
3
2
4
14
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
Components of the system

Smart Monitor

1
2
1 USB Connection 1 2 USB Connection 2 3 LANA connection (RJ45) 4 Communication connection (CAN, RS485, +12 V sup-
ply voltage)
5 Connection for external power supply (not included in
the scope of delivery. Voltage is supplied via RS485.)
3
4
5
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
15

Planning the installation

Inverter installation location

Installation clearances and air circulation
► Ensure sufcient air circulation. Warm air must be
able to escape from below. Leave enough space around the inverter.
► Note the Operating temperature range without derat-
ing and the Operating temperature range.
When the Operating temperature range without derat- ing is exceeded the inverter reduces the AC power fed into the mains.
When the Operating temperature range is exceeded, the inverter stops feeding AC power into the mains.
This is normal operating behavior for the inverter and is necessary to protect the internal electronics.
>20 cm>20 cm
>20 cm>20 cm
► Use mounting materials (dowels, screws etc.) that are
suitable for the wall or the mounting system, as well as the heavy weight of the inverter.
► Mount the inverter on a vibration-free wall to avoid
disruptions.
► When using the inverter in residential areas or in
buildings with animals, possible noise emissions can be disturbing. Therefore, carefully choose the place of installation.
► Mount the inverter on a reproof wall.
Mounting alignment
► Mount the inverter vertically.
Installation location of the inverter
► Attach the inverter so that the information on the
display can be read and the buttons can be operated without any problems.
► The inverter is heavy. The wall has to be able to bear
the heavy weight of the inverter.
► Always use the mounting plate supplied with the
inverter.
Outdoor installations
► Indoor installation is generally preferable. The inverter
has a protection rating of IP65 and can therefore be outdoors as well. When installed outdoors, the inverter should nevertheless be protected by a roof against direct solar irradiation, rain and snow, in order
to ensure sufcient air circulation.
16
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
Installation clearances and air circulation
► Ensure sufcient air circulation. Hot air must be able
to dissipate upwards. Leave enough space around the battery box.
► Note the operating temperature range.
>100 cm
>100 cm >100 cm >100 cm
Planning the installation

Battery box installation location

Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
17
Planning the installation
Electrical consumers to be supplied via batteries or solar modules in the event of mains failure should connect to L and N’ of the inverter.
L’: 28 A max. (Stand Alone mode: 15.7 A max.)

Circuit diagram for 1-phase grids

Inverter
Module strings
Battery box
BT CANDC2DC1
DATA
GND
VCC
DATA
DATA
DATA
CAN-L CAN-H 485-B (–) 485-A (+) GND +12V
PE
N’L’NL
LAN
18
Smart Monitor
Router
Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17
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