Delta ADP-40PHABW, ADP-40PH ABW AC Schematic

SPECIFICATION FOR APPROVAL
Customer : PEGATRON Part No : 0432-012X000 Rev : Description : ADAPTER Delta Model No : ADP-40PH ABW Rev : 00 Sample Issue Date : Jun 03, 2010
3, Tung Yuan Road
Chungli Industrial Zone.
Taoyuan Hsien 320, Taiwan, R.O.C
Internet : http:/www.deltaww.com TEL:886-3-4526107 FAX:886-3-4343617
TABLE OF CONTENTS
1. Revision History
2. Electrical Specification
3. Schematic
4. PCB Artwork
5. Physical Dimension
6. Label Drawing
7. Packing
8. BOM (Part List)
9. Safety License
Please send one copy of this specification back after you signed approval for production pre-arrangement.
Approved By :
Date :
Engineer By:Jeason Cheng M.Engineer By: Kevin Chou Approved By: Jimmy Chiang _

1. Revision History

DELTA P/N ADP-40PH ABW SHEET 1 OF 1
CONTENT Revision History DATE Jun 03, 2010
1.Revision History
REV. DESCRIPTION ENGINEER DATE
---------------------------------------------------------------------------------------------------------------­ 00 ISSUE Jeason Cheng 06/03/2010

2. Electrical Specification

Table Of Contents
1. Electrical
1.1 Input Characteristics Page
1.1.1 Nominal Voltage…………………………………….…………..…………….………………… 4
1.1.2 Input Voltage Range………………………………….………………………….……………….. 4
1.1.3 Rated Frequency……………………………………………………………….………………….. 4
1.1.4 Frequency Range……………………………………………………………….…………………. 4
1.1.5 Input current …………………………………………………………………………………………4
1.1.6 Inrush Current Limit(cold start)…………………………………………………………………. 4
1.1.7 Efficiency ………………………………………………………………………..…………………. 4
1.1.8 No Load Power Consumption………………………………………………..…………. .…….….4
1.1.9 Power saving requirement …………………………………………………………………………5
1.2 Output Characteristics
1.2.1 Rated Voltage……………………………………………………………………………..……….. 5
1.2.2 Voltage Range ……………………………………………………………………………………...5
1.2.3 Current………………………………………………………………….……………….…………...5
1.2.4 Output Ripple and Noise……………………………………………………………………….. 5
1.2.5 Turn On delay time……………………………………………………………………………. 6
1.2.6 Hold – up Time…………………………………………………………………………………….. 6
1.2.7 Rise time…………..……………………………………………………………………………. 6
1.2.8 Surge load:…………………………………………………………………………………………..6
1.2.9 Load transient response……………………………………………………………………….. 7
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
Date Drawn Design (EE) Design (ME)
03/23’10
王玉玲 鄭仲結 周彥奇
DOCUMENT NAME. :
ES-40PH ABW
File Name:DF-PSLA4V-2R00.DOC SHEET 2 OF 16
REV.
00
1.2.10 Protection…………..………………………………………………………………………….. 7
1.2.10.1 Over Voltage Protection………………..………………………………………………. 7
1.2.10.2 Over Current Protection………………..………………………………………………. 7
1.2.10.3 Short Circuit Protection………………………………………………….……………… 7
1.2.10.4 Over Temperature Protection…..……………….…………………………………… 7
2. Environmental
2.1 Temperature………………………………………………………………………………….…………… 7
2.2 Humidity ………………………………………………………………………………………………… 8
2.3 Immunity……………..………………………………………………………………………………... 8
2.3.1 Lightning Surge Immunity……..……………………………………………………………… 8
2.3.2 Electric Fast Transients (EFT)………………………………………………………………. 8
2.4 Electrostatic Discharge (ESD)………..………………………..……………………………………… 8
2.5 Surface Temperature rise……..……………………………………………………………………… 8
2.6 Dielectric Withstand Voltage (HI-POT)……..………………………………………………………. 9
2.7 Leakage Current.…………………………….………………………………………………………… 9
2.8 Insulation Resistance……………………………….…………………………………………………… 9
2.9 Electromagnetic Interference (EMI).…..……………………………………………………………… 9
2.10 MTBF……………………………………………………………………………………………………… 9
Mechanical
3.
3.1 Outline Dimension……………………………………………………………………………….……… 10
3.2 AC Inlet type……………………………………………………………………………………………… 10
3.3 DC Cable ……………………………………………………………………………………….……… 10
3.4 DC Connector Dimension..…………………………………………………………………………… 10
4. Mechanical characteristics..…………………………………………………………………………… 11
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
Date Drawn Design (EE) Design (ME)
03/23’10
王玉玲 鄭仲結 周彥奇
DOCUMENT NAME. :
ES-40PH ABW
File Name:DF-PSLA4V-2R00.DOC SHEET 3 OF 16
REV.
00
1. ELECTRICAL
1.1 Input Characteristics:
1.1.1 Nominal Voltage
It is normal for 100 ~ 240Vac input AC voltage.
1.1.2 Input Voltage Range
The Adapter shall operate from 90 ~ 264Vac.
1.1.3 Rated Frequency
It is normal for 50Hz or 60Hz and single phase.
1.1.4 Frequency Range
The Adapter shall operate with an input frequency from 47 Hz to 63 Hz.
1.1.5 Input Current
1.2A Max at 100Vac input voltage.
1.1.6 Inrush Current Limit (cold start)
No damage at 240Vac
1.1.7 Efficiency (Warm Up)
.
1.1.7.1
1.1.7.2 Active mode efficiency:
1.1.8
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
No Load Power Consumption
Maximum non-load power consumption is less than 0.3W at 115Vac/60Hz and 230Vac/50Hz
Date Drawn Design (EE) Design (ME)
03/23’10
min. at nominal input voltage, maximum load and measured at the end of DC cable.
84 %
(Warm up )
More than 85.3% of average efficiency of 25%,50%,75% and 100% load tested at 100Vac / 115Vac and 230Vac(Warm up after 30min)
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
DOCUMENT NAME. :
王玉玲 鄭仲結 周彥奇
ES-40PH ABW
File Name:DF-PSLA4V-2R00.DOC SHEET 4 OF 16
REV.
00
1.1.9 Power saving requirement
Vin : 100Vac/50Hz , 100Vac/60Hz , 115Vac/60Hz , 230Vac/50Hz
1.2 Output Characteristics:
DC POWER(W) AC Spec. Power ( W )
18.0
11.5
1.5 1
0.3
<=22
<=14 <=2.4 <=1.7 <=1.0
1.2.1 Rated Voltage
The rated output voltage is specified at 19V.
1.2.2 Voltage Range
The output voltage will be performed 18.05 ~ 19.95V when the load is 0A ~ 2.1 A steadily.
1.2.3 Current
This Adapter can work from 0 A to 2.1A and output voltage is in section 1.2.2 specified range.
1.2.4 Output Ripple and Noise
Output ripple voltage is 350 mV peak to peak
Measured methods: T1. Performed by 20M Hz bandwidth in oscilloscope. T2. Applied 0.1uF high frequency capacitor and 10uF electrolytic capacitor across output connector
terminals
T3. Measured at the end of DC cable. T4. 47Hz and 63Hz tested at 90Vac and 264Vac.
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
Date Drawn Design (EE) Design (ME)
03/23’10
王玉玲 鄭仲結 周彥奇
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
DOCUMENT NAME. :
ES-40PH ABW
File Name:DF-PSLA4V-2R00.DOC SHEET 5 OF 16
REV.
00
1.2.5 Turn On delay time
The Adapter shall switch on in less than 2 seconds at input voltage is 100-240Vac.
1.2.6 Hold –up time
The output voltage shall be sustained 5mS within regulation requirement after loss 100Vac and maximum load.
1.2.7 Rise time
DC output rise time from 10% to 90% of output voltage shall be less than 30mS at nominal line and maximum load
1.2.8 Surge load:
The adapter shall support a surge load with 120% of maximum load for 1min , maximun load for 9min and Output Voltage more than 18.0V at input voltage is 100-240Vac
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
Date Drawn Design (EE) Design (ME)
03/23’10
王玉玲 鄭仲結 周彥奇
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
DOCUMENT NAME. :
ES-40PH ABW
REV.
00
File Name:DF-PSLA4V-2R00.DOC SHEET 6 OF 16
1.2.9 Load transient response
The adapter must within regulation when applied a step load from 0A to 100% load at
2.5A/us slew rate , 50% Duty cycle , Frequency be operated 10Hz ~ 10KHz The output voltage will be performed 18.05 ~ 19.95V
1.2.10 Protection
1.2.10.1 Over Voltage Protection
The output shall be protected to latch off at over-voltage condition, maximum value can’t be over 27V. That might be return to normal state by AC reset .
1.2.10.2 Over Current Protection
The maximum constant current shall be more than 2.1A and be less than 4.5A at 90Vac and 264Vac. The adaptor shall be auto-recovery.
1.2.10.3 Short Circuit protection
Output can be shorted without damage. The adaptor shall be auto-recovery. (It will enter into normal condition when the fault condition is removed.)
1.2.10.4 Over Temperature Protection
No deformation and no discoloration on case and will be shut down. That will be return to normal state by ac reset.
2. Environmental
2.1 Temperature
2.1.1 Operating
The AC Adapter shall be capable of operating at full load with an ambient temperature range of 0
to +40℃.
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
Date Drawn Design (EE) Design (ME)
03/23’10
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
王玉玲 鄭仲結 周彥奇
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
DOCUMENT NAME. :
ES-40PH ABW
File Name:DF-PSLA4V-2R00.DOC SHEET 7 OF 16
REV.
00
2.1.2 Shipping/Storage
The AC Adapter shall be capable of withstanding ambient temperature from -30℃ to +80℃.
2.2 Humidity
2.2.1 Operating
The AC Adapter shall be capable of operation in relative humidity of 8% to 90% relative humidity, non-condensing.
2.2.2 Shipping/storage
The AC Adapter shall be capable of withstanding ambient relative humidity of 5% to 95% relative humidity, non-condensing.
2.3 Immunity
2.3.1 Lightning Surge Immunity
This is to follow the norm of IEC-1000-4-5 Level 3 requirements L-N 1KV/1.2 * 50uS 5 times No function error.
2.3.2 Electric Fast Transients(EFT)
(EN 61000-4-4) Level 3 requirements
This is to follow the norm of IEC-1000-4-4/1995
2.4 Electrostatic Discharge (ESD)
This Adapter is capable to withstand ESD test voltage at any point around the enclosure as below.
±15KV air discharge No damage. ±8KV contact discharge No damage.
2.5
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
Date Drawn Design (EE) Design (ME)
03/23’10
Surface Temperature rise
Output 40W and ambient 25℃; input voltage 100Vac/240Vac case temperature rise≦
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
DOCUMENT NAME. :
王玉玲 鄭仲結 周彥奇
ES-40PH ABW
40℃.
File Name:DF-PSLA4V-2R00.DOC SHEET 8 OF 16
REV.
00
2.6 Dielectric Withstand Voltage (HI – POT)
Between AC input and secondary AC 3KV test time 1 mi nute; 100% of line products of this Adapter shall be applied 3000Vac for 2 seconds between AC input terminals and output terminals. Cut off current 3mA.
2.7 Leakage Current
(1) Y cap no more than 100pF. (2) Leakage current no more than 50uA (max.) at 240Vac/50Hz. for Delta production line spec.
2.8 Insulation Resistance
The insulation resistance shall be not less than 30M ohms after application of 500Vdc/10mA for 1 minute.
2.9 Electromagnetic Interference (EMI)
The adapter shall comply with the following national standards.
(a) FCC Class B
CISPR 22 Class B
(b)
VCCI Class B
(c)
2.10 MTBF
2.10.1 MTBF (Mean-Time-Between-Failures) Calculation
2.10.2 MTBF Verification
The calculated MTBF shall be
maximum load and normal voltage.
The MTBF shall be verified from life testing performed by factory Quality department. The operating conditions are: 40ambient temperature, sea level ,both nominal line voltage
ranges(110VAC or 220VAC) and a minimum load of 75% of the maximum load.
150,000
hours of continuous operation at
,
25
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
Date Drawn Design (EE) Design (ME)
03/23’10
王玉玲 鄭仲結 周彥奇
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
DOCUMENT NAME. :
ES-40PH ABW
File Name:DF-PSLA4V-2R00.DOC SHEET 9 OF 16
REV.
00
3. Mechanical
3.1 Outline Dimension:
3.2 AC Inlet type:
3.3 DC Cable : TYPE:
LENGTH:
3.4 DC Connector Dimension:
OD=
UL 1571 20AWG
2.5
0.7
ID=
LENGTH=
85.0*36.0*26.3
Socket C8 type
1800
mm
mm
mm
7.0
mm
mm, Color:
BLACK
台達電子工業股份有限公司
DELTA ELECTRONICS, INC.
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION.
Date Drawn Design (EE) Design (ME)
03/23’10
王玉玲 鄭仲結 周彥奇
DESCRIPTION :
電氣規格 (Electrical Specification)
MODEL NO. :
ADP-40PH ABW
DOCUMENT NAME. :
ES-40PH ABW
File Name:DF-PSLA4V-2R00.DOC SHEET 10 OF 16
REV.
00

3.Schematic

R46
ZD31
R40
FL1
IC32
R42
ZD32
NTC31
6
FB101
C103
1
4
D32
3
C40
C41
R41
C39
C43
C44
C42
R38
R32R39
Q32
R36
R35
C31
鄭仲結
蔣進財

4. PCB Artwork

5.Physical Dimension

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