Delta AC Motor Drives VFD-XXXE Getting Started Manual

English- 1
Preface
Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available.
Getting Started
This quick start will be helpful in the installation and parameter setting of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drives. For detail information, refer to the VFD-E User Manual on the CD supplied with the drive.
DANGER!
1.
AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has
been turned off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-E using the ground terminal. The grounding method must comply with the laws of the
country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for 1-phase
motors or other purpose.
7. VFD-E series is the specific drive for the elevator door and other automatic door control, NOT for those
devices that may cause personal injury, such as life support equipment or any life safety situation.
8. To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor drive is
installed on an ungrounded power system or a high resistance-grounded (over 30 ohms) power system or a corner grounded TN system.
WARNING!
1.
DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by high-pressure.
2. There are highly sensitive MOS components on the printed circuit boards. These components are
especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3. Only quality person is allowed to install, wire and maintain AC motor drive.
CAUTION!
1.
Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high
humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock. To prevent personal injury, please keep children and unqualified people away from the equipment.
3. When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor
may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
4. The rated voltage for AC motor drive must be 240V and the mains supply current capacity must be
5000A RMS.
English- 2
Specifications
Voltage Class 115V Class
Model Number VFD-XXXE 002 004 007 Max. Applicable Motor Output (kW) 0.2 0.4 0.75 Max. Applicable Motor Output (hp) 0.25 0.5 1.0
Rated Output Capacity (kVA) 0.6 1.0 1.6 Rated Output Current (A) 1.6 2.5 4.2 Maximum Output Voltage (V)
3-Phase Proportional to Twice the Input Voltage
Output Frequency (Hz)
0.1~600 Hz
Output Rating
Carrier Frequency (kHz)
1-15
Single-phase
Rated Input Current (A)
6 9 18
Rated Voltage/Frequency Single phase, 100-120V, 50/60Hz
Voltage Tolerance
±
10%(90~132 V)
Input Rating
Frequency Tolerance
±
5%(47~63 Hz)
Cooling Method Natural Cooling Fan Cooling
Weight (kg) 1.2 1.2 1.2
Voltage Class 230V Class
Model Number VFD-XXXE 002 004 007 015 022 037 055 075
Max. Applicable Motor Output (kW) 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 Max. Applicable Motor Output (hp) 0.25 0.5 1.0 2.0 3.0 5.0 7.5 10
Rated Output Capacity (kVA) 0.6 1.0 1.6 2.9 4.2 6.5 9.5 12.5
Rated Output Current (A) 1.6 2.5 4.2 7.5 11.0 17 25 33 Maximum Output Voltage (V)
3-Phase Proportional to Input Voltage
Output Frequency (Hz)
0.1~600 Hz
Output Rating
Carrier Frequency (kHz)
1-15
Single/3-phase 3-phase
Rated Input Current (A)
4.9/1.9 6.5/2.7 9.5/5.1 15.7/9 24/15 20.6 26 34
Rated Voltage/Frequency
Single/3-phase
200-240 V, 50/60Hz
3-phase
200-240V, 50/60Hz
Voltage Tolerance
±
10%(180~264 V)
Input Rating
Frequency Tolerance
±
5%(47~63 Hz)
Cooling Method Natural Cooling Fan Cooling Weight (kg) 1.1 1.1 1.1 *1.2/1.9 1.9 1.9 3.5 3.5
*NOTE: the weight for VFD015E23P is 1.2kg.
Voltage Class 460V Class
Model Number VFD-XXXE 004 007 015 022 037 055 075 110
Max. Applicable Motor Output (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 Max. Applicable Motor Output (hp) 0.5 1.0 2.0 3.0 5.0 7.5 10 15
Rated Output Capacity (kVA) 1.2 2.0 3.3 4.4 6.8 9.9 13.7 18.3 Rated Output Current (A) 1.5 2.5 4.2 5.5 8.2 13 18 24 Maximum Output Voltage (V)
3-Phase Proportional to Input Voltage
Output Frequency (Hz)
0.1~600 Hz
Output Rating
Carrier Frequency (kHz) 1-15
3-phase
Rated Input Current (A)
1.9 3.2 4.3 7.1 11.2 14 19 26 Rated Voltage/Frequency 3-phase, 380-480V, 50/60Hz Voltage Tolerance
±
10%(342~528V)
Input Rating
Frequency Tolerance
±
5%(47~63Hz)
Cooling Method Natural Cooling Fan Cooling Weight (kg) 1.2 1.2 1.2 1.9 1.9 4.2 4.2 4.2
English- 3
General Specifications
Control System
SPWM(Sinusoidal Pulse Width Modulation) control (V/f or sensorless vector
control) Frequency Setting Resolution 0.01Hz Output Frequency Resolution 0.01Hz
Torque Characteristics
Including the auto-torque/auto-slip compensation; starting torque can be 150%
at 3.0Hz Overload Endurance 150% of rated current for 1 minute Skip Frequency Three zones, setting range 0.1-600Hz Accel/Decel Time 0.1 to 600 seconds (2 Independent settings for Accel/Decel time) Stall Prevention Level Setting 20 to 250% of rated current
DC Brake
Operation frequency 0.1-600.0Hz, output 0-100% rated current
Start time 0-60 seconds, stop time 0-60 seconds
Regenerated Brake Torque
Approx. 20% (up to 125% possible with optional brake resistor or externally
mounted brake unit, 1-15hp (0.75-11kW) models have brake chopper built-in)
Control Characteristics
V/f Pattern 4-point adjustable V/f pattern
Keypad
Setting by Frequency
Setting
External Signal
Potentiometer-5kΩ/0.5W, 0 to +10VDC, 4 to 20mA, RS-485 interface; Multi-
function Inputs 3 to 9 (15 steps, Jog, up/down)
Keypad Set by RUNand STOP Operation Setting Signal
External Signal
2 wires/3 wires ((MI1, MI2, MI3)), JOG operation, RS-485 serial interface (MODBUS), programmable logic controller
Multi-function Input Signal
Multi-step selection 0 to 15, Jog, accel/decel inhibit, 2 accel/decel switches, counter, , external Base Block, ACI/AVI selections, driver reset, UP/DOWN key settings, NPN/PNP input selection
Multi-function Output Indication
AC drive operating, frequency attained, zero speed, Base Block, fault indication, overheat alarm, emergency stop and status selections of input terminals
Operating Characteristics
Analog Output Signal Output frequency/current
Alarm Output Contact
Contact will be On when drive malfunctions (1 Form C/change-over contact and 1 open collector output) for standard type)
Operation Functions
Built-in PLC(NOT for CANopen models), AVR, accel/decel S-Curve, over­voltage/over-current stall prevention, 5 fault records, reverse inhibition, momentary power loss restart, DC brake, auto torque/slip compensation, auto tuning, adjustable carrier frequency, output frequency limits, parameter lock/reset, vector control, PID control, external counter, MODBUS communication, abnormal reset, abnormal re-start, power-saving, fan control, sleep/wake frequency, 1st/2nd frequency source selections, 1st/2nd frequency source combination, NPN/PNP selection, parameters for motor 0 to motor 3, DEB and OOB (Out Of Balance Detection)(for washing machine)
Protection Functions
Over voltage, over current, under voltage, external fault, overload, ground fault, overheating, electronic thermal, IGBT short circuit, PTC
Display Keypad (optional)
6-key, 7-segment LED with 4-digit, 5 status LEDs, master frequency, output frequency, output current, custom units, parameter values for setup and lock, faults, RUN, STOP, RESET, FWD/REV, PLC
Built-in Brake Chopper
VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T, VFD015E23T/43T, VFD007E11A, VFD015E21A,
VFD022E21A/23A/43A, VFD037E23A/43A VFD007E11C, VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C, VFD055E23A/43A, VFD075E23A/43A, VFD110E43A, VFD055E23C/43C, VFD075E23C/43C, VFD110E43C
Built-in EMI Filter For 230V 1-phase and 460V 3-phase models.
Enclosure Rating IP20 Pollution Degree 2
Installation Location Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust
Enviromental
Conditions
Ambient Temperature -10oC to 50oC (40oC for side-by-side mounting) Non-Condensing and not frozen
English- 4
Storage/ Transportation Temperature
-20 oC to 60 oC
Ambient Humidity Below 90% RH (non-condensing)
Vibration 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz
Approvals
Basic Wiring Diagram
Users must connect wiring according to the following circuit diagram shown below.
AVI
ACI
ACM
+
4~20mA
+10V
5K
3
2
1
Power supply +10V 3mA
Master Frequency 0 to 10V 47K
Analog S ignal Common
E
Main circ uit (pow er) terminals
Control circuit terminals
Shielded leads & Cable
* Don't apply the mains voltage directly to above terminals.
E
R(L1) S(L2)
T(L3)
Fuse/NFB(None Fuse Breaker)
SA
OFF
ON
MC
MC
RB
RC
Recommended Circuit when power supply is turned OFF by a fault output If the fault occurs, the co n t a ct wil l be O N t o turn off the power and protect the power sys tem.
R(L1)
S(L2)
T(L3)
E
Analog Multi-function Output Terminal factory setting: Analog freq. / c ur re nt meter
0~10VDC/2mA
U(T1)
V(T2)
W(T3)
IM
3~
AFM
ACM
RA
RB
RC
Motor
Factory setting: Drive is in operation 48V50mA
Multi-function Photocoulper Output
Analog Signal common
E
E
Refer to Control Terminal Explanation
MO1
MCM
MI1 MI2 MI3 MI4
MI6
MI5
DCM
+24V
FWD/Stop
REV/Stop
Multi-step 1
Multi-s tep 2
Multi-s tep 3
Multi-step 4
Digital Signal Common
Factory setting
Sw2
AVI
ACI
Factory setting: ACI Mode
ACI/AVI sw itch When switching to AVI, it indicates AVI2
-
8
1
Sw1
NPN
PNP
Factory setting: NPN Mode
Please refer to following figure for wiring of NPN mode and PNP mode.
Brake resistor/unit (optional) Refer to user manual for the use of spec ial brake res istor/unit.
The wiring for the models may be different. Refer to following figures for detail.
* Single-ph ase mode ls can only use R(L1) , S(L2) to be the power terminals. * Single-ph ase power cannot be used for 3-phase models .
BUE
Brake unit (optional)
BR
brake re sistor (optional)
RS-485 serial interface (NO T for VFD*E*C models)
1: Reserved 2: E V
5: SG+ 6: Reserved 7: Reserved 8: Reserved
3: GND 4: S G -
For VFD *E*C models, please refer to figure 5.
English- 5
+
-
Please use brake unit and/or brake resistor depending on
type and application
Bra ke unit (optional)
BUE
BR
brake resistor (optional)
Figure 1 for models of VFD-E Series VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A, VFD015E23A/43A, VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C, VFD007E21C/23C/43C, VFD015E23C/43C, VFD002E11P/21P /23P,
VFD004E11P /21P/23P/43P, VFD007E21P/23P/43P, VFD015E23P/43P
Please use brake unit and/or brake resistor depending on
type and application
+/B1
-
brake resistor (optional)
BR
B2
Figure 2 for models of VFD-E Series VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A,
VFD055E23A/43A, VFD075E23A/43A, VFD110E43A, VFD007E11C, VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C,
VFD055E23C/43C, VFD075E23C/43C, VFD110E43C
Please use brake resistor depending on type and application
Figure 3 for models of VFD-E Series
V
FD002E11T/21T/23T, VFD004E11A/21T/23T/43T,
VFD007E21T/23T/43T, VFD015E23T/43T
B2
BR
brake resistor (optional)
Figure 4 Wiring for NPN Mode and PNP Mode
A. NPN mode without external power B. NPN mode with external power
Factory setting
NPN
PNP
Factory setting
NPN
PNP
24 Vdc
-
+
English- 6
C. PNP mode without external power D. PNP mode with external power
Sw1
Factory setting
NPN
PNP
Sw1
Factory setting
NPN
PNP
24 Vdc
-
+
Figure 5 RJ-45 Pins Definition for VFD*E*C Models
PIN Signal Description
1 CAN_H CAN_H bus line (dominant high) 2 CAN_L CAN_L bus line (dominant low) 3 CAN_GND Ground / 0V /V­4 SG+ 485 communication 5 SG- 485 communication 7 CAN_GND Ground / 0V /V-
Description of the Digital Keypad KPE-LE02 (Optional)
LED Display
Indicates frequency, voltage, current, user defined units and etc.
Status Displa
y
Display the driver's current status.
STOP/RESET
St o ps AC dri v e oper a t ion an d r eset the d r ive after fault occurred.
RUN Key
Start AC drive operation.
MODE
Change between different display mode.
UP and DOWN Key
Set the parameter number and changes the numerical data, such as Master Frequency.
Potentiometer
For master Frequency setting.
1
2
3
4
5
6
7
2
3
4
5
6
7
8
8
ENTER
Used to enter/modify programming parameters
1
English- 7
Operation Steps of the Digital Keypad
To s h if t d ata
Setting PLC Mode
Setting Mode
Setting direction
(When operation source is digital keypad)
START
GO START
enter PLC2 mode
enter PLC1 mode
NOTE
In the parameter setting mode, you can press
to return the selecting mode.
NOTE:
In the selection mode, press
to set the parameters.
Setting parameters
Success to set parameter.
Input data error
or
English- 8
Power Terminals and Control Terminals
Frame A
Frame B
Frame C
Frame Power Terminals Torque Wire Wire Type
R/L1, S/L2, T/L3
A
U/T1, V/T2, W/T3,
14kgf-cm
(12in-lbf)
12-14 AWG.
(3.3-2.1mm
2
)
Copper only, 75
o
C
R/L1, S/L2, T/L3
U/T1, V/T2, W/T3
B
+/B1, B2, -,
18kgf-cm
(15.6in-lbf)
8-18 AWG.
(8.4-0.8mm
2
)
Copper only, 75
o
C
R/L1, S/L2, T/L3
U/T1, V/T2, W/T3
C
+/B1, B2, -
30kgf-cm
(26in-lbf)
8-16 AWG.
(8.4-1.3mm
2
)
Copper only, 75
o
C
NOTE
For frame C: To connect 6 AWG (13.3 mm2) wires, use Recognized Ring Terminals
Terminal Explanations
Terminal Symbol Explanation of Terminal Function
R/L1, S/L2, T/L3 AC line input terminals (1-phase/3-phase)
U/T1, V/T2, W/T3 AC drive output terminals for connecting 3-phase induction motor
+/B1~ B2 Connections for Brake resistor (optional)
+/B1, - Connections for External Brake unit (BUE series)
Earth connection, please comply with local regulations.
English- 9
The Specification for the Control Terminals
RS-485 port
10VMI1 MI2 MI3 MI4 MI5 MI6
DCM
24V
DCM
A
CM
AVI ACI
AFM MCM MO1
RA
RB RC
The position of the control terminals
Term inals 2
Term inals 1
Frame Control Terminals Torque Wire
Terminals 1 5 kgf-cm (4.4 in-lbf) 12-24 AWG (3.3-0.2mm2)
A, B, C
Terminals 2 2 kgf-cm (2 in-lbf) 16-24 AWG (1.3-0.2mm
2
)
NOTE
Frame A: VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A,
VFD015E23A/43A, VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C, VFD007E21C/23C/43C, VFD015E23C/43C, VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T, VFD015E23T/43T, VFD002E11P/21P/23P, VFD004E11P/21P/23P/43P, VFD007E21P/23P/43P, VFD015E23P/43P
Frame B: VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A
Frame C: VFD055E23A/43A, VFD075E23A/43A, VFD110E43A
Control Terminals Explanations
Terminal
Symbol
Terminal Function
Factory Settings (NPN mode)
ON: Connect to DCM
MI1 Forward-Stop command
ON: Run in MI1 direction OFF: Stop acc. to Stop Method
MI2 Reverse-Stop command
ON: Run in MI2 direction OFF: Stop acc. to Stop Method
MI3 Multi-function Input 3
MI4 Multi-function Input 4
MI5 Multi-function Input 5
MI6 Multi-function Input 6
Refer to Pr.04.05 to Pr.04.08 for programming the Multi-function Inputs. ON: the activation current is 5.5mA . OFF: leakage current tolerance is 10μA.
+24V DC Voltage Source +24VDC, 20mA used for PNP mode.
RA
Multi-function Relay output (N.O.) a
RB
Multi-function Relay output (N.C.) b
RC Multi-function Relay common
Resistive Load: 5A(N.O.)/3A(N.C.) 240VAC 5A(N.O.)/3A(N.C.) 24VDC
Inductive Load:
1.5A(N.O.)/0.5A(N.C.) 240VAC
1.5A(N.O.)/0.5A(N.C.) 24VDC Refer to Pr.03.00 for programming
DCM Digital Signal Common
Common for digital inputs and used for NPN mode.
English- 10
Terminal
Symbol
Terminal Function
Factory Settings (NPN mode)
ON: Connect to DCM
MO1
Multi-function Output 1 (Photocoupler)
Maximum 48VDC, 50mA Refer to Pr.03.01 for programming
MO1-DCM
Mo1
MCM
Max: 48Vdc
50mA
internal circuit
MCM Multi-function output common Common for Multi-function Outputs
+10V Potentiometer power supply +10VDC 3mA
AVI
Analog voltage Input
ACM
AVI
+10V
internal circuit
AVI ci rcui t
Impedance: 47k Resolution: 10 bits Range: 0 ~ 10VDC = 0 ~ Max. Output Frequency
(Pr.01.00) Selection: Pr.02.00, Pr.02.09, Pr.10.00 Set-up: Pr.04.11 ~ Pr.04.14
ACM
Analog control signal (common)
Common for AVI, ACI, AFM
ACI
Analog current Input
ACM
ACI
internal circuit
ACI circuit
Impedance: 250 Resolution: 10 bits Range: 4 ~ 20mA = 0 ~ Max. Output Frequency
(Pr.01.00) Selection: Pr.02.00, Pr.02.09, Pr.10.00 Set-up: Pr.04.15 ~ Pr.04.18, 04.19~04.23
AFM
Analog output meter
AFMA
CM
0~10V
Max. 2mA
potentiometer
ACM circuit
internal circuit
0 to 10V, 2mA Impedance: 20k Output current 2mA max Resolution: 8 bits Range: 0 ~ 10VDC Function: Pr.03.03 to Pr.03.04
NOTE: Control signal wiring size: 18 AWG (0.75 mm2) with shielded wire.
Summary of Parameter Settings
a: The parameter can be set during operation.
Pr. Explanation Settings
Factory Setting
NOTE
Group 0 User Parameters
00.00 Identity Code of the
AC motor drive
Read-only ##
English- 11
Pr. Explanation Settings
Factory Setting
NOTE
00.01 Rated Current Display of the AC motor drive
Read-only #.#
00.02 Parameter Reset
0: Parameter can be read/written 1: All parameters are read only 6: Clear PLC program (NOT for VFD*E*C
models)
9: All parameters are reset to factory settings
(50Hz, 230V/400V or 220V/380V depends on Pr.00.12)
10: All parameters are reset to factory
settings (60Hz, 220V/440V)
0
a00.03
Start-up Display
Selection
0: Display the frequency command value
(Fxxx) 1: Display the actual output frequency (Hxxx) 2: Display the content of user-defined unit
(Uxxx) 3: Multifunction display, see Pr.00.04 4: FWD/REV command 5: PLCx (PLC selections: PLC0/PLC1/PLC2)
(NOT for VFD*E*C models)
0
a00.04
Content of Multi-
function Display
0: Display the content of user-defined unit
(Uxxx) 1: Display the counter value (c) 2: Display PLC D1043 value (C) (NOT for
VFD*E*C models)
3: Display DC-BUS voltage (u) 4: Display output voltage (E) 5: Display PID analog feedback signal value
(b) (%) 6: Output power factor angle (n) 7: Display output power (P) 8: Display the estimated value of torque as it
relates to current (t) 9: Display AVI (I) (V) 10: Display ACI / AVI2 (i) (mA/V)
11: Display the temperature of IGBT (h) (°C) 12: Display AVI3/ACI2 level (I.)
13: Display AVI4/ACI3 level (i.) 14: Display PG speed in RPM (G) 15: Display motor number (M)
0
a00.05
User-Defined
Coefficient K
0. 1 to 160.0 1.0
00.06 Power Board Software Version
Read-only #.##
00.07 Control Board Software Version
Read-only #.##
00.08 Password Input 0 to 9999 0
00.09 Password Set 0 to 9999 0
00.10 Control Method
0: V/f Control 1: Vector Control
0
00.11 Reserved
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