Delta 50-860 User Manual

INSTRUCTION MANUAL
Dated 5-10-98 PA RT NO. 410-09-651-0001
'Delta International Machinery Corp. 1998
Air Cleaner
(Model 50-860)
Record this information for future reference.
SERIAL NO. __________________________________
DATE O F PURCHASE__________________________
2
TABLE OF CONTENTS
SAFETY RULES..............................................................................................................................................3
SAFETY RULES FOR AIR CLEANERS.........................................................................................................4
INTRODUCTION..............................................................................................................................................5
UNPACKING....................................................................................................................................................5
ASSEMBLY INSTRUCTIONS..........................................................................................................................6
Using The Air Cleaner On A Bench Or Floor Surface ........................................................................6
Mounting The Air Cleaner To A Ceiling Or Overhead Support ..........................................................7
CONNECTING AIR CLEANER TO POWERSOURCE...................................................................................8
Power Connections................................................................................................................................8
Motor Specifications ..............................................................................................................................8
Grounding Instructions .........................................................................................................................8
EXTENSION CORDS ......................................................................................................................................9
ON/OFF SWITCH ............................................................................................................................................9
OPERATIONS..................................................................................................................................................9
MAINTENANCE
Changing And Cleaning Filters ...........................................................................................................12
IDENTIFICATION P L ATE LOCATION...........................................................................................................12
ACCESSORIES.............................................................................................................................................12
Delt a will rep air or replace, at it s expense and at it s option, any Delt a machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delt a factory service center or authorized service st ation with proof of purchase of the product within two years and provides Delta with reasonable opportunity to ver ­ify the alleged defect by inspection. Delt a may require that electric motors be returned prep aid to a motor manufacturer s authorized station for inspection and rep air or replacement. Delt a will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or rep air or alteration made or specifically authorized by anyone other than an authorized Delta Service facility or representative. Under no circumstances will Delt a be liable for incidental or consequential damages resulting from defec ­tive products. This warranty is Delta s sole warranty and sets forth the customer s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether of merchantability , fitness for purpose, or otherwise, are expressly disclaimed by Delt a.
Delt a Building Trades and Home Shop Machinery
Two Y ear Limited Warranty
Printed in U.S.A.
3
IMPORTANT SAFETY RULES
As with all machinery there are cert ain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
This machine was designed for cert ain applications only . Delta Machinery strongly recommends that this machine N O T be modified and/or used for any application other than that for which it was designed. If you have any questions rel ­ative to it s application, DO N O T use the machine until you have first cont acted Delt a Machinery and we have advised you.
Technical Service Manager Delt a Machinery 4825 Highway 45 North P.O. Box 2468 Jackson, TN 38302-2468
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
W ARNING: FAILURE TO FOLLOW THESE RULES
M AY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR O W N SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING T H E TO O L. Learn the tool s application and limit ations as well as the specific hazards peculiar to it.
2. KEEP GUARDS INPLACE and in working order .
3. ALWAYSWEAREYEPROTECTION.
4. GROUND ALL TOOLS. If tool is equipped with three­prong plug, it should be plugged into a three-hole electrical recept acle. If an adapter is used to accommodate a two­prong recept acle, the adapter lug must be att ached to a known ground. Never remove the third prong.
5. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
6. KEEP WORKAREA CLEAN. Cluttered areas and benches invite accident s.
7. DON T USE IN DANGEROUS ENVIRONMENT. Don t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
8. KEEP CHILDREN AN D VISIT O R S A W AY . All children and visitors should be kept a safe dist ance from work area.
9. MAKEWORKSHOP CHILDPROOF with p adlocks, master switches, or by removing st arter keys.
10. DON T FORCE TO O L. It will do the job better and be safer at the rate for which it was designed.
11. U S E RIGHT TOO L. Don t force tool or att achment to do a job for which it was not designed.
12. WEARPROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelet s, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. W ear protective hair covering to cont ain long hair .
13. A LW AYS USE SAFETY GLASSES.W ear safety glasse
s (must comply with ANSI Z87.1). Everyday eyeglasses only have impact resist ant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty.
14. SECURE WORK. Use clamp s or a vise to hold work when practical. It s safer than using your hand and frees both hands to operate tool.
15. DON T OVERREACH. Keep proper footing and bal ­ance at all times.
16. MAINTAIN TOOLSIN TO P CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
17. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bit s, cutters, etc.
18. USE RECOMMENDED ACCESSORIES. The use of accessories and att achments not recommended by Delt a may cause hazards or risk of injury to persons.
19. AVOID ACCIDENTA L STARTING. Make sure switch is in OFF position before plugging in power cord.
20. NEVER STAND O N TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accident ally cont acted.
21. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other p art that is damaged should be care ­fully checked to ensure that it will operate properly and perform it s intended function check for alignment of mov ­ing p art s, binding of moving p art s, breakage of p art s, mount ­ing, and any other conditions that may af fect its operation. A guard or other p art that is damaged should be properly rep aired or replaced.
22. DIRECTION O F FEED. Feed work into a blade or cutter against the direction of rot ation of the blade or cutter only.
23. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWEROFF. Dont leave tool until it comes to a complete stop.
24. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
25. MAKE SURE TO OL IS DISCONNECTED F R O M POWERSUPPLY while motor is being mounted, connected or reconnected.
26. W ARNING: The dust generated by cert ain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
4
SAFETY RULES FOR
AIR CLEANERS
1. FORYOUR O W N SAFETY, READ INSTRUCTION MANUALBEFORE OPERATING TH E TO OL. Learn the tool s application and limit ations as well as the specific hazards peculiar to it.
2. D O N O T ATTEMPT TO REMOVE O R REPLACE T H E FILTER(S) WHILE THE MACHINE IS IN OPERA­TION. MAKE CERTAIN AIR CLEANER IS DISCON­NECTED FROM THE POWER SOURCE.
3. D O NOT OPERATE THE AIR CLEANER WITHOUT T H E FILTER IN PLACE TO AVOID EXPOSURE TO RO­TATING PARTS AND OVERLOADING THE M O TO R.
4. THE USE of filters and attachments not recommend­ed b y Delt a may result in product damage or the risk of personal injury.
5. When suspending the Air Cleaner from the ceiling, MAKE CERTAIN the hardware is securely anchored into a wood structure. Always keep a minimum of 7 feet between bottom of Air Cleaner and the floor surface to allow for adequate head clearance. Also, use only prop ­erly sized chain to prevent the tool from falling.
6. TO REDUCE THE RISK O F ELECTRICAL SHOCK, do not expose to water or rain, and do not lif t the Air Cleaner by the power cord. D O N O T use the power cord as a hanging device.
7. When used in the port able application, MAKECER­TAIN the Air Cleaner is adequately supported, or securely clamped to the work surface to eliminate any potential for movement or damage from falling.
8. ALWAYSWEARADEQUATEEYE PROTECTION.
9. WHENNOTIN USE, BE CERTAIN TO STO R E AIR CLEANER IN A SAFE LOCATION TO ELIMINATE THE POTENTIAL O F DAMAGETO THEPOWER CORD O R TRIPPING HAZARDS.
10. MAKEWORKSHOP CHILDPROOF by unplugging tools from power source, using p adlocks, or by using a master switch.
11. MAINTAIN TOOLSIN TO P CONDITION. Keep filters clean for optimum performance. Follow instructions for changing and cleaning filters.
12. DANGER: D O NOT use this machine to filter any met al dust. Combining wood and metal dust can create an explosive hazard. This Air Cleaner is intended to be used to filter non-explosive atmospheres only.
13. IF Y O U A R E N O T thoroughly familiar with the oper ­ation of the Air Cleaner , obt ain advice from your super­visor , instructor or other qualified person.
14. W ARNING: D O N O T operate your Air Cleaner until it is completely assembled and inst alled according to the instruction manual.
15. PLACE POWERCORDINA SAFE LOCATION TO ELIMINATE TRIPPING HAZARDS.
16. USE FACE O RDUST MASK AND EYE PROTECTION. W ARNING: The dust generated by cert ain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas and provide for proper dust removal.
17. W ARNING: TO AVOID A POTENTIALLY DANGER­O U S SITUATION, DO N O T U S E AIR CLEANER TO DIS­SIPATE FUMES O RSMOKE. This Air Cleaner is intended for use in non-explosive, non-met allic atmospheres where only dry airborne dust is present.
18. GROUND the Air Cleaner per National Electric Code (N.E.C.) requirement s.
19. SAVE THESE INSTRUCTIONS. Refer to them fre ­quently and use them to instruct other users.
5
INTRODUCTION
Model No. 50-860 Delta Air Cleaner is specifically designed to quietly circulate and filter non-met allic dust which is generated throughout the work area. The Air Cleaner is furnished with two filters: a disposable outer filter which filters out 98% of p articles five microns in size; and the secondary filter will capture 85% of dust particles of one micron in size (one micron = one millionth of a meter). Breathing microscopic p articles can be a potential health hazard; therefore, filtering out microscopic dust p articles of the mentioned sizes will of fer a cleaner and safer environment. This Air Cleaner will filter the air in a room measuring 20 x 20 x 8 sixteen times an hour. If desired, multiple unit s can be used to filter larger areas. The Air Cleaner is virtually main­tenance free; an occasional cleaning and/or replacement of filters is the only maintenance required.
UNPACKING
The Air Cleaner is shipped complete in one shipping cont ainer . Carefully unp ack the Air Cleaner and all loose items from the shipping cont ainer . W ARNING: D O N O T LIFT T H E AIR CLEANER BY POWER CORD. Fig. 2 illustrates the content s of the cont ainer.
Fig. 2
A - Air cleaner
B - Four one-inch eye-bolts
C - Four 1/4 -20 flange nut s
D - Four rubber feet
A
B
C
D
6
ASSEMBLY INSTRUCTIONS
The Air Cleaner requires very little assembly; therefore, determine in which position the Air Cleaner will be used ­on the floor, bench or overhead. If the Air Cleaner will be used as a mobile unit, proceed to USING THE AIR CLEANER O N A BENCH O R FLOOR SURFACE section. If ceiling mounting is desired, proceed to section
MOUNTING THE AIR CLEANER TO A CEILING O R OVERHEAD SUPPORT.
IMPORTANT:When determining a location to mount the air cleaner, the unit will operate more efficiently when the air flow is unrestricted. Do not locate the unit in a corner or near any heating or cooling vents.
USING THE AIR CLEANER O N A BENCH O R
FLOOR SURFACE
1. Locate (4) self-adhesive rubber feet (A) Fig. 3, sup ­plied with the unit. Carefully place Air Cleaner on a firm supporting surface so there is access to the bottom of the cabinet as shown in Fig. 3. A p p ly o n e self-adhesive rubber p ad (A) Fig. 3, to bottom at each corner of air cleaner cabinet. The rubber feet will help eliminate vibra ­tion and the possibility of the air cleaner walking across the work or floor surface.
For operator safety, we suggest that the unit be clamped down when used on a work bench or posi­tioned on sawhorses.
Fig. 3
2. There are two convenient lif ting handles located on each side of the cabinet as shown in Fig. 4, to assist in carry ­ing the unit from one place to another. To avoid damage to the air filters, carry the air cleaner with the filters positioned away from your body. CAUTION: THIS TO O L WEIGHS APPROXIMATELY 50 POUNDS.
Fig. 4
A
7
Fig. 5
Fig. 6
MOUNTING THE AIR CLEANER TO THE CEILING O R
OVERHEAD SUPPORT
W ARNING: THIS TO O L WEIGHS APPROXIMATELY 50 POUNDS. MAKE CERTAIN THEUNIT IS SECURE­LY SUPPORTED WHEN MOUNTING TO A CEILING O R OVERHEAD SUPPORT.
1. Locate (4) one inch eye-bolt s, and (4) 1/4-20 flange nut s supplied with the unit.
2. Remove four screws, one of which is shown at (C) Fig. 5, from the top of air cleaner (D).
3. Thread one flange nut (E) Fig. 5, approximately half­way onto each eye-bolt (F) supplied, as shown.
4. Thread each eye-bolt (F) Fig. 5, into each of the four holes where screws (C) were removed in STEP 2.
5. Fig. 6, illustrates the four eye-bolt s (F) att ached to top of air cleaner . NOTE: To adjust the height of the air cleaner, loosen flange nut s (E) and rot ate eye-bolt s as necessary.Make certain the flange nut s (E) Fig. 6, are tightened down against the surface of the air cleaner af ter height adjustment s are made.
When suspending the air cleaner from the ceiling or other overhead support, make cert ain the supporting hardware (not supplied) is securely anchored into a wooden supporting structure as shown in Fig. 7.
W ARNING: NEVER SECURE MOUNTING HARDWARE TO D RY WALL, DROP CEILING TILE/FRAME, OR NON­STRUCTURAL MEMBERS.
W ARNING: Keep a minimum of seven feet between bottom of air cleaner and the floor surface.
D O N O T use rope, cable or power cord to suspend the unit from the ceiling. W e recommend that a chain should be used and rated for a minimum of a 100 lb. working load to firmly support the air cleaner. IMPORTA N T:When determining a location to mount the unit, the air cleaner will operate more efficiently when the air flow is unre ­stricted. Do not locate the unit in a corner or near any heating or cooling vents.
F
E
C
D
F
E
Fig. 7
8
CONNECTING AIR CLEANER TO POWERSOURCE
POWERCONNECTIONS
A s e p arate electrical circuit should be used for your tools.This circuit should not be less than #12 wire and should be protected with a 20 Amp fuse. Have a certified electrician replace or rep air a worn cord immedi ­ately . Before connecting the motor to a power line, make sure the switch is in the OFF position and be sure that the electric current is of the same characteristics as st amped on the motor nameplate. Running on low voltage will damage the motor .
M O TO R SPECIFICATIONS
Y our Air Cleaner is wired for 110-120 volt, 60 Hz alternating current. Before connecting the Air Cleaner to the power source, make sure the switch is in the OFF position. The 1050 RPM motor quietly circulates 850 cubic feet of air per mnute.
Fig. 9Fig. 8
GROUNDED OUTLET BO X
CURRENT CARRYING PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
GROUNDING MEANS
ADAPTER
In the event of a malfunction or breakdown, grounding provides a p ath of least resist ance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding con ­ductor and a grounding plug. The plug must be plugged into a matching outlet that is properly inst alled and grounded in accordance with all local codes and ordi ­nances.
Do not modify the plug provided - if it will not fit the out ­let, have the proper outlet inst alled by a qualified electri ­cian.
Improper connection of the equipment-grounding con­ductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding con­ductor. If rep air or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely under ­stood, or if in doubt as to whether the tool is properly grounded.
GROUNDING INSTRUCTIONS
CAUTION: THIS TO O L MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-hole recept acles that accept the tool’s plug, as shown in Fig. 8.
R e p air or replace damaged or worn cord immediately.
This tool is intended for use on a circuit that has an out ­let and a plug that looks like the one shown in Fig. 8. A temporary adapter, which looks like the adapter illus ­trated in Fig. 9, may be used to connect this plug to a 2-pole recept acle, as shown in Fig. 9, if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be inst alled by a qualified electrician. THIS ADAPTER IS NOT APPLICABLE IN CANADA. The green-colored rigid ear , lug, and the like, extending from the adapter must be connected to a permanent ground, such as a properly grounded outlet box, as shown in Fig. 9.
CAUTION: IN A L L CASES, MAKE CERTAIN THE RE­CEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A CERTIFIED ELEC­TRICIAN CHECK THE RECEPTACLE.
GROUNDED OUTLET BO X
9
Fig. 10
Fig. 1 1
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and a 3-pole recept acle which will accept the tool s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the air cleaner . An undersized cord will cause a drop in line volt age, resulting in loss of power and overheating. Fig. 10 shows the correct gage to use depending on the cord length. If in doubt, use the next heavier gage. The smaller the gage number , the heavier the cord.
EXTENSION CORDS
TOTA L LENGTH OF
CORD IN FEET
0 - 25
26 - 50
51 - 100
101 - 150
GAGE OF EXTENSION
CORD TO USE
18 A W G
16 A W G
14 A W G
12 A W G
ON/OFF SWITCH
The Air Cleaner is equipped with an in-line rocker switch (M) Fig.11, located on the power cord (N). To st art or stop the motor, press downward on the rocker switch. NOTE: The switch has markings on the side to determine the on/of f position. W e suggest that when finished with the air cleaner , the switch be turned of f rather than unplug ­ging the unit.
OPERATIONS
1. NOTE: The air cleaner may produce a slight odor for the first couple hours of operation due to the protective coating which is applied to internal component s. This odor will dissip ate and should be disregarded. IMPORTANT:Never oper­ate the air cleaner without air filters in place.
2. Fig. 12 illustrates the air cleaner as it can be used in bench-top sanding applications.
N
M
Fig. 12
10
Fig. 13
4. Figs. 14 and 15 illustrate the air cleaner as can be used in dry wall and basement cleaning applications. CAUTION: W e recommend that the air cleaner be clamped, as shown, if using sawhorses as a supporting surface.
Fig. 14
Fig. 15
3. Fig. 13 illustrates the air cleaner as can be used in circular saw applications.
11
6. Fig. 17, illustrates the air cleaner suspended from wooden ceiling support s for overhead operation. CAUTION: A LW AYS MAINTAIN AT LEAST A 7 CLEAR­ANCE BETWEEN THE BOTTOM OF THE AIR CLEANER AND THE FLOOR SURFACE FOR HEADCLEARANCE/PROTECTION.
When suspending the air cleaner from the ceiling or other overhead support, make certain the supporting hardware (not supplied) is securely anchored into a wooden supporting structure as shown in Fig. 17.
W ARNING: NEVER SECURE MOUNTING HARDWARETO DRY WALL, DROP CEILING TILE/FRAME, OR NON-STRUCTURAL MEMBERS.
Fig. 16
Fig. 17
5. Fig. 16, illustrates the air cleaner being used in a floor sanding application.
12
MAINTENANCE
CHANGING AND CLEANING FILTERS
1. T o remove the outer first st age filter (H) Figs. 18 and 19, lif t and pull out the bottom of the filter as shown.
2. Remove inner bag filter (J) Fig. 19, in the same manner.
3. The first st age filter (H) Figs. 18 and 19, can be re­placed or cleaned depending on it s condition. This filter can be cleaned in one of two methods: a shop-vac can be used to remove the dust, or compressed air can be used to blow the dust out of the filter .
Fig. 18
H
Fig. 21
H
J
W ARNING: COMPRESSED AIR CAN BE DANGEROUS. F O R OPERATO R SAFETY,D O NO T EXCEED A N AIR PRES­SURE O F 30 PSI O R POINT AIR NOZZLE TO WA R D ANYONE O R AIM AIR NOZZLE AT YOURO W N BODY. ALW AYS WEARSAFETY GLASSES A N D DUST MASKWHENPERFORMING THIS PROCEDURE.
4. The inner bag filter (J) Fig. 19, cannot be cleaned; it is disposable and must be replaced.
5.Inst all both filters in the reverse order in which they were removed. NOTE: Make certain the A I R FLOW ARROW on each filter is pointing inward toward the rear of the air cleaner, as illustrated in Fig. 19 .
Fig. 19 Fig. 20
IDENTIFICATION P LATE LOCATION
The identification plate (K) Fig. 20, showing the serial number and model of the air cleaner, is located at the rear of the air cleaner , directly below power cord. Please write these numbers on the front cover of this manual for future reference.
ACCESSORIES
Fig. 21, illustrates the replacement air filters that are available from Delt a.
PART NO. DESCRIPTION
50-858 (H) Disposable Pleated Filter (pre-filter) 50-859 (J) 3-pocket Internal Filter 50-857 Charcoal Filter (not shown)
H
J
Air Flow
K
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