Delta 50-820 User guide

INSTRUCTION MANUAL
Portable Single-Stage Dust Collector
(Model 50-820)
D AT E D 6-8-98 PA RT NO. 1348468
'Delta International Machinery Corp. 1998
2
TABLE OF CONTENTS
W ARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT SAFETY RULES FOR DUST COLLECTO R S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ASSEMBLY
Assembling Intake Flange To Dust Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembling Support Tube And Connector To Dust Collector Body . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembling Vacuum Hose To Dust Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembling Dust Bag To Dust Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONNECTING MACHINE TO POWER SOURCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Motor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
EXTENSION CORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATING CONTROLS AN D ADJUSTMENTS
Starting And S topping Dust Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Locking The Switch in The OFF Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TRANSPORTATION A N D STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Delt a will rep air or replace, at it s expense and at it s option, any Delt a machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delt a factory service center or authorized service st ation with proof of purchase of the product within two years and provides Delta with reasonable opportunity to ver ­ify the alleged defect by inspection. Delt a may require that electric motors be returned prep aid to a motor manufacturer s authorized st ation for inspection and repair or replacement. Delt a will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or rep air or alteration made or specifically authorized by anyone other than an authorized Delta Service facility or representative. Under no circumstances will Delt a be liable for incidenta l or consequential damages resulting from defec ­tive products. This warranty is Delt a s sole warranty and set s forth the customer s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether of merchantability , fitness for purpose, or otherwise, are expressly disclaimed by Delt a.
Delt a Building Trades and Home Shop Machinery
Two Y ear Limited Warranty
Printed in U.S.A.
3
IMPORTANT SAFETY RULES
W oodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are cert ain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possi ­bility of personal injury . However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury . But even the best guard won t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don t try it. Figure out an alternative procedure that feels safer . REMEMBER: Your personal safety is your responsibility .
This machine was designed for cert ain applications only . Delt a Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a p articular applica ­tion, DO N O T use the machine until you have first cont acted Delta to determine if it can or should be performed on the product.
DE LTA INTERNATIONAL MACHINERY CORP. MANAGER OF TECHNICAL SE RVICES 246 ALPHA DRIVE PITTSBURGH, PENNSYLVANIA 15238
(IN CANADA: 644 IMPERIAL ROAD, GUELPH, ONTARIO N1H 6M7)
W ARNING: FAILURE TO FOLLOW THESE RULES
M AY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOURO W N SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING T HE TO O L. Learn the tool s application and limit ations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYSWEAREYEPROTECTION.
4. GROUND ALLTOOLS. If tool is equipped with three­prong plug, it should be plugged into a three-hole electrical recept acle. I f a n adapter is used to accommodate a two­prong recept acle, the adapter lug must be att ached to a known ground. Never remove the third prong.
5. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
6. KEEP WORKAREA CLEAN. Cluttered areas and benches invite accident s.
7. DON T USE IN DANGEROUS ENVIRONMENT. Don t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
8. KEEP CHILDREN A N D VISITO R S A W AY . All children and visitors should be kept a safe dist ance from work area.
9. MAKE WORKSHOPCHILDPROOF with p adlocks, master switches, or by removing st arter keys.
10. DON T FORCE TO O L. It will do the job better and be safer at the rate for which it was designed.
11. U SE RIGHT TOO L. Don t force tool or att achment to do a job for which it was not designed.
12. WEARPROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelet s, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to cont ain long hair.
13. ALW AYS USE SAFETY GLASSES.W ear safety glasses. Everyday eyeglasses only have impact resist ant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty.
14. SECURE WORK. Use clamp s or a vise to hold work when practical. It s safer than using your hand and frees both hands to operate tool.
15. D O N T O V E R R E A C H . Keep proper footing and balance at all times.
16. MAINTAIN TOOLSIN TO PCONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
17. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bit s, cutters, etc.
18. USERECOMMENDED ACCESSORIES. The use of accessories and att achments not recommended by Delt a may cause hazards or risk of injury to persons.
19. REDUCE THE RISK O F UNINTENTIONAL STAR T­I NG . Make sure switch is in OFF position before plugging in power cord.
20. NEVER STAND O NTO O L. Serious injury could occur if the tool is tipped or if the cutting tool is accident ally cont acted.
21. CHECK DAMAGEDPARTS. Before further use of the tool, a guard or other p art that is damaged should be care­fully checked to ensure that it will operate properly and perform it s intended function check for alignment of moving part s, binding of moving p arts, breakage of p art s, mounting, and any other conditions that may af fect it s operation. A guard or other p art that is damaged should be properly rep aired or replaced.
22. DIRECTION O F FEED. Feed work into a blade or cutter against the direction of rot ation of the blade or cutter only.
23.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWEROFF
. Don t leave tool until it comes to a complete
stop.
24. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
25. MAKESURE TOO L IS DISCONNECTED FROM POWER SUPPLY
while motor is being mounted, connected or re-
connected.
26. W ARNING: The dust generated by cert ain woods and wood products can be injurious to your health. Always oper ­ate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
4
IMPORTANT SAFETY RULES FOR
DUST COLLECTORS
W ARNING:
Basic precautions should always be followed when using your dust collector. To reduce the risk of injury, electrical shock or fire, comply with the safety rules listed below:
1. READand underst and the instruction manual before operating the dust collector .
2. D O N O T leave the dust collector plugged into the electrical outlet. Unplug dust collector from the outlet when not in use and before servicing, changing bags, unclogging and cleaning.
3. A L W A Y S turn the power switch OFF before unplug­gi ng the dust collector.
4. W ARNING: TO REDUCE THE RISK O F ELECTRI­CAL SHOCK, do not use on wet surfaces. Do not expose to rain. S tore indoors.
5. FOLLOWall electrical and safety codes, including the National Electric Code (NEC) and the Occup ational Safety and Health Regulations (OSHA). All electrical connections and wiring should be made by qualified personnel only.
6. D O N O T use the dust collector to pick up flammable or combustible liquids, such as gasoline. NEVERuse the dust collector near any flammable or combustible liquids.
7. U S E the dust collector to pick up wood materials only . D O N O T use the dust collector to pick up met al shavings, met al dust, or p arts.
8. NEVER use the dust collector to dissip ate fumes or smoke. NEVER pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
9. U S E only as described in this manual. U S E only ac­cessories recommended by Delt a.
10. D O N O T pull the dust collector by the power cord. NEVER allow the power cord to come in contact with sharp edges, hot surfaces, oil or grease.
11. D O N O T unplug the dust collector by pulling on the power cord. A L W A Y S grasp the plug, not the cord.
12. D O N O T handle the plug or dust collector with wet hands.
13. REPLACE a damaged cord immediately. D O N O T use a damaged cord or plug. If the dust collector is not operating properly, or has been damaged, lef t outdoors or has been in cont act with water, return it to an Authorized Service Center for service.
14. D O N O T use the dust collector as a toy . D ONOT use near or around children.
15. D O N O T insert fingers or foreign object s into the dust int ake port. Keep hair , loose clothing, fingers, and all body parts away from openings and moving part s of the dust collector .
16. D O N O T use the dust collector without the dust col ­lection bag in place and properly secured.
17. A L W A Y S use safety gates to cover dust port s when the dust collector is not in use or mounted to a support ­ing surface for storage.
18. PERIODICALLY INSPECT dust bag for any cut s, rip s or tears. NEVER operate the dust collector with a damaged bag or vacuum hose.
19. The dust collector is designed for home use or light commercial duty O N LY!
20. CONNECT dust collector to a properly grounded out­let only . See grounding instructions.
SAVE THESE INSTRUCTIONS
5
UNPACKING
Y our 50-820 Dust Collector is shipped complete in one cont ainer . Carefully remove the dust collector and all loose p art s from the cont ainer . Figs. 2 and 3 illustrate the component s of the dust collector . W ARNING: D O N O T CONNECT THE DUST COLLECTO R TO THE POWERSOURCE UNTIL TH E MACHINE IS COMPLETELY ASSEMBLED AND YO U H AVE READAND UNDERSTAND THE ENTIRE OWNER S MANUAL.
1 -Dust Collector
2 -10’ long, 4 Diameter
Vacuum Hose
3 -Dust Collector Bag
Fig. 2
Fig. 3
4 -Dust Collector Hood
5 -Clamps for Tubular
Supports (2)
6-Int ake Flange
7 -Hose Clamps (2)
8 -Angled Support Tu b e
9 -5/16-18 x 5/8
Hex Head Screw
10 -5/16 Flat Washers (2)
11 -5/16-18 Hex Nut
12 -Upper Support T u be
2
1
3
4
5
6
12
7
8
9
11
10
6
Fig. 4
ASSEMBLY
Fig. 5
Fig. 6
Fig. 7
ASSEMBLING INTAKE FLANGE TO DUST COLLECTO R
1. Loosen and remove four screws (A) Fig. 4, from flange (B) of air cleaner .
2. Align holes in flange (B) Fig. 4, with four holes in flange adapter (C) and fasten connector to dust collector as shown in Fig. 5, with screws (A) removed in STEP 1.
NOTE: WARNING LABEL O N FLANGE ADAPTER (C) MUST FACE TO WARD THE TOP OF DUST COLLEC­TOR.
ASSEMBLING SUPPORT TUBE AND CONNECTOR TO DUST COLLECTO R BODY
1. Assemble clamp (D) Fig. 6, onto the end of tube (E) and insert smaller end of angled support tube (F) into tube (E) and tighten clamp (D), as shown properly assembled in Fig. 7.
A
C
B
A
A
C
F
D
E
7
Fig. 8
Fig. 9
Fig. 10
Fig. 1 1
2. Align hole in upper support tube (G) Fig. 8, with flange (H) located at the bottom connector (J) and fasten support tube to flange with screw (K), flat washers (L), and hex nut (M). NOTE: Flat washers will be positioned on each side of flange.
3. Place the remaining small clamp (D) Fig. 9, onto the split end of angle support tube (F). Insert upper support tube assembly (G) with connector (J) att ached, and tighten clamp (D) as shown assembled in Fig. 9.
ASSEMBLING VACUUM HOSE TO DUST COLLECTO R
1. Place hose clamp (A) Fig. 10, onto one end of 4 diameter vacuum hose (B) and slide hose around con ­nector (C) as shown in Fig. 11. Tighten hose clamp (A).
G
H
K
L
L
M
J
D
G
F
J
A
B
C
A
8
Fig. 12
Fig. 13
Fig. 14
Fig. 15
2. Place the remaining hose clamp (A) Fig. 12, around the other end of vacuum hose (B) and slide hose (B) onto connector (C) and tighten hose clamp (A). NOTE: If desired, connector (C) can be rot ated in the vertical posi ­tion, as shown in Fig. 13.
ASSEMBLING DUST BAG TO DUST COLLECTO R
Loosely thread end of dust bag strap (A) through clamp (B) as shown in Fig. 14. Place open end of dust bag (C) Fig. 15, over outlet flange (D) and firmly pull strap (A) to fasten dust collection bag to outlet flange.
C
A
B
C
A
B
C
A
D
9
CONNECTING MACHINE TO POWER SOURCE
POWER CONNECTIONS
A s e p arate electrical circuit should be used for your tools. This circuit should not be less than #12 A W G a n d should be protected with a 20 amp, time lag fuse. Have a certified electrician rep air or replace damaged or worn cord immediately. Before connecting the motor to the power line, make cert ain the switch is in the OFF position and be sure that the electric current is of the same characteristics as st amped on the motor name­plate. All line connections should make good cont act. Running on low voltage will damage the motor.
W ARNING: D O N O T EXPOSE THE DUST COLLECTO R TO RAIN O R OPERATETHE MACHINE IN DAMPLOCATIONS.
M O TO R SPECIFICATIONS
The motor of the Model 50-820 Dust Collector is shipped wired for 120 Volt s. Before connecting the dust collector to the power source, make cert ain the switch is in the OFF position.
GROUNDING INSTRUCTIONS
W ARNING: THIS TO O L MUST BE GROUNDEDWHILE IN US E TO PROTECT THE OPERATO R FROM ELECTRIC SHOCK.
This dust collector must be grounded. If it should malfunction or break down, grounding provides a p ath of least resist ance for electric current to reduce the risk of electric shock. This dust collector is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly inst alled and grounded in accordance with all local codes and ordinances.
W ARNING: Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the out ­let is properly grounded. Do not modify the plug provided with the dust collector . If it will not fit the outlet, have a proper outlet inst alled by a qualified electrician.
Fig. 16
Fig. 17
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST O F THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING MEANS
ADAPTER
This dust collector is for use on a normal 120-volt circuit and has a grounded plug that looks like the plug illustrat ­ed in Fig. 16.
If a properly grounded outlet is not available, a temporary adapter, shown in Fig. 17, may be used for connecting the 3-prong grounding type plug to a 2-prong recept acle. The temporary adapter should be used only until a properly grounded outlet can be inst alled by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place with a met al screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code .
10
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and a 3-hole recept acle which will accept the tool s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the dust collector . An undersized cord will cause a drop in line volt age resulting in loss of power and overheating. Fig. 18, shows the correct size to use depending on cord length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
TO TAL LENGTH OF
CORDIN FEET
0-25 26 - 50 51 - 100
101 - 150
GAGEOF EXTENSION
CORDTO USE
16 A W G
16 A W G
14 A W G
12 A W G
Fig. 18
OPERATING CONTROLS & ADJUSTMENTS
Fig. 19
Fig. 20
Fig. 21
W ARNING: BE FORE OPERATING T H E MACHINE, FOR OPERATO R SAFETY, MAKE CERTAIN THE DUST INTAKE PORTIS COVEREDWITH THE VACUUM HOSE. TH E R O TATING FA N INSIDE T H E BLOWER HOUS­ING IS ACCESSIBLE THROUGH THE DUST INTAKE PORT A ND IS HAZARDOUS. ALW AYS WEARPROPER APPAREL.D O NOT WEAR JEWELRY,AN D KEEP FINGERS A N D ALL FOREIGN OBJECTS OU T OF THE DUST INTAKE PORT.ALW AYS FOLLOW THE SAFETY RULES DESCRIBED O N PAGES3 A N D 4 OF THIS MANUAL.
STARTING A N D STOPPING DUST COLLECTO R
The ON/OFF power switch (A) Fig. 19, is located on the side of the motor . To turn the machine ON , move the switch toggle (B) upward. To turn the switch OFF , move the switch toggle (B) downward.
LOCKING SWITCH IN T H E OFF POSITION
W e suggest that when the dust collector is not in use, the switch be locked in the OFF position. This can be done by grasping the switch toggle (B) Fig. 20, and pulling it out of the switch (A) as shown. With the switch toggle removed, the switch will not operate. However, should the switch toggle be removed while the machine is running, the switch can be turned OFF once, but cannot be rest arted without inserting switch toggle (B).
SAFETY G ATES
1. The dust collector is equipped with two safety gates (A) Fig. 21. IMPORTANT:When the dust collector is in use, the safety gates (A) Fig. 21, should always be in the open position, to allow dust and wood chip s to flow freely through the vacuum hose (B) and into the dust collection bag (C).
2. IMPORTA N T:When the dust collector is not in use, the safety gates (A) Fig. 21, should always be pushed inward into the closed position over the inlet and outlet housings (as shown) to avoid anyone coming in cont act with the fan blade or sharp edges and promote operator safety .
A
B
A
B
B
A
A
C
11
OPERATIONS
Fig. 22
1. This versatile dust collector is light, comp act and can easily be transported to a variety of locations for use in and out of the workshop. It s sturdy tubular frame (A) Fig. 22, featuring four rubber feet, three of which are shown at (B), allows the dust collector to sit securely on the floor or supporting shelf without creeping or walking across the supporting surface during operation.
A
B
B
2. Fig. 23, illustrates the dust collector positioned on the floor and at the rear of a wood lathe to ef fectively clear the wood chip s away from the work area. Note how the support tube (A) keeps the vacuum hose and collector hood (B) in position behind the work area, without hindering the operator.
Fig. 23
B
A
12
Fig. 24
Fig. 25
3. Fig. 24 illustrates the dust collector positioned on a lower shelf and used to collect dust in a small router applica ­tion. In this p articular application, the angular support tube is not being used to support the dust collector hood and vacuum hose (B). However, the dust collector hood is shown clamped at (C) to the t able top for ef fective dust collection.
4. The vacuum hose (B) Fig. 25, can be fitted with a variety of connectors to accommodate any type of woodwork­ing machine. Fig. 25, illustrates the dust collector positioned behind a t able saw and att ached to the dust chute of the saw through a specially designed dust connector hood (D) which accept s a 4 diameter hose.
C
B
B
D
13
Fig. 26
Fig. 27
5. Fig. 26 illustrates the dust collector att ached to a portable bench top planer through an accessory dust connector hood.
6. Cleaning out the truck bed is an­other application for the dust collector , as shown in Fig. 27; however, it should not be us e d t o p ick u p m e t allic object s.
14
TRANSPORTATION A N D STORAGE
Fig. 29
Fig. 30
Fig. 28
1. The dust collector features a convenient carrying handle with rubber grip (A) Figs. 28 and 29, which allows the unit to be carried easily from one job area to another . IMPORTANT:THE DUST COLLECTO R WEIGHS APPROXIMATELY 39 LBS. CARE SHOULD BE TAKEN WHENLIFTING A N D TRANSPORTING THE MACHINE.
2. In addition to the carrying handle, the machine features a welded mounting bracket (B) Fig. 28, with hole for mounting the dust collector to a wall or wooden sup ­port (when not in use) as shown in Fig. 30. Two rubber feet (C) Fig. 28, on the tubular frame help s support the unit for storage and prevent s damage to wall or support ­ing surface. IMPORTANT:ALW AYS use safety gates to cover dust port s when the dust collector is not in use or mounted to a supporting surface for storage.
MAINTENANCE
NOTE: Before any maintenance or service is performed, be sure the dust collector is discon­nected from the power source to prevent accident al st arting and the safety gates closed. All main ­tenance other than the items recommended in this manual should be performed by an authorized Delt a Service Center.
1. IMPORTA N T:Always disconnect the machine from the power source before performing any maintenance procedures.
2. The condition of the dust bag should be checked periodically for damage and emptied on a regular basis. Do not transport the machine with a full dust bag.
3. Clean and apply a dry silicone lubricant monthly to the impeller to remove any dirt or build-up of pitch, gum and wood shavings.
A
C
B
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