REPLACEMENT PARTS .......................................................... 13
SERVICE AND REPAIRS ......................................................... 13
FRANÇAIS ................................................................................ 14
ESPAÑOL .................................................................................27
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS
EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or
serious personal injury or property damage.
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all
machinery, there are certain hazards involved with the operation of the product. Using the machine with
respect and caution will considerably lessen the possibility of personal injury. However, if normal safety
precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such
as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your
potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out
an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility. For additional
information please visit our website www.DeltaMachinery.com.
This machine was designed for certain applications only. DELTA® Power Equipment Corporation
strongly recommends that this machine not be modified and/or used for any application other than
that for which it was designed. If you have any questions relative to a particular application, DO NOT use the
machine until you have first contacted DELTA® to determine if it can or should be performed on the product.
If you have any questions relative to its application DO NOT use the product until you have written DELTA
Equipment Corporation and we have advised you. Contact us online at www.DeltaMachinery.com or by mail at
Technical Service Manager, DELTA® Power Equipment Corporation, 4825 Highway 45 North, Jackson, TN 38305.
Information regarding the safe and proper operation of this tool is available from the following sources:
• Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851or online at www.powertoolinstitute.com
• National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201
• American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org - ANSI 01.1
Safety Requirements for Woodworking Machines
• U.S. Department of Labor regulations www.osha.gov
®
Power
2
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to
protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we
use the symbols below. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided,
may result in property damage.
GENERAL SAFETY RULES
WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE
•
UNIT.
Learn the unit’s application and limitations as well as the specific hazards peculiar to it.
KEEP WORK AREA CLEAN.
•
DON’T USE IN DANGEROUS ENVIRONMENT.
•
Keep work area well-lighted.
KEEP CHILDREN AND VISITORS AWAY.
•
DISCONNECT UNIT
•
CHECK DAMAGED PARTS.
•
before servicing.
Cluttered areas and benches invite accidents.
Don’t use this unit in damp or wet locations, or expose it to rain.
All children and visitors should be kept a safe distance from work area.
Before further use of the unit, properly repair or replace any part that is damaged.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
1. Read and understand the warnings posted on the
machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
2. Replace the warning labels if they become
obscured or removed.
3. This Oscillating Spindle Sander is designed
and intended for use by properly trained and
experienced personnel only. If you are not familiar
with the proper and safe operation of an edge
sander, do not use until proper training and
knowledge have been obtained.
4. Do not use this machine for other than its intended
use. If used for other purposes, DELTA® Power
Equipment Company, Inc. disclaims any real or
implied warranty and holds itself harmless from any
injury that may result from that use.
5. Always wear approved safety glasses/face shields
while using this Oscillating Spindle Sander.
6. Before operating this sander, remove tie, rings,
watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine
long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
7. Wear ear protectors (plugs or muffs) during
extended periods of operation.
8. Some dust created by power sanding, sawing,
grinding, drilling and other construction activities
contain chemicals known to cause cancer,
birth defects or other reproductive harm. Some
examples of these chemicals are
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk of exposure varies, depending on how often
you do this type of work. To reduce your exposure to
these chemicals, work in a well-ventilated area and
work with approved safety equipment, such as face or
dust masks that are specifically designed to filter out
microscopic particles.
9. Do not operate this machine while tired or under
the influence of drugs, alcohol or any medication.
10. Make certain the switch is in the OFF position
before connecting the machine to the power
source.
11. Make certain the machine is properly grounded.
12. Make all machine adjustments or maintenance with
the machine unplugged from the power source.
continued on page 4
3
13. Form a habit of checking to see that all extra
equipment such as adjusting keys, wrenches,
scrap, stock, and cleaning rags are removed away
from the machine before turning on.
14. Keep safety guards in place at all times when the
machine is in use. If removed for maintenance
purposes, use extreme caution and replace the
guards immediately when maintenance is complete.
15. Make sure the sander is firmly secured to the floor
before use.
16. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced.
17. Provide for adequate space surrounding work area
and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of
scrap material, oil and grease.
19. Keep visitors a safe distance from the work area.
Keep children away.
20. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
21. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay" are careless acts that can result in serious
injury.
22. Maintain a balanced stance at all times so that
you do not fall or lean against the sanding spindle
or other moving parts. Do not overreach or use
excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed
rate. Do not force a tool or attachment to do a job
for which it was not designed. The right tool will do
the job better and safer.
24. Use recommended accessories; improper
accessories may be hazardous.
25. Maintain machinery with care. Follow instructions
for lubricating and changing accessories.
26. Turn off the machine before cleaning. Use a brush
or compressed air to remove dust or debris—do not
use your hands.
27. Do not stand on the machine. Serious injury could
occur if the machine tips over.
28. Never leave the machine running unattended. Turn
the power off and do not leave the machine until it
comes to a complete stop.
29. At all times hold the stock firmly.
30. Do not use this sander for other than it intended
use. If used for other purposes, DELTA® Power
Equipment Corporation disclaims any real or
implied warranty and holds itself harmless for any
injury or damage which may result from that use.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and
should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords
which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before
connecting the machine to the power line, make sure the switch (s) is in the "OFF" position and be sure that the
electric current is of the same characteristics as indicated on the machine. All line connections should make good
contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 115 volts, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF" position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with
insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor
to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood,
or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that
accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED.
IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
GROUNDED
OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
FIG. AFIG. B
5
EXTENSION CORDS
Use proper extension cords. Make
sure your extension cord is in good
condition and is a 3-wire extension cord which has a
3-prong grounding type plug and matching
receptacle which will accept the machine’s plug.
When using an extension cord, be sure to use one
heavy enough to carry the current of the machine.
An undersized cord will cause a drop in line voltage,
resulting in loss of power and overheating. The table
shows the correct gauge to use depending on the
cord length. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere
Rating
0-6
0-6
0-6
0-6
6-10
6-10
6-10
6-10
10-12
10-12
10-12
10-12
12-16
12-16
12-16
VoltsTotal Length
120
120
120
120
120
120
120
120
120
120
120
120
120
120
120
of Cord in
Feet
up to 25
25-50
50-100
100-150
up to 25
25-50
50-100
100-150
up to 25
25-50
50-100
100-150
up to 25
25-50
GREATER THAN 50 FEET NOT RECOMMENDED
FIG. C
Gauge of Extension
Cord
18 AWG
16 AWG
16 AWG
14 AWG
18 AWG
16 AWG
14 AWG
12 AWG
16 AWG
16 AWG
14 AWG
12 AWG
14 AWG
12 AWG
KEY FEATURES AND COMPONENTS
1. Cast iron tilting table.
2. On-board spindle storage
3. 2" dust port with 4" adapter
4. Power switch
5. Sanding spindle
6. Interchangeable table insert
7. Table tilt lock levers
FIG. 1
6
FUNCTIONAL DESCRIPTION
Heavy Duty Oscillating Bench Spindle Sander is designed for sanding or polishing flat, round, or curved surfaces on
wood and plastic materials.
PRODUCT SPECIFICATIONS
Oscillation rate 29 strokes/min
Oscillation stroke15⁄16"(24mm)
Spindle Speed1720 Rpm
Motor½ Hp, 110 V, 7.5 A
Table Size14 ½ “ X 14 ½ “ (368 X 368 mm)
Table Tilt0° to 45°, 0° to -45°
Spindle Size Range¼ “ - 3" (6.2 - 50.8 mm)
Dust Chute2" (50.8mm) with 4" (101.6mm) Adapter
Base Dimensions 14 ½ “ X 14 ½ “ (368 X 368 mm)
Weight81 lbs (37 Kg)
UNPACKING
The machine is heavy, be careful when removing it from the shipping container! Failure to comply
may cause serious injury and/or damage to the sander and/or property!
Your DELTA® Heavy Duty Oscillating Bench Spindle Sander comes packed in a single container. Use a safety strap to
avoid tip-over when lifting machine. Check shipping carton and machine for damage before unpacking.
Open the shipping container. Carefully remove packaging materials, parts and machine from shipping carton. Always
check for and remove protective shipping materials around motors and moving parts. Lay out all parts on a clean
work surface and check that all parts are present and in good condition:
DESCRIPTION (QUANTITY)
Oscillating bench top spindle sander (1)
2" to 4" dust port adaptor (1)
1/4" sanding spindle (1)
1/2" sanding spindle (1)
5
/8" sanding spindle (1)
1 ½" sanding spindle (1)
Compare the items to inventory figures; verify that all items are accounted for before discarding the shipping box.
Report any missing or damaged parts to your distributor or dealer. Prior to tool assembly and use, read this manual
thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures.
Remove any protective materials and coatings from all of the parts and the drum sander. The protective coatings
can be removed by spraying WD-40 on them and wiping it off with a soft cloth. This may need redone several times
before all of the protective coatings are removed completely.
If any parts are missing, do not attempt to plug in the power cord and turn “ON" the machine. The
machine should only be turned “ON" after all the parts have been obtained and installed correctly.
• Loosen the Phillips head screw on the bracket clamp
located at the bottom of the spindle. See Figure 2.
• Slide the sanding sleeve onto the spindle completely,
ensuring the sleeve slides under the bracket clamp as
shown.
• Re-tighten the screw on the bracket clamp to secure the
sleeve in place.
• To ensure the sleeve is secure on the spindle, pull on the
sleeve to make sure it does not slide.
FOR 1 ½" & 2" SPINDLES
NOTE: The threads at the top of the 1 ½" and 2" spindles are
reverse threaded. To tighten the nut at the top of the spindle
during steps 2 and 3, turn counter clockwise.
• Slide the sanding sleeve onto the spindle, ensuring the
bottom edge of the sleeve is even with the bottom edge of
the spindle.
• Using the 12 mm wrench (supplied) tighten the nut on
the top of the spindle by turning counter clockwise. See
Figure 3.
• To ensure the sleeve is secure on the spindle, pull on it. If
the sleeve slides on the spindle, continue tightening the nut
at the top in ½-turn increments as needed.
TOOLS REQUIRED
• 12mm wrench
• Phillips head screw driver
FIGURE 2
FIGURE 3
INSTALL SPINDLES
NOTE: Reverse threads are used to attach the spindle
to the machine.
Make sure that the switch is in “OFF"
position and that the power cord is
unplugged.
• If installed, remove the table insert to allow better
access the spindle seat.
• Using a 17 mm wrench to hold the spindle seat
stationary, screw the bottom threads of the spindle
into the spindle seat counter clockwise until hand
tight.
• Use a second 17 mm wrench, placed over the
retaining nut on the spindle (see Figure 4), to tighten
the spindle no more than another ½ turn.
NOTE: Do not over tighten the spindle as this can make
it difficult to remove later.
FIGURE 4
8
ASSEMBLY
SELECT AND INSTALL THE
TABLE INSERT
Failure to use the proper insert with the corresponding spindle may result in injury and/or damage to
the machine or the work piece.
Your DELTA® Heavy Duty Oscillating Bench Spindle Sander comes with four table insert plates. The two table
inserts with the smaller diameter openings are designed for use with the ¼", ½", and 5/8" sanding spindles while the
two table inserts with the larger openings are designed for use with the 1 ½’ and 2" sanding spindles.
The table inserts with the round openings are designed for sanding jobs where the table is in the fully horizontal
position. The table inserts with the oblong openings are for beveled sanding.
SPINDLE SIZE
(diameter)
¼"SmallOblong or Round
½"SmallOblong or Round
5
/8"SmallOblong or Round
1 ½"LargeOblong or Round
2"LargeOblong or Round
• Using the recommended table inserts shown in
Figure 5, select the desired table insert.
• Slip the table insert over the spindle. Ensure the table
insert is properly seated by aligning the small notch
in the table insert with the corresponding small tab in
the table as shown in Figure 6.
RECOMMENDED TABLE INSERT
Opening Size Opening Shape
FIGURE 5
CONNECT TO A DUST COLLECTOR
Your DELTA® Oscillating Bench Spindle Sander
is equipped with a 2" to 4" dust port adaptor that
enables you to attach it to a standard dust collection
system using either a 2" or 4" connection. This must
be connected to dust collector hoses to ensure safe
operation.
Do not attempt to operate this
tool without first connecting it to an
adequate dust collection system.
Always turn on the dust collector before
starting the sander and always stop the
sander before turning off the dust collector.
Locate the 2" diameter dust outlet on the rear of the
machine (see Figure 7).
If your dust collector uses a 2" hose, attach it by fitting
the hose over the existing dust port on the back of the
sander.
If your dust collector has a 4" hose, fit the supplied
2" to 4" adaptor over the existing dust port on the
machine, then attach the hose from your dust collector
to the 4" outlet on the adaptor.
FIGURE 6
FIGURE 7
9
ASSEMBLY
ON-BOARD STORAGE FOR
SPINDLES AND TABLE INSERTS
This sander features on-board storage for three table
inserts and four sanding spindles.
Storage for the sanding spindles can be found on the
right side of the machine (See Figure 8) while storage
slots for the table inserts are located on the left side.
For convenience and safety, keep all table inserts and
sanding spindles that are not being used stored in their
proper areas.
OPERATION
Failure to read and understand the
instructions, warnings and safety
guidelines provided in this manual may lead to serious
injury and / or damage to machine or the work piece.
FIGURE 8
Be sure the sanding spindle is
securely installed in the machine.
Make sure the table tilt locking levers
are secured and that the table is
locked in place at the desired angle or tilt.
Make sure the machine is installed on
a flat, sturdy and stable surface able
to support the weight of the machine and the work
piece to be sanded.
Select and install the desired sanding spindle with the
corresponding table insert (see page 9).
• Ensure the table is at the correct sanding angle
and that the table position is locked in place.
• To start the machine, remove the lock-out pin and
push the green “START" button. Wait for the spindle
to reach full speed before sanding.
• Hold the work piece firmly and work from a stable
standing position. When the table is fully horizontal
(90°), you may sand from any part of the table.
When the table is tilted, make sure the work piece
is positioned on the front half of the table. (See
Figure 9.)
• To achieve the best finish results and to ensure
maximum sanding sleeve life, slowly move the work
piece back and forth across the entire surface of the
sanding spindle
• To stop the machine, push the red “Stop" button and
wait for the spindle to come to a complete stop.
FIGURE 9
• When you have finished using the machine be sure
to re-install the lock-out pin and unplug the machine
from the power source.
10
ADJUSTMENTS
ADJUSTING THE TABLE TILT
For any bevel sanding operation,
you must use a table insert with an
oblong-shaped opening. Failure to do so may lead
to serious injury and / or damage to machine or the
work piece.
• Loosen both table tilt locking levers. (see Figure 10).
• Tilt the table until the pointer is at the desired angle.
• Re-tighten both locking levers.
SQUARING THE TABLE TO THE
SPINDLE
When sanding with the table positioned at 90°, it is
important that the table surface be square to the
sanding spindle. Periodically, it is a good idea to ensure
proper alignment between the table and spindle.
With a spindle installed, use a square to check the
position of the table relative to the sanding spindle (see
Figure 11). The square should be flat against the table
and the spindle from both front and back.
FIGURE 10
If the table and sanding spindle are not square, use the
following procedure.
• Ensure the table tilt indicator is at 90°.
• Unlock both table tilt levers .
• Adjust the fixed stop as shown in Figure 12.
• Lock both table tilt levers and use a square to
re-check table/spindle alignment.
• Repeat steps 2-4 until the table surface and sanding
spindle are perpendicular.
• Make sure the pointer reads 90°. If the pointer needs
to be adjusted loosen the screw and adjust to the
correct position.
FIGURE 11
FIGURE 12
11
RECOMMENDED MAINTENANCE
NOTE: Disconnect machine from power source before
performing any maintenance.
LUBRICATION
All bearings are sealed and permanently lubricated. No
further lubrication is needed.
ROUTINE INSPECTION
It is recommended that you periodically inspect your
spindle sander as a precautionary action. During this
time, check for the following:
• Inspect all hardware, fittings and fasteners that may
have loosened due to vibration and re-tighten as
needed.
• Check for dust and/or wood particles that may have
accumulated on or in the machine. Check all dust
collection fittings – re-tighten as needed.
• Inspect the ON/OFF SWITCH for damage before each
use. Periodically inspect the power cord and plug for
damage. If necessary replace the power cord and the
plug at the first signs of visible damage.
• Check all table inserts, spindles and sanding sleeves
for damage and replace if necessary.
REPLACING THE SANDING
SLEEVES
Make sure that the switch is in “OFF"
position and that the power cord is
unplugged.
NOTE: Reverse threads are used to attach the spindle
to the machine.
• Remove the table insert by lifting it up and over the
sanding spindle.
• Using two 17 mm wrenches, as shown in Figure 4
(page 8), loosen the spindle by turning it clockwise.
• With the 17 mm wrench still positioned on the spindle
seat, unscrew (clockwise) the spindle with your hand
and remove.
• To remove the ¼", ½", or 5/8" sanding sleeve, loosen
the Phillips head screw at the bottom of the spindle
and pull the sanding sleeve and spindle apart.
To remove the 1 ½" or 2" sanding sleeve, use the
supplied 12 mm wrench to loosen (clockwise) the nut
at the top of the spindle. Pull the sanding sleeve and
spindle apart.
• To install a new sanding sleeve, follow the directions
on page 8 (INSTALL SANDING SLEEVES ONTO
SPINDLES).
ACCESSORIES
A complete line of accessories is available from your DELTA® Supplier, DELTA® Factory Service Centers, and
DELTA® Factory Service Centers, and DELTA® Authorized Service Centers. Please visit our Web Site www.
DeltaMachinery.com for an online catalog or for the name or your nearest supplier.
Since accessories other than those offered by DELTA
®
have not been tested with this product,
use of such accessories could be hazardous. For safest operation, only DELTA® recommended
accessories should be used with this product.
WARRANTY
To register your tool for warranty service visit our website at www.DeltaMachinery.com.
Five Year Limited New Product Warranty
DELTA® will repair or replace, at its expense and at its option, any new DELTA® machine, machine part, or machine accessory which in normal
use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a DELTA
center or authorized service station with proof of purchase of the product within five years and provides DELTA
to verify the alleged defect by inspection. For all refurbished DELTA
for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone
other than an authorized DELTA
damages resulting from defective products. Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you. This warranty is DELTA
with respect to defective products; all other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are
expressly disclaimed by DELTA
1-800-223-7278. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.
®
service facility or representative. Under no circumstances will DELTA® be liable for incidental or consequential
®
. For further detail of warranty coverage and warranty repair information, visit www.DeltaMachinery.com or call
®
product, the warranty period is 180 days. DELTA® will not be responsible
®
’s sole warranty and sets forth the customer’s exclusive remedy,
®
with reasonable opportunity
®
factory service
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America,
see country specific warranty information contained in the packaging, call the local company or see website for warranty
information.
12
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