Delta 28-400 User Manual
14 in. Steel Frame Band Saw
Scie à ruban
avec structure en acier
355,6 mm (14 po)
Sierra cinta de bastidor
de acero de 355.6 mm
(14 pulg.)
Français (20)
Español (38)
www.DeltaMachinery.com
Instruction Manual
Manuel d’utilisation
Manual de instrucciones
INSTRUCTIVO DE OPERACIÓN, CENTROS
DE SERVICIO Y PÓLIZA DE GARANTÍA.
LÉASE ESTE INSTRUCTIVO
ANTES DE USAR EL PRODUCTO.
28-400
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ................................... 2
SAFETY GUIDELINES - DEFINITIONS ....................................3
GENERAL SAFETY RULES ......................................................3
ADDITIONAL SPECIFIC SAFETY RULES ...............................4
POWER CONNECTIONS ..........................................................5
MOTOR SPECIFICATIONS ....................................................... 5
GROUNDING INSTRUCTIONS ................................................5
EXTENSION CORDS ................................................................ 6
KEY FEATURES AND COMPONENTS ....................................7
FUNCTIONAL DESCRIPTION ..................................................7
PRODUCT SPECIFICATIONS ...................................................8
UNPACKING ..............................................................................8
ASSEMBLY ................................................................................9
Stand Assembly ..................................................................9
Secure Table To Table Trunnion System ............................. 9
Attach the Saw to the Stand ...
Install Blade Tensioning Knob ...........................................10
Install Band Saw Blade .....................................................10
Adjust the Blade Tracking ................................................11
Insert Throat Plate .............................................................11
Square Table to Blade ......................................................11
............................................ 9
OPERATION ............................................................................12
STARTING AND STOPPING THE SAW ............................12
Using the Safety Key to Lock the
Switch In the "Off" Position ..........................................
Selecting Proper Cutting Speed ....................................... 12
Tilting the Table ..................................................................13
Positioning The Upper Blade Guide..................................13
Cutting Curves ...................................................................14
ADJUSTMENTS .......................................................................14
Adjusting the Blade Tension .............................................. 14
Adjusting the Blade Guides and Bearings ........................15
Adjusting the Blade Tracking............................................. 15
MAINTENANCE PROCEDURES ............................................16
Lubrication ........................................................................16
TROUBLE SHOOTING ...........................................................16
ABOUT BAND SAW BLADES .................................................18
TIPS ..........................................................................................18
ACCESSORIES ........................................................................ 18
WARRANTY .............................................................................18
REPLACEMENT PARTS ..........................................................19
SERVICE AND REPAIRS .........................................................19
FRANÇAIS ................................................................................20
ESPAÑOL
.................................................................................38
.....12
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire,
and/or serious personal injury or property damage.
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all
machinery, there are certain hazards involved with the operation of the product. Using the machine with
respect and caution will considerably lessen the possibility of personal injury. However, if normal safety
precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such
as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your
potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always
use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out
an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility. For additional
information please visit our website www.DeltaMachinery.com.
that for which it was designed. If you have any questions relative to a particular application, DO NOT use the
machine until you have first contacted DELTA® to determine if it can or should be performed on the product.
If you have any questions relative to its application DO NOT use the product until you have written DELTA® Power
Equipment Corporation and we have advised you. Contact us online at www.DeltaMachinery.com or by mail at
Technical Service Manager, DELTA® Power Equipment Corporation, 99 Roush Street, Anderson, SC 29625.
Information regarding the safe and proper operation of this tool is available from the following sources:
• Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851or online at www.powertoolinstitute.com
• National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201
• American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org - ANSI 01.1
Safety Requirements for Woodworking Machines
• U.S. Department of Labor regulations www.osha.gov
This machine was designed for certain applications only. DELTA® Power Equipment Corporation
strongly recommends that this machine not be modified and/or used for any application other than
2
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to
protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we
use the symbols below. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided,
may result in property damage.
GENERAL SAFETY RULES
WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE
•
UNIT.
Learn the unit’s application and limitations as well as the specific hazards peculiar to it.
KEEP WORK AREA CLEAN.
•
DON’T USE IN DANGEROUS ENVIRONMENT.
•
Keep work area well-lighted.
KEEP CHILDREN AND VISITORS AWAY.
•
DISCONNECT UNIT
•
CHECK DAMAGED PARTS.
•
before servicing.
Cluttered areas and benches invite accidents.
Don’t use this unit in damp or wet locations, or expose it to rain.
All children and visitors should be kept a safe distance from work area.
Before further use of the unit, properly repair or replace any part that is damaged.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
1. Read and understand the warnings posted on the
machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
2. Replace the warning labels if they become
obscured or removed.
3. This machine is designed and intended for use by
properly trained and experienced personnel only.
If you are not familiar with the proper and safe
operation of a band saw, do not use until proper
training and knowledge have been obtained.
4. Do not use this machine for other than its intended
use. If used for other purposes, DELTA® Power
Equipment Corporation disclaims any real or
implied warranty and holds itself harmless from any
injury that may result from that use.
5. Always wear approved safety glasses/face shields
while using this band saw.
6. Before operating this band saw, remove tie, rings,
watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine
long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
7. Wear ear protectors (plugs or muffs) during
extended periods of operation.
8. Some dust created by power sanding, sawing,
grinding, drilling and other construction activities
contain chemicals known to cause cancer,
birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk of exposure varies, depending on how often
you do this type of work. To reduce your exposure to
these chemicals, work in a well-ventilated area and
work with approved safety equipment, such as face or
dust masks that are specifically designed to filter out
microscopic particles.
9. Do not operate this machine while tired or under
the influence of drugs, alcohol or any medication.
10. Make certain the switch is in the OFF position
before connecting the machine to the power
source.
11. Make certain the machine is properly grounded.
12. Make all machine adjustments or maintenance with
the machine unplugged from the power source.
13. Form a habit of checking to see that all extra
equipment such as adjusting keys, wrenches,
scrap, stock, and cleaning rags are removed away
from the machine before turning on.
continued on page 4
3
14. Keep safety guards in place at all times when the
machine is in use. If removed for maintenance
purposes, use extreme caution and replace the
guards immediately when maintenance is complete.
15. Make sure the tool is firmly secured to the floor
before use.
16. Check damaged parts. Before further use of the
machine, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced.
17. Provide for adequate space surrounding work area
and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of
scrap material, oil and grease.
19. Keep visitors a safe distance from the work area.
Keep children away.
20. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
21. Give your work undivided attention. Looking
around, carrying on a conversation and “horseplay" are careless acts that can result in serious
injury.
22. Maintain a balanced stance at all times so that you
do not fall or lean against the tool or its moving
parts. Do not overreach or use excessive force to
perform any machine operation.
23. Use the right tool at the correct speed and feed
rate. Do not force a tool or attachment to do a job
for which it was not designed. The right tool will do
the job better and safer.
24. Use recommended accessories; improper
accessories may be hazardous.
25. Maintain machinery with care. Follow instructions
for lubricating and changing accessories.
26. Turn off the machine before cleaning. Use a brush
or compressed air to remove dust or debris — do
not use your hands.
27. Do not stand on the machine. Serious injury could
occur if the machine tips over.
28. Never leave the machine running unattended. Turn
the power off and do not leave the machine until it
comes to a complete stop.
29. At all times, hold the stock firmly.
30. Do not use this tool for other than it intended use. If
used for other purposes, DELTA® Power Equipment
Corporation disclaims any real or implied warranty
and holds itself harmless for any injury or damage
which may result from that use.
Familiarize yourself with the following safety notices
used in this manual:
This means that if precautions are not heeded, it may
result in minor injury and/or possible machine damage.
This means that if precautions are not heeded, it may
result in serious injury or possibly even death.
ADDITIONAL SPECIFIC SAFETY RULES
1. Use proper blade size and type.
2. Adjust the upper blade guide so that it is about
1/8” above the workpiece.
3. Properly adjust the blade tension, tracking, blade
guides, and blade support bearings.
4. Never start the machine with the workpiece
against the blade.
5. Hold workpiece firmly and feed into blade at a
moderate speed.
6. Turn the machine “off” to back out of an
uncompleted or jammed cut.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
7. Make “relief” cuts prior to cutting long curves.
8. Turn the machine “off” and wait for the blade to
stop prior to cleaning the blade area, removing
debris near the blade, removing or securing
workpiece, or changing the angle of the table. A
coasting blade can be dangerous.
4
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and
should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords
which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before
connecting the machine to the power line, make sure the switch (s) is in the "OFF" position and be sure that the
electric current is of the same characteristics as indicated on the machine. All line connections should make good
contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
GROUNDED
OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
FIG. A FIG. B
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
MOTOR SPECIFICATIONS
Your machine is wired for 120/240 volts, 60 HZ alternating current. Before connecting the machine to the power
source, make sure the switch is in the "OFF" position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with
insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor
to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood,
or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that
accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than
150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly
5
grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the
adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
In all cases, make certain that the receptacle in question is properly grounded. If you are not sure, have a qualified
electrician check the receptacle.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED.
IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
3. 240 VOLT Single-Phase Operation:
The motor supplied with your machine is a dual voltage, 120/240 volt motor. It is shipped ready-to-run for 120 volt
operation. However, it can be converted for 240 volt operation.
A qualified electrician should do the conversion, or the machine can be taken to an Authorized Delta Service Center.
When completed, the machine must conform to the National Electric Code and all local codes and ordinances.
The machine is converted by re-wiring the motor for 240 volts, installing a 240 volt plug on the power supply cord
and replacing the switch with one that is rated for 240 volt operation. Be sure the 240 volt plug is only used in an
outlet having the same configuration as the plug illustrated in Fig. C. No adapter should be used with the 240 volt
plug.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED.
IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
EXTENSION CORDS
Use proper extension cords.
Make sure your extension cord is
in good condition and is a 3-wire extension cord
which has a 3-prong grounding type plug and
matching receptacle which will accept the
machine’s plug. When using an extension cord,
be sure to use one heavy enough to carry the
current of the machine. An undersized cord will
cause a drop in line voltage, resulting in loss of
power and overheating. The table shows the
correct gauge to use depending on the cord
length. If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the
cord.
FIG. C
6
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere
Rating
0-6
0-6
0-6
0-6
6-10
6-10
6-10
6-10
10-12
10-12
10-12
10-12
12-16
12-16
12-16
Volts Total Length
120
120
120
120
120
120
120
120
120
120
120
120
120
120
120
of Cord in
Feet
up to 25
25-50
50-100
100-150
up to 25
25-50
50-100
100-150
up to 25
25-50
50-100
100-150
up to 25
25-50
GREATER THAN 50 FEET NOT RECOMMENDED
Gauge of Extension
Cord
18 AWG
16 AWG
16 AWG
14 AWG
18 AWG
16 AWG
14 AWG
12 AWG
16 AWG
16 AWG
14 AWG
12 AWG
14 AWG
12 AWG
KEY FEATURES AND COMPONENTS
A. Blade Tensioning Knob
B. Upper Wheel Guard
C. Power Switch
D. Cast Iron Tilting Table
E. Blade Guide Assembly
F. Miter Gauge T-Slot
G. Lower Wheel Guard
H. 1 HP Motor
I. Belt Tensioning Handle
J. Tool Stand
FIG. 1
FUNCTIONAL DESCRIPTION
The DELTA® 14" Steel Frame Band Saw, MODEL 28-400, is designed for various re-sawing, cross-cutting and
ripping operations for material up to 6 " in height and 13-5/8 " in width. It features a 1HP, two-speed motor and can
accommodate blades from 1/8 " to 3/4 " in width.
7
PRODUCT SPECIFICATIONS
Motor 1 HP, 120V
Cutting Capacity - Height 6"
Cutting Capacity - Width 13-5/8"
Minimum Blade Width 1/8"
Maximum Blade Width 3/4"
Blade Length 93-1/2"
Blade Speed - Low 1620 ft./min (490m/min.)
Blade Speed - High 3340 ft./min (990m/min)
Table Size 15-3/4" X 18-7/8"
Table T-Slot Size (DxW) 3/8" X 3/4"
Table Height From Floor 40-3/4"
Table Tilt 3° left - 45° right
Dust Port Diameter 4"
Overall Dimensions (HxWxD) 27" X 19" X 65-1/2"
Net Weight 180 Lbs.
Shipping Weight 165 Lbs.
UNPACKING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the rust-preventative oil
from unpainted surfaces using a soft cloth moistened with mineral spirits, paint thinner or denatured alcohol.
Do not use highly volatile solvents such as gasoline, naphtha, acetone or lacquer thinner for cleaning your machine.
After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
NOTICE: The manual cover illustrates the current production model. All other illustrations contained in the manual
are representative only and may not depict the actual labeling or accessories included. These are intended to
illustrate technique only.
The machine is heavy, be careful when removing it from the shipping container! Failure to comply
may cause serious injury and/or damage to the sander and/or property!
Your DELTA® 14" Steel Frame Band Saw comes packed in a single container. Use a safety strap to avoid tip-over
when lifting machine. Check shipping carton and machine for damage before unpacking.
Open the shipping container. Carefully remove packaging materials, parts and machine from shipping carton. Always
check for and remove protective shipping materials around motors and moving parts. Lay out all parts on a clean
work surface and check that all parts are present and in good condition:
DESCRIPTION (QUANTITY)
• Stand Legs (4)
• Bottom Stand Braces (4)
• Stand Top (1)
• Stand Hardware Pack (1)
• Cast Iron Work Table (1)
• Top Trunnion (1)
• 93 ½" Band Saw Blade (1)
• Blade Tensioning Handle (1)
• Throat Plate (1)
• Hardware Pack (1)
CONTENTS OF STAND
HARDWARE PACK
• M6 X 16 Carriage Bolts (24)
• M6 FLAT Washers (24)
• M6 HEX Nuts (24)
• Rubber Feet (4)
8
CONTENTS OF TOOL
HARDWARE PACK
• M8 X 20 Hex Bolts (8)
• M6 Lock Washers (4)
• M6 Flat Washers (4)
• (size) Trunnion Feed Bolt (1)
• 8MM Flat Washer (1)
• Table Tilt Locking Wing Nut (1)
• M8 Flat Washers (4)
• M8 Lock Washers (4)
• M8 Hex Nuts (4)
ASSEMBLY
STAND ASSEMBLY
Refer to Figure 2
• Place top surface (A) upside down on a level surface.
Attach the four legs (B) to the top using M6 X 16
carriage bolts, M6 flat washers, and M6 hex nuts.
• Attach bottom rail supports (C) using M6 X 16
carriage bolts, M6 flat washers, and M6 hex nuts.
• Place rubber feet (D) on bottom of legs. Turn
assembled stand upright.
SECURE TABLE TO TABLE TRUNNION SYSTEM
Refer to Figure 3
FIGURE 2
• Locate the four mounting holes (A) in the upper
trunnion and attach the upper trunnion to the
underside of the table using four M8 X 20 hex bolts,
M6 lock washers, and M6 flat washers
• Position the table assembly so that the upper
trunnion fits into the lower trunnion and the trunion
feed bolt (B) extends through the slot in the lower
trunnion.
NOTE: The table tilt indicator (C) on the top trunnion
should align with table tilt scale (D) on the bottom
trunnion.
• Secure trunnion feed bolt using an 8MM flat washer
and black table tilt locking wing nut (E).
ATTACHING THE SAW TO THE STAND
See Figure 4.
This step requires two adults. The
DELTA® 14" Steel Frame Band Saw is
heavy, be careful when lifting and
handling it! Failure to comply may cause serious injury
and/or damage to the machine and/or property!
Carefully lift the saw onto the assembled stand and
align the four holes in base of the saw with the holes in
the top of the stand. Secure saw to the stand using four
M8 X 20 hex head bolts with M8 flat washer, M8 lock
washer and M8 hex nut.
FIGURE 3
FIGURE 4
9
ASSEMBLY
INSTALL BLADE TENSIONING KNOB
• Fit the blade tensioning knob (A) onto the blade
tensioning spindle (B) located at the top of the
machine.
INSTALL BAND SAW BLADE
• Open the upper and lower cabinets of the saw by
turning the cabinet lock knobs (A) clockwiseSee
Figure 6.
• Locate the blade tensioning knob (B) at the top of
the machine and turn it counterclockwise several
rotations to lower the upper flywheel.
• Carefully feed the blade through the slot in the table
(A), ensuring that the blade teeth are pointing down
toward the table. See Figure 7.
• Once the blade is in the throat of the saw table, rotate
it clockwise 90°, toward you. The blade teeth should
now be facing you.
• Carefully slide the blade through the upper slot (B)
and lower slot (C) located to the right of the wheel
guard.
• Loop the upper part of the blade over the upper tire
and the lower part of the blade over the lower tire.
See Figure 8. If you need to create additional slack,
rotate the blade tensioning knob (D) counterclockwise
until the blade can be slipped over both flywheels
• Tighten the blade tensioning knob until there is
sufficient tension on blade. (See “Adjusting the Blade
Tension", page 13).
FIGURE 5
FIGURE 7
FIGURE 6
NOTE: Once your DELTA® Band Saw is set up, you may want to cut several scraps of various species and
thicknesses of wood. Check for bowing in the cut and add more tension to the blade if necessary. Different blade
sizes will also require different tension settings.
10
ASSEMBLY
ADJUST THE BLADE TRACKING
See Figure 9.
Disconnect the machine from the
power source before making any
adjustments!
IMPORTANT: Before tracking the blade, confirm that
the blade guides and blade support bearings are clear
of the blade.
• After applying tension to the blade, open the upper
wheel guard.
• Rotate the wheel slowly forward by hand and observe
the blade’s movement. It should travel in the center of
the upper tire.
• If the blade creeps toward the front edge, unlock the
blade tracking lock (A) and turn the blade tracking
knob (B) clockwise until the blade consistently tracks
in the middle of the tire.
• If the blade creeps towards the rear of the tire, adjust
the blade tracking knob counterclockwise.
• Lock the blade tracking lock and close and lock the
upper wheel guard.
FIGURE 9
INSERT THROAT PLATE
See Figure 10.
Disconnect the machine from the
power source!
• Fit the throat plate (A) in the throat of the table so that
the tab on the throat plate fits into the notch in table.
• Check to ensure the front of the throat plate is not
higher than the table surface. To adjust the height of
the throat plate, rotate the two set screws (B) either
up or down
SQUARE TABLE TO BLADE
Disconnect the machine from the
power source!
Place a carpenters square (A) against the front and
back side of the blade and check the alignment of the
table. If the table is out of square, refer to Figure 11 and
proceed as follows:
• Raise the upper blade guide assembly by loosening
the lock knob (B).
• Loosen the flange nut (C) on the lower trunnion using
a 12MM open end wrench and adjust the set screw
until the table is square with the blade from the front
and back.
• Tighten the flange nut and use the square to confirm
proper position of the table
• Check the pointer on the tilt scale, located on the
lower trunnion, and reset if necessary to read 0°.
FIGURE 10
FIGURE 11
11
OPERATION
STARTING AND STOPPING THE SAW
Make sure that the switch is in the
“OFF" position before plugging cord
into outlet. Do not touch the plug’s metal prongs when
unplugging or plugging in the cord
Do not attempt to operate this tool
without first connecting it to an
adequate dust collection system
NOTE: The DELTA
a Safety Key (A), shown in Figure 12. The Safety Key
must be in place in order to operate the machineBefore
attempting to turn on the band saw, ensure the Safety
Key is installed.
The power switch is located on the left side of the
machine. To turn the machine "ON", ensure the yellow
safety key is installed and lift the red power switch (B)
To turn the machine "OFF", press up on the red power
switch.
switch to the “OFF" position until the main power is
restored.
®
14" Steel Frame Band Saw uses
In the event of a power outage (such as
a breaker or fuse trip), always move the
FIGURE12
USING THE SAFETY KEY TO LOCK THE SWITCH
IN THE "OFF" POSITION
When the tool is not in use, the switch should be
locked in the “OFF" position. This can be done by
grasping the Safety Key (A), shown in Figure 12 above,
and pulling it out of the switch. With the Safety Key
removed the switch will not operate. Should the Safety
Key be removed while the machine is running, the
switch can be turned “OFF" once, but cannot be
restarted without inserting the Safety Key.
IMPORTANT: Store the Safety Key away from the tool
to prevent unauthorized use
SELECTING PROPER CUTTING SPEED
Your DELTA® 14" Steel Frame Band Saw has two
cutting speeds: low (1620 ft./min )and high (3340 ft./
min). The cutting speed is determined based on which
of the two pulley wheels, shown in Figure 13 is in use.
The larger diameter pulley wheel (A) is used for the
lower cutting speed while the smaller diameter wheel
(B) is used for the higher speed.
• To change the cutting speed, open the lower wheel
guard (C).
• Refer to the diagram and instructions (D) posted on
the inside of the wheel guard.
• Reduce tension on the pulley belt using the belt
tensioning knob (E).
• Place belt on the proper wheels and hand turn to
ensure it tracks in the center of both wheels.
• Re-tension pulley belt using the belt tensioning knob.
• Close the lower wheel guard.
FIGURE 13
12
OPERATION
TILTING THE TABLE
Disconnect the machine from the
power source!
See Figure 14.
You can tilt the band saw table up to 45° to the right. To
tilt the table to the right.
• Loosen the black table tilt locking wing nut (A),
located underneath the lower trunnion.
• Tilt the table to the desired angle as shown on the tilt
scale (B).
• Retighten the table tilt locking wing nut.
The table can also be tilted 3° to the left for
applications such as cutting cast moldings. To tilt the
table to the left:
• Follow the instructions above and tilting the table to
the right. The table should be tilted enough to allow
access to the 0° stop bolt (C) located on the lower
trunnion.
• Remove the 0° stop bolt.
• Loosen the table tilt locking wing nut, tilt the table all
the way to left.
• Retighten the table tilt locking wing nut.
FIGURE 14
POSITIONING THE UPPER BLADE GUIDE
IMPORTANT: Proper positioning of the upper blade
guide is required to ensure an accurate cut. It also
serves to prevent operators fingers from coming in
contact with the saw blade.
See Figure 15.
The upper blade guide (A) should be positioned
approximately 1/16" above the top of the workpiece,
just high enough to allow the workpiece to pass under
the blade guide assembly.
To set the upper blade guide to the proper height:
• Loosen the lock knob (B) and move the blade guide
assembly to the desired position.
• Retighten the lock knob.
IMPORTANT: Prior to using the band saw, always
check guide post lock knob and tighten if necessary.
FIGURE 15
13
OPERATION
CUTTING CURVES
Turn the stock carefully so that the blade follows
without twisting. For very abrupt curves, consider
using a narrower blade, or a blade with more set.
Another solution to this problem is to make relief cuts
(Figure 16)
When you withdraw the workpiece or change the cut,
be careful not to accidentally pull the blade off of the
wheels. The preference is to turn the stock and saw out
through the waste material.
ADJUSTMENTS
ADJUSTING THE BLADE TENSION
FIGURE 16
Disconnect the machine from the power
source before making any adjustments!
See Figure 17 (show set up as in sample to the
rightCaption: A standard blade should have
approximately 1/4" deflection on either side.)
Unless you have a tension meter, achieving optimum
blade tension is a matter of trial and error. There are a
number of suggested methods for achieving the proper
tension.
Most blade manufacturers recommend 15,000 psi to
20,000 psi for a common carbon-steel blade. Stronger
bimetal, spring-steel, and carbide-tipped blades
generally require 25,000 psi to 30,000 psi. The tighter
the blade is stretched, the more rigid it becomes and
the less tendency it will have to deflect in the cut.
It should be noted that maximum blade tension is
only required for the most demanding cuts, such as
re-sawing dense hardwoods or stock of maximum
thickness.
NOTE: DELTA® Timber Wolf® band saw blades are
recommended as they are designed to operate with
less tension, thus increasing their serviceable life.
Follow the tensioning directions on the package
To check and adjust the blade tension on your DELTA®
14" Steel Frame Band Saw, do the following:
Disconnect the machine from the power
source before making any adjustments!
• If the blade deflects more than 1/4", increase
the tension on the blade by tightening the blade
tensioning knob at the top of the machine (refer to B
in Figure 6, page 9).
• If the blade does not deflect at all, it may be too tight.
Loosen the blade tensioning knob slightly until there
is a minimal amount of deflection.
• Set the upper blade guide assembly about 6 in. off
the table.
• Use a moderate amount of pressure with your index
finger to push the blade sideways in both directions.
The blade should not deflect more than 1/4" in either
direction.
FIGURE 17
14
ADJUSTMENTS
ADJUSTING THE BLADE GUIDES AND BEARINGS
See Figure 18.
Disconnect the machine from the
power source before making any
adjustments!
Adjust the upper blade guides and blade support
bearings only after the blade has the correct tension
and is tracking properly.
The DELTA® 14" Steel Frame Band Saw features two
upper and lower side bearings and two upper and
lower rear bearings that can be adjusted in order to
ensure straight and consistent cuts. It is recommended
that you periodically check the position of all bearings
and adjust if necessary.
SIDE BEARINGS
The upper and lower side bearings (A) should be
positioned so that there is approximately 1/64" gap on
either side of the blade. To adjust the position of the
bearings, side-to-side, do the following:
• Use a 3MM Allen wrench to loosen the bearing
screws (B).
• Reposition the bearings and tighten the bearing the
screws.
The upper and lower side bearings also adjust back
and forth and should be positioned so that the front
edge of the bearings is just behind the blade gullet. To
adjust the position of the bearings, front-to-back, do
the following:
• Use a 13MM open wrench to loosen the top retaining
nut and a 10MM open wrench to loosen the bottom
retaining nut. (The bottom retaining nut can be made
more accessible by tilting the table slightly.)
• With the retaining nut loosened, both upper side
bearings or both lower side bearings will move back
and forth as a unitPosition them so that the front edge
of the bearings are just behind the blade gullet.
• Re-tighten the retaining nuts.
REAR BEARINGS
NOTE: The upper and lower side bearings must both be
set in place prior to adjusting the upper and lower rear
bearings.
The upper and lower rear bearings should be
positioned so that they nearly touch the blade.
FIGURE 18
• To adjust, use a 3MM Allen wrench to loosen the
bearing screws.
• Reposition the bearings and tighten the bearing the
screws.
ADJUSTING BLADE TRACKING
See “Adjust Blade Tracking" in the Assembly section of
this manual on page 10.
15
MAINTENANCE
STARTING AND STOPPING THE SAW
Make sure that the switch is in the
"OFF" postion. To reduce the risk of
injury, turn unit off and disconnect it from power source
before installing and removing accessories, before
adjusting or when making repairs.
An accidental start-up can cause injury.
KEEP MACHINE CLEAN
Periodically blow out all air passages with dry
compressed air. All plastic parts should be cleaned with
a soft damp cloth.
NEVER use solvents to clean plastic parts. They could
possibly dissolve or otherwise damage the material.
Wear certified safety equipment for eye,
hearing and respiratory protection while
using compressed air
FAILURE TO START
Should your machine fail to start, check to make sure
the prongs on the cord plug are making good contact
in the outlet. Also, check for blown fuses or open
circuit breakers in the line.
LUBRICATION & RUST PROTECTION
Apply household floor paste wax to the machine table,
extension table or other work surface weekly. Or use a
commercially available protective product designed for
this purpose. Follow the manufacturer’s instructions for
use and safety.
To clean cast iron tables of rust, you will need the
following materials: a sheet of medium Scotch-Brite™
Blending Hand Pad, a can of WD-40® and a can of
degreaser. Apply the WD-40 and polish the table
surface with the Scotch-Brite pad.
Degrease the table, then apply the protective product
as described above.
TROUBLESHOOTING
In spite of how well a band saw is maintained, problems can occur. The following troubleshooting guide will help you
solve the more common problems:
TROUBLE: SAW WILL NOT START.
Probable Cause
1. Saw not plugged in.
2. Fuse blown or circuit breaker tripped.
3. Cord damaged.
TROUBLE: BREAKER KICKS OUT FREQUENTLY.
Probable Cause
1. Extension cord too light or too long.
2. Feeding stock too fast.
3. Blade in poor condition (dull, warped, gummed).
4. Low voltage supply.
TROUBLE: BAND SAW VIBRATES EXCESSIVELY.
Probable Cause
1. Machine not mounted securely to stand.
2. Stand on uneven surface.
3. Worn belt.
4. Pulley not aligned.
5. Motor not fastened securely.
Remedy
1. Plug in saw.
2. Replace fuse or reset circuit breaker.
3. Have cord replaced.
Remedy
1. Replace with adequate size cord.
2. Feed stock more slowly.
3. Clean or replace blade.
4. Contact an electrician
Remedy
1. Tighten all mounting hardware.
2. Reposition on flat level surface.
3. Replace belt.
4. Adjust pulleys.
5. Tighten all mounting hardware.
16
TROUBLESHOOTING
TROUBLE: BAND SAW DOES NOT COME UP TO SPEED.
Probable Cause
1. Low voltage due to improper extension cord size.
2. Low voltage.
TROUBLE: BLADES BREAK.
Probable Cause
1. Blade not tensioned properly.
2. Blade guides improperly adjusted.
3. Blade support bearing improperly adjusted.
4. Blade wheel tracking adjustment improperly set.
5. Bad weld on blade.
6. Worn tires.
7. Forcing wide blade around short radius.
8. Dull blade or insufficient set.
9. Upper blade guide set too high.
TROUBLE: BLADE WILL NOT TRACK.
Probable Cause
1. Blade too loose
2. Upper wheel not properly adjusted.
3. Improperly adjusted blade support bearing.
Remedy
1. Replace with adequate size cord.
2. Contact an electrician.
Remedy
1. Adjust blade tension.
2. Check and adjust blade guides.
3. Adjust blade support bearing.
4. Check and adjust blade tracking.
5. Replace the blade.
6. Replace tires.
7. Change to a narrower blade.
8. Replace blade.
9. Set upper blade guide within 1/8" of workpiece.
Remedy
1. Adjust tension
2. Adjust upper wheel.
3. Adjust blade support bearing.
TROUBLE: CUT DOESN’T MATCH SETTING ON TILT SCALE.
Probable Cause
1. Pointer out of adjustment
Remedy
1. Adjust pointer.
TROUBLE: BLADE WILL NOT STAY ON WHEEL.
Probable Cause
1. Blade not tensioned properly.
2. Blade guides improperly adjusted.
3. Blade support bearing improperly adjusted.
4. Blade wheel not tracking properly.
5. Bad weld on blade.
6. Worn tires.
Remedy
1. Adjust blade tension.
2. Check and adjust blade guides.
3. Adjust blade support bearing.
4. Check and adjust blade tracking.
5. Replace the blade.
6. Replace tires.
TROUBLE: BAND SAW MAKES UNSATISFACTORY CUTS.
Probable Cause
1. Blade not tensioned properly.
2. Blade guides improperly adjusted.
3. Blade support bearing improperly set.
4. Blade wheel not tracking properly.
5. Bad weld on blade.
6. Worn tires.
7. Incorrect blade for work being done.
8. Dull blade or insufficient set.
9. Upper blade guide set too high.
Remedy
1. Adjust blade tension.
2. Check and adjust blade guides.
3. Adjust blade support bearing.
4. Check and adjust blade tracking.
5. Replace the blade.
6. Replace tires.
7. Change the blade.
8. Replace blade.
9. Set upper blade guide within 1/8" of work piece.
17
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