Delta 28-280 User Manual

INSTRUCTION MANUAL
DATED 1-15-96 PART NO. 426-02-651-0023
©Delta International Machinery Corp. 1996
14"
Wood Cutting
Band Saw
(Model 28-280)
The Serial No./Model No. plate is attached to the right side of the base casting. Locate this plate and record the Serial No. and Model No. in your manual for future reference.
SERIAL NO.___________________________________
MODEL NO. __________________________________
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SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold­downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
DELTA INTERNATIONAL MACHINERY CORP. MANAGER OF TECHNICAL SERVICES 246 ALPHA DRIVE PITTSBURGH, PENNSYLVANIA 15238 (IN CANADA: 644 IMPERIAL ROAD, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL
BEFORE OPERATING THE TOOL. Learn the tool’s application and
limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
4. GROUND ALL TOOLS. If tool is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be attached to a known ground. Never remove the third prong.
5. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on.”
6. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
7. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
8. KEEP CHILDREN AND VISITORS AWAY. All children and visi- tors should be kept a safe distance from work area.
9. MAKE WORKSHOP CHILDPROOF – with padlocks, master switches, or by removing starter keys.
10. DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.
11. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
12. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
13. ALWAYS USE SAFETY GLASSES. Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty.
14. SECURE WORK. Use clamps or a vise to hold work when practical.
It’s safer than using your hand and frees both hands to operate tool.
15. DON’T OVERREACH. Keep proper footing and balance at all times.
16. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricat­ing and changing accessories.
17. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
18. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
19. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
20. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
21. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its oper­ation. A guard or other part that is damaged should be properly repaired or replaced.
22. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
23.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER
OFF
. Don’t leave tool until it comes to a complete stop.
24. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
25. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.
26. WARNING: The dust generated by certain woods and wood pro- ducts can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
ADDITIONAL SAFETY RULES FOR BAND SAWS
1. ADJUST the upper guide about 1/8 above the material being cut.
2. MAKE SURE that blade tension and blade tracking are properly adjusted.
3. STOP the machine before removing scrap pieces from the table.
4. ALWAYS keep hands and fingers away from blade.
5. CHECK for proper blade size and type.
6. DO NOT attempt to saw stock that does not have a flat surface, unless a suitable support is used.
7. HOLD material firmly and feed into blade at a moderate speed.
8. TURN OFF machine if the material is to be backed out of an un- completed cut.
9. MAKE “release” cuts before cutting long curves.
10. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201 in the Accident Prevention Manual for Industrial Operations and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machinery and the U.S. Department of Labor OSHA
1910.213 Regulations.
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UNPACKING AND CLEANING
Carefully unpack the band saw and all loose items from the shipping container. Remove the protective coating from the machined surfaces of the band saw. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover all unpainted surfaces with a good quality paste wax.
ASSEMBLY
STAND
If you purchased your band saw complete with stand and electricals, the stand is shipped top down inside the shipping container with the motor mounted to the inside top of the stand. The on/off switch is wired to the end of the power cord.
The motor must be removed from the inside top of the stand and reassembled to the horizontal mounting bars insede the stand as follows:
1. Remove the stnad (A) from the shipping container being careful not to crimp the switch cord which extends through the top of the stand. NOTE: Set the stand on several blocks of wood to raise the stand off the floor surface.
2. Remove paner (B) Fig. 1, from stgand (A) by removing two screws (C) and loosening two screws (D). Remove panel on opposite side of stand in the same manner.
Fig. 1
Remove two mounting screws, one of which is shown at (E) Fig. 2, that are holding motor (F) to the top of stand (A). IMPORTANT: DO NOT REMOVE CABLE TIE (G) THAT IS HOLDING SWITCH CORD (H) TO VERTICAL MOUNTING BAR (J) UNLESS YOU ARE USING THE ACCESSORY 28­894 HEIGHT ATTACHMENT ON THE BAND SAW. THIS CABLE TIE (G) WILL KEEP THE SWITCH CORD (H) FROM CONTACTING THE MOTOR PULLEY OR BELT DURING OPERATION.
Fig. 2
Fig. 2A
ASSEMBLING MOTOR TO STAND
1. To make the motor assembly easier, turn stand (A) Fig. 2A, on its side with two horizontal bars (B) down as shown.
2. Position motor (C) Fig. 2A, on two horizontal suport bars (B) as shown, and fasten with four 3/4" long carriage bolts, two of which are shown at (D), and four flanged nuts. IMPORTANT: MAKE CERTAIN MOTOR SHAFT (e) IS ON THE SAME SIDE OF THE STAND AS THE LARGE OPENING IN THE TOP OF THE STAND BEFORE TIGHTENING CARRIAGE BOLTS (D). Further motor alignment will be necessary after band saw is fastened to stand.
3. Carefully turn the stand right side up.
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