Delta 14-650 Instruction Manual

INSTRUCTION MANUAL
Hollow Chisel
Mortiser
(Model 14-650)
PART NO. 900651 (011)
Copyright © 2001 Delta Machinery
ESPAÑOL: PÁGINA 19
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call
1-800-223-7278 (In Canada call 1-800-463-3582).
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SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager
Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
4. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12.
ALWAYS USE SAFETY GLASSES. Wear safety
glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. Note: Approved glasses have Z87 printed or stamped on them.
13. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
14. DON’T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
17. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
18. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
23. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
24. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or re-connected.
25. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
26.
WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS
ADDITIONAL SAFETY RULES FOR
HOLLOW CHISEL MORTISERS
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1. DO NOT operate your mortiser until it is completely assembled and installed according to the instructions.
2. IF YOU ARE NOT thoroughly familiar with the operation of mortisers, obtain advice from your supervisor, instructor, or other qualified person.
3. MAKE CERTAIN the machine is fastened to a supporting surface to prevent it from tipping over during operation.
4. NEVER turn the mortiser “ON” before clearing the table of all objects (tools, scrap pieces, etc.).
5. ALWAYS keep hands, fingers and hair away from the rotating bit.
6. DO NOT attempt to mortise material that does not have a flat surface, unless a suitable support is used.
7. ALWAYS position holddown directly over workpiece to prevent workpiece from lifting during operation.
8. ALWAYS support workpiece securely against fence to prevent rotation.
9. BE SURE drill bit is sharp, not damaged, and properly secured in the chuck before operation.
10. MAKE SURE chuck key is removed before starting machine.
11. NEVER turn on the power with the drill bit or chisel contacting the workpiece.
12. NEVER perform layout, assembly, or set-up work on the table while the mortiser is operating.
13. ADJUST the depth stop to avoid drilling into the table.
14. ALWAYS turn off the power before removing scrap pieces from the table.
15. SHUT-OFF the power, remove the drill bit and chisel, and clean the table before leaving the machine.
16. FOR YOUR OWN SAFETY – Don’t wear gloves when operating the machine.
17. SHOULD any part of your tool be missing, damaged, or fail in any way, or any electrical component fail to perform properly, shut off switch and remove plug from power supply outlet. Replace missing, damaged, or failed parts before resuming operation.
18. THE USE of attachments and accessories not recommended by Delta may result in the risk of injuries.
19. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201 in the Accident Prevention Manual for Industrial Operation and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machinery and the U.S. Depart-ment of Labor OSHA 1910.213 Regulations.
20.
GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two­prong receptacle, the adapter lug must be attached to a known ground. Never remove the third prong.
21. WHEN THE TOOL IS NOT IN USE the switch should be locked in the “OFF” position to prevent unauthorized use.
22. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct other users.
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A - Mortising Machine
B - Hydraulic Cylinder
C - Raising and Lowering Handle
D - Special Screw (for raising and lowering handle)
E - Spring (for raising and lowering handle)
F - Table
G - M6 x 35mm Flat Head Screws (for assembling
table to base)
H - T-Nuts (for assembling table to base)
J - Fence
K - Bar (for mounting holddown)
UNPACKING AND CLEANING
Carefully unpack the mortiser and all loose items from the carton. Remove the protective coating from the machined surfaces of the mortiser. This coating may be removed with a soft cloth moistened with kerosene. Do not use acetone, gasoline, or lacquer thinner for this purpose. Fig. 2 illustrates the mortiser and all loose items removed from the carton.
L - Holddown
M - Chuck Key
N - Wrench
O - Tool and Chisel Holder
P - M6 x 25mm Screws (for assembling tool and chisel
holder)
* - Flat Washers (for assembling tool and chisel holder)
R - Fence Locking Handle Assembly
* - Not Shown
Fig. 2
O
P
N
M
B
J
L
K
G
H
F
G
H
C
E
D
R
A
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ASSEMBLY INSTRUCTIONS
WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTOOD THE ENTIRE OWNER’S MANUAL.
Fig. 3
ASSEMBLING RAISING AND LOWERING HANDLE
1. Assemble hub of handle assembly (A) Fig. 3, to end of pinion shaft (B) and fasten handle to pinion shaft using special screw (C) and spring (D).
Fig. 4
Fig. 5
2. Raise mortising machine head (E) Fig. 4, to the up position by turning handle (A) clockwise. NOTE: Handle (A) is spring-loaded and can be repositioned by pulling out handle and repositioning it on pinion shaft (B).
ASSEMBLING HYDRAULIC CYLINDER
1. Make sure head (A) Fig. 5, is held in the up position and assemble the hydraulic cylinder (B) to the two fittings (C), one located on the column and the other on the back of the head.
D
C
A
B
B
E
A
A
C
C
B
6
Fig. 6
Fig. 7
Fig. 8
ASSEMBLING TABLE
1. Assemble the table (A) Fig. 7, to the base using the two M6 x 35mm flat head screws (B) and T-nuts (C). Insert the two screws (B) into the two holes (D) in table board (A). Place the two T-nuts (C) into the slots provided in the bottom of the base and tighten the two screws (B) into the two T-nuts (C) securely.
2. The table (A) Fig. 7, can be moved in or out by loosening the two screws (B), and re-positioning the table, and then tightening screws (B).
ASSEMBLING FENCE AND HOLDDOWN
1. Locate handle assembly and remove screw (A) Fig. 8, and spring (B) from handle (C). Seperate handle (C) from stud (D). Do not lose spring (B).
2. Fig. 6, illustrates the hydraulic cylinder (B) assembled to the machine. The hydraulic cylinder (B) keeps the head in the up position.
B
A
B
C
D
C
A
B
D
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