Delmhorst BD-10 User Manual

BD-10
owners manual
(800)-222-0638
www.delmhorst.com
e-mail - info@delmhorst.com
WHEN ACCURACY IS THE POINT.
®
TM
2 BD-10 Features 3 Before You Begin 3 Check Calibration 4 Taking a Reading 4 Using 6-40% Wood Scale 4 Paint Failure and Moisture 5 EIFS (Exterior Insulation & Finish Systems) 6 Using 0-100 Reference Scale 6 Testing Concrete Slabs for Flooring
Applications 8 Testing Brick or Concrete for Paint Application 9 Testing Plaster Walls, Sheetrock (Gypsum) 9 Tracing Leaks
10 Detecting Moisture in Insulation 11 Care of Your Meter 12 Service For Your Meter 13 Warranty
%
BD-10 FEATURES
hDesigned to check moisture levels in wood, concrete, EIFS,
sheetrock, and other materials
hResistance technology recognized around the world as the
most accurate method for measuring moisture
h6%-40% moisture range for wood h0 to 100 reference scale for non-wood materials hAnalog readout hBuilt-in calibration check hTemperature stable circuit hErgonomic case design hEasy one-hand operation hIncludes (1) 9-Volt Battery hIncludes sturdy carrying case hOne-year warranty hOver fifty years of proven quality, accuracy and service
#2497A-100 contact pins
Read Button
Calibration Check Button
#
Analog
Wood
Scale
$
Analog Reference
Scale for
Non-wood
Materials
^
External
Connector
@
!
2
DELMHORST BD-10
BEFORE YOU BEGIN
The BD-10 features two scales — one marked “wood” and the other marked “reference”. The wood scale
# is used when testing wood and the
reading indicates the percentage moisture content. The reference scale
$ reads from 0-100 and is
used when testing any building material such as plaster, concrete, brick, insulation, etc. Readings on the reference scale
$ are to be taken as a
qualitative indication of the moisture level. Readings in the low end of the scale indicate a drier condition; readings in the upper end of the scale indicate a higher moisture level in the material. The scale is color coded with green, yellow, and red areas. Readings may be interpreted as green (dry), yellow (borderline), red (wet).
When using the reference scale
$, tests should be
made on material samples that are known to be dry. Such readings can be used as standards or reference points against which subsequent readings should be compared.
CHECK CALIBRATION
hPress the calibration check button @. Meter is in calibration
if the needle pointer moves to 20 on the wood scale
#.
Any reading within the green band on the dial is acceptable. Make sure the contact pins
% are not in contact with
anything when checking the calibration.
If you check the calibration and the needle does not read within the green band, it is likely an indication of a low bat­tery. If this occurs, change the battery (9-Volt) immediately. Continued use with a low battery may cause the meter to go out of calibration. If you have a fresh battery and the instrument still does not indicate a proper calibration, return it to DELMHORST for service. See
Service for Your
Meter
section for details.
3
TAKING A READING
hRemove the protective cover to expose the pins. Check
that the contact pins
% are firmly hand tightened.
USING 6-40% WOOD SCALE
hAlign contact pins % parallel to the grain pushing to
their full penetration, if possible.
hPress the read button ! and read the moisture content
on the wood meter scale
#.
Delmhorst uses the USDA standard–Douglas Fir–as the basis for all calibrations. Because the electrical characteristics of different species vary, some species may read differently at the same moisture content. However, in most cases, the Douglas Fir reading can be taken at face value on construction­grade lumber. If you choose to apply species corrections please contact us at 800-222-0638 or e-mail us at info@delmhorst.com.
Paint Failure and Moisture
Moisture is by far the most frequent cause of paint failure. The key to preventing paint failure is to make certain that moisture is not absorbed through the wood to the back of the paint film. So, in order to insure quality paint jobs, wood must remain dry after the application of paint.
Outdoor wood can be safely painted without danger of peeling if the %MC is 15% or less. In drier climates, the maximum reading should be 10% to 11%. Indoor wood should be between 7% to 8% prior to painting.
The following conditions may cause high moisture content in wood:
hLeaky gutters and down spouts hLeaky pipes or condensation on cold water lines in attic or
hollow walls
hFaulty flashing around windows, doors and where porch
and dormer roofs meet sidings
hEnd-grain wood that is not sealed with paint at all joints
around windows, corners, and butt joints
4
hPorch columns that do not have good drainage and
ventilation where they rest on porch floors
hSiding or any other wood that is in contact with the
ground
hSiding and shingles without sufficient lap so that water
is forced up through cracks by wind pressure
hIce dams hCondensation of vapor within hollow walls
EIFS (Exterior Insulation & Finish Systems)*
Moisture intrusion problems in EIFS (also know as synthetic stucco) stem from leaking window frames, improper use of or lack of sealant, and faulty installation of flashing.
If you suspect a problem take a visual inspection. Look for gaps around windows, doors, air conditioning units, light fixtures, hose bibs, dryer vents and other areas of potential penetration. Also look for visible signs of water damage. If you feel a problem exists, use the
BD-10 with a #21-E electrode. This electrode includes the #608 - (4”) insulated pins.
Procedure:
hDrill two 1/4 holes about 3/4” apart at an upward
45˚ angle.
hPush the #21-E Electrode into the holes through the
polystyrene and into the substrate.
hPress read button ! and read the scale. *Refer to the wood scale
# if the sheathing is plywood.
If gypsum sheathing is used, refer to the reference scale
$.
5
6
USING THE 0-100 REFERENCE SCALE
Testing Concrete Slabs for Flooring Applications
Moisture meters are an effective tool to check moisture in concrete. They can tell you where there may be excess moisture and help determine if you need to conduct further testing.
It is important to test both the surface and mid-section of the slab, especially if the slab is on or below grade. This will help determine if there is continuous moisture migration toward the surface. If this condition exists, the moisture movement may be so slow that once it reaches the surface, moisture evaporates and causes a dry reading when a surface test is made. However, if a sub-surface test is made, the meter may read wet indicating the presence of moisture. When the slab is covered and the upward movement of moisture continues, moisture will move into a hygroscopic (wood) floor, or build-up pressure under a non-breathing synthetic floor, causing delamination.
Taking a Surface Reading:
hDrive two hardened-steel masonry nails about 3/4
apart into the finish coat of concrete floor. Drive them about 1/8 deep so they make firm contact with the
concrete and do not move when touched.
hTouch the nails with the contact pins % . hPress read button ! and read the reference scale $.
If the meter reads in the red or wet area, it shows the floor is not satisfactory for covering. If meter reads in the green or dry area, the surface is dry. However, subsurface tests should be made to verify if the slab is dry throughout.
Subsurface Test:
hDrill two 1/4 holes, 3/4 apart and 1/2 to 2 deep. hDrive the masonry nails into the bottom of the holes and
make the tests as described above. Nails must not touch sides of drilled holes.
6
nails 1/8 into
concrete
Drilled holes 1/4 diameter.
Nails 1/8 into concrete at
bottom of holes.
2-3 approx.
slab
electrode
subsurface
If the meter still indicates green or dry the floor is ready for covering. Tests should be made at several points, especially when the slab is thick and air circulation is poor. Tests should only be made in newly drilled holes, since the inside surface of the holes can dry out while the rest of the slab is still wet.
Even readings in the red or wet area can indicate relatively low moisture content in concrete. For example, readings in the 85-95 range on the reference scale
$
indicate approximately 2% to 4% moisture content. If more testing is required, the calcium chloride test is
recommended, which measures the moisture vapor emission rate of concrete. The National Wood Flooring Association offers the following guidelines when evaluating the results of the calcium chloride test***.
Key Factors to Consider:
hThe age of the slab. National Wood Flooring Association
guidelines specify to wait at least 30 days after the slab is laid before checking moisture content. ***
hIs the slab on grade or suspended? If the slab is on
grade, is there an effective vapor barrier under the slab?
hHow thick is the slab? hWhat is the drainage condition of the ground? hHistory of other structures in the area
***Taken from Section V Appendix AA Moisture Testing
Procedures for Concrete Slabs” — NWFA
7
Results Indicate
0-3 lbs. Dry over 3 lbs. Moisture barrier required over 7 lbs. Too wet
Testing Brick or Concrete for Paint Application
Brick, stucco, or concrete surfaces must be dry at the time of application and must remain dry after paint is applied or failure of the paint film may occur. These materials are frequently exposed to unusual moisture conditions that allow them to absorb moisture through some exposed surface or some structural defect. This is why it is important to check the moisture content of the brick or concrete when it has been exposed to conditions that permit it to absorb moisture.
Procedure:
hDrive two hardened steel masonry nails about 3/4” apart into
the brick or concrete. Drive them about 1/4 deep so they make firm contact and do not move when touched.
hTouch the nails with the contact pins %. hPress read button ! and read the reference scale $.
Normally, dry concrete or brick will read in the green or dry portion of scale, indicating a safe condition to apply paint. Meter readings should be evaluated in relation to other factors knowledge of the structure, type of paint used, expected weather conditions in the near future, etc. Paint should not be applied if readings are in the red or “wet” portion of the scale.
Do not be misled by surface appearance of masonry materials. Short exposure to rain may thoroughly wet the surface while the interior is still dry. In this instance, we recommend repeating the test on the masonry
below the surface as mentioned above.
Key Areas to Check:
hThe rear side of brick parapet walls generally are not
waterproof above the flashing line and frequently absorb moisture during rains.
hPainted concrete floors on ground — subject to peeling as
they absorb moisture from the earth, unless an effective vapor barrier has been installed.
Tests on these materials should be made a day or so after they have been exposed to rain or other high moisture conditions to verify to what extent they absorb moisture.
8
Testing Plaster Walls, Sheetrock (Gypsum)
Under normal drying conditions and proper application of plaster (sufficient drying time between coats), surface readings give accurate results. However, if rapid drying occurs, the surface of the plaster may be dry, but moisture is still present below the surface and will eventually affect the paint or wallpaper. This condition occurs when there is high temperature or exceptionally good air circulation, or where brown scratch and white coats are applied within a few days.
Take several readings on each wall. Pay special attention near the base, around doorjambs, electrical and plumbing fixtures, and other places where the plaster is thicker than normal.
Taking a Surface Reading:
hDrive the contact pins % into the plaster to their full
penetration, if possible.
hPress read button ! and read the reference scale $.
Taking a Reading Below the Surface:
hDrive a pair of nails into the plaster at least 1/3 of the
total thickness of the plaster. If you are applying plaster to a material of doubtful dryness, such as brick or con­crete, drive the nails through the plaster and into the brick or concrete.
hTouch the heads of the nails with the contact pins % and read
the meter.
The following guidelines may be used to interpret the meter readings on plaster or sheetrock prior to painting or applying adhesives:
Green or “dry” — < 4% moisture Red or “wet” — approximately 5% Yellow Borderline
Tracing Leaks
The BD-10 can help trace leaks in masonry material. Normally, dry plaster, brick, or concrete will contain so little moisture it cannot be detected by the meter. If the meter indicates the presence of moisture you can trace the moisture to its origin.
To trace the origin of a leak:
hDrive a nail into an area that is known to be wet and attach an
insulated wire between the nail and one of the contact pins
%
9
hApply the other pin to various parts of the wall where you suspect
the leak originates. If the meter indicates red or wet”, the material is wet between the points of contact. If the meter reads green or dry, the material along this line is not in the path of a leak.
To confirm if a brick wall is waterproof:
Perform the following procedure after storms to verify if a brick wall is waterproof, or if waterproofing repairs have been properly performed:
hDrive pairs of nails into the brick wherever it is necessary to
make the tests and leave them in place until after all the tests are completed.
hTake readings after each storm, and record the readings. The
pattern of these readings will indicate if the brick is gradually drying out or is moistened again by each storm.
Detecting Moisture in Insulation:
Use the BD-10 with the #21-E Electrode and #608 insulated pins
to detect moisture in insulation. These pins are insulated, except at the tips. Only the uninsulated tips make contact with the material, providing information as to the depth at which moisture is present.
Procedure:
hDrill two 3/16 diameter holes, one inch apart through
the siding.
hUsing the #21-E, insert the #608 contact pins into
the holes so that you make contact with the insulation.
hPress the read button ! and read the reference scale $.
Take readings at various depths of penetration to determine the location of moisture.
hFill holes with putty at the conclusion of the test. Meters are not calibrated to read the percentage of moisture
content in the insulation. Instead, meter readings provide a qualitative indication of the presence of moisture. The meter may also help identify the pattern of distribution to help you determine if moisture is due to condensation or leakage.
The presence of moisture in insulating material greatly reduces its insulating properties. If the insulating material absorbs moisture, water will displace the air in the material. Water also transmits heat at a faster rate than air, thus reducing the efficiency of the insulation.
10
Side walls and roof insulation pick up moisture because of leaks in the roof or structural defects in the side walls which allow storm water to be forced in during high wind. During periods of cold weather, vapor will condense as it approaches the colder area near the outside walls, and resulting moisture will remain trapped in the insulation.
Cork, wood fiber boards, and other cellulose material read lower than glass wool and other inorganic types of insulation.
CARE OF YOUR METER
To keep your meter in good working order: hStore your meter in a clean, dry place. The protective
carrying case provided is an ideal storage place when the meter is not in use.
hChange the 9-Volt battery as needed. Continued use with a
low battery may cause the meter to go out of calibration.
hChange contact pins % as needed. Keep pin retainers
hand tightened.
hClean the meter and contact pins with any biodegradable
cleaner. Use the cleaner sparingly and on external parts only. Keep cleaner out of the external connector
^.
hRemove the battery if the meter will not be used for one
month or longer.
11
SERVICE FOR YOUR METER
hPack your meter securely. Enclose a purchase order or letter
with a brief description of the problem.
hThere is no need to call us for a return authorization number
if you are within the U.S. Customers outside the U.S. must contact us for more specific instructions prior to returning a meter.
hInclude your name, address, daytime phone and fax
numbers or e-mail address. If you believe the meter is under warranty, please provide the original sales slip or invoice.
hShip via UPS, Express Mail, Priority Mail, or any
overnight courier who provides prompt service. Do not use standard parcel post.
hInsure your instrument for its full value and ship prepaid.
We are not responsible for damage in transit.
hWe do not accept COD shipments or cover any incoming
freight or duty charges on returned merchandise.
hTurnaround time on repairs is approximately two weeks. hWe will call you with an estimate if you specifically request
one, or if we determine that the meter may be too costly to repair.
hNon-warranty repairs will be returned via UPS/COD unless
you have already established other payment terms. There is no COD service outside the U.S. To pay by credit card, include the card number and expiration date with your repair. We accept Visa/MasterCard, American Express, and Discover.
hWarranty repairs will be returned at no charge if shipped
within the U.S. via UPS Ground Service. Freight charges for expedited services (i.e., Federal Express, UPS/2 Day, UPS/1 Day, etc.) are the customers responsibility and will be charged as per the above terms.
12
WARRANTY
Delmhorst Instrument Co., referred to hereafter as Delmhorst, guarantees its BD-10 meter for one year from date of purchase and any optional electrodes against defects in material or workmanship for 90 days. If, within the warranty period, you find any defect in material or workmanship return the meter following the instructions in the
Service for
Your Meter
section. This limited warranty does not cover abuse, alteration, misuse, damage during shipment, improper service, unauthorized or unreasonable use of the meter or electrodes. This warranty does not cover batteries or contact pins. If the meter or any optional electrodes have been tam­pered with, the warranty shall be void. At our option we may replace or repair the meter.
Delmhorst shall not be liable for incidental or consequential damages for the breach of any express or implied warranty with respect to this product or its calibration. With proper care and maintenance the meter should stay in calibration; follow the instructions in the
Care of Your Meter section.
Under no circumstances shall Delmhorst be liable for any incidental, indirect, special, or consequential damages of any type whatsoever, including, but not limited to, lost profits or downtime arising out of or related in any respect to its meters or electrodes and no other warranty, written, oral or implied applies. Delmhorst shall in no event be liable for any breach of warranty or defect in this product that exceeds the amount of purchase of this product.
The express warranty set forth above constitutes the entire warranty with respect to Delmhorst meters and electrodes and no other warranty, written, oral, or implied applies. This warranty is personal to the customer purchasing the product and is not transferable.
13
For over 50 years, Delmhorst has been the leading
manufacturer of high-quality resistance moisture meters.
Today we offer the innovative KIL-MO-TROL
®
in-kiln monitoring system, and Loadmaster®, a fully
automated weight-based kiln control system
for the ultimate in accuracy. We also offer
a complete line of portable moisture meters for
woodworking/lumber, agriculture, construction and paper.
WHEN ACCURACY IS THE POINT.
®
TM
51 Indian Lane East
Towaco, NJ 07082
(800)-222-0638
www.delmhorst.com
e-mail - info@delmhorst.com
©1999, Delmhorst Instrument Co.
REV. 2/05
METER READINGS WITH NON-INSULATED PINS
SPECIES 7 8 9 10 12 14 16 18 20 22 24
ALDER 8 9 10 11 13 15 17.5 19.5 21.5 24 27
APITONG 8 9 10 11 13 15 17 20 22 24 27
ASPEN 7 8 9 10 11.5 13 15 16.5 18 20 21
ASH, WHITE 6.5 7.5 8 9 11 13 14.5 16 18 19.5 21
BASSWOOD 7 8 8 9 10.5 13 15 17 19 20.5 22
BIRCH 8 9 10 11 13 15 17 19 21.5 23.5 25.5
CEDAR, EAST. RED 8 9.5 10.5 12 14 17 19 21 23 25 26
CEDAR, INCENSE 7 8 9.5 10.5 12.5 15 17 19 21 23 25
CHERRY 8 9 10 11 13.5 15.5 18 20 22 24 26
COTTONWOOD 6 7.5 8.5 9.5 12 14 15 17 19.5 21 23
CYPRESS 7 8 9 10 12 14 16 18 19.5 21.5 23.5
ELM, AMERICAN 7 7.5 8 8.5 10 11.5 13 15 16 18 19
FIR, DOUGLAS 7 8 9 10 12 14 16 18 20 22 24
FIR,RED 7 8 9 10 12.5 15 17 19 21 23 25
FIR, WHITE 8 9 9.5 10.5 12.5 15 17 19 21 23 25
GUM, BLACK 7.5 9 10 11 13 15 16 18 19 20.5 22
GUM, RED 7 8 9 10 12.5 14.5 16.5 19 20.5 22.5 24
HEMLOCK, WESTERN 7 8 9 10.5 13 15 17 19 20.5 22 23.5
HACKBERRY 7 8.5 9 9.5 12 13 15 17 18.5 20 22
HICKORY 8 8.5 9 10 11 12.5 14 15.5 17 19 20.5
KERUING 8 9 10 11 13 15 17 20 22 24 27
LARCH 7.5 9 10 11 13 15 17 19 21 23 25.5
MAGNOLIA 7.5 9 10 11.5 14 16 17.5 19 21 22.5 24.5
MAHOGANY, AFRICAN 8 9.5 10.5 12 15 17 19.5 22 24 26 28 (ALSO KHAYA)
MAHOGANY, HOND. 7 8 9 10.5 12.5 14.5 16 18 19.5 21.5 22.5
MAHOGANY, PHIL. 6 7 7.5 8 9.5 11 13 14 15.5 17 18
MAPLE, HARD/SOFT 8 9 9.5 10 12 14 16 18 20 22.5 25
MERANTI, DARK RED 8.5 9.5 10.5 11.5 12.5 16 18 20.5 22.5 24.5 26.5
OAK, RED 7 8 9 10 12 14 16 18 20 22 24
OAK, WHITE 7 8 8.5 9.5 11.5 13.5 15 17 18.5 20 22
PECAN 6.5 8 9.5 11 12.5 14 16 17.5 19 22 24
PINE, LONGLEAF 8 8.5 10 11 13 15.5 17.5 19.5 21 23 25
PINE, PONDEROSA 7.5 8.5 10 11 13.5 15.5 17.5 19.5 21 23 25.5
PINE, SHORTLEAF 7.5 9 10 11 13 15.5 17.5 19.5 21.5 23.5 25
PINE, SO. YELLOW* 8 9.5 10.5 12 14.5 16.5 19 21 23 25 28
PINE, SUGAR 7 8 9 10 12 15 17 19 21 23 25
PINE, WHITE 7 8 9 10 13 15 17 19 21 23 25.5
POPLAR, YELLOW 8 8.5 10 11 13 15.5 17.5 19.5 22 24 26
RAMIN 7 8 9 10 11 13 15 16 18 20 21
RADIATA PINE 10 11 11 12 14 16 18 20 23 25 27
REDWOOD 7 8 9 10 12 13.5 15 17 19 22 24
SPRUCE, SITKA 7 8 9 10 12.5 14.5 17 19 21 23.5 26
SPF** 9 10 11.5 13 15.5 18 20.5 23 25 28 30
SPF/COFI 8 9 10 11 13 15 17 19 21 23 25
TEAK 7 8 8.5 9 11 12 14 15 17 18.5 20
VIROLA 6.5 7 8 9 11 12.5 14 16 18 18.5 20.5
WALNUT, BLACK 7.5 8.5 9.5 10.5 12.5 14.5 16 18 20 22 23.5
*Meter readings taken with 26-E 2-pin electrode. Do not apply 2-pin correction.
**SPF correction based on 2-pin 26-E reading with insulated pins. It is based on USDA/Forintek data and can be used for the following species:
Lodgepole Pine Alpine Fir
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