Delfield GUR24P-D SERVICE MANUAL

Page 1
Series GU Work Tables
Original Instructions Service Manual
English
Part Number GUC_SM 12/16
Page 2
Safety Notices
Warning
n
DANGER
Do not install or operate equipment that has been misused, abused, neglected, damaged, or altered/ modified from that of original manufactured specifications.
DANGER
Keep power cord AWAY from HEATED surfaces. DO NOT immerse power cord or plug in water. DO NOT let power cord hang over edge of table or counter.
DANGER
All utility connections and fixtures must be maintained in accordance with Local and national codes.
Warning
n
Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.
Warning
n
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Never use flammable oil soaked cloths or combustible cleaning solutions, for cleaning.
Warning
n
Do not use electrical appliances or accessories other than those supplied by the manufacturer.
Warning
n
Use caution when handling metal surface edges of all equipment.
Warning
n
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
Caution
,
Use caution handling, moving and use of the R290 refrigerators to avoid either damaging the refrigerant tubing or increasing the risk of a leak. Components shall be replaced with like components. Servicing shall be done by a factory authorized service personnel to minimize the risk of possible ignition due to incorrect parts or improper service.
Notice
Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www. mtwkitchencare.com for manual updates, translations, or contact information for service agents in your area.
Warning
n
This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Page 3
Table of Contents Section 1
General Information
Section 2 Installation
Section 3 Operation
Table of Contents
Model Numbers .................................................................................................................. 5
Serial Number Information ...............................................................................................5
Warranty Information ........................................................................................................ 5
Regulatory Certifications ..................................................................................................5
Location ..............................................................................................................................7
Weight of Equipment .........................................................................................................8
Clearance Requirements ....................................................................................................8
Dimensions ......................................................................................................................... 8
Electrical Service ................................................................................................................ 9
Voltage .......................................................................................................................................................9
Fuse/Circuit Breaker ..............................................................................................................................9
Ground Fault Circuit Interrupter .......................................................................................................9
Rated Amperages, Horsepower, Voltage & Power Cord Chart ............................................ 10
Drain Connections ............................................................................................................11
Refrigeration ....................................................................................................................11
Leveling .............................................................................................................................11
Stabilizing .........................................................................................................................11
Leg & Caster Installation ..................................................................................................11
Optional Overshelf Installation Instructions .................................................................12
R290 Controls/Programming/Settings ...........................................................................13
R290 Temperature Control & Display ........................................................................................... 15
R290 Evaporator Fan Operation ..................................................................................................... 15
Changing Display from Fahrenheit to Celsius on ERC112 Control .................................... 16
Section 4 Maintenance
Cleaning and Sanitizing Procedures ...............................................................................17
General .................................................................................................................................................... 17
Interior Cleaning .................................................................................................................................. 18
Preventing Blower Coil Corrosion .................................................................................................18
Exterior Cleaning ................................................................................................................................. 18
Drain ......................................................................................................................................................... 19
Cleaning the Condenser Coil .......................................................................................................... 20
Casters ..................................................................................................................................................... 20
Doors/Hinges ........................................................................................................................................ 20
Drawer Removal For Cleaning ........................................................................................................ 20
Drawer Cleaning .................................................................................................................................. 21
Door Hinges .......................................................................................................................................... 21
Part Number GUC_SM 12/16 3
Page 4
Table of Contents (continued)
Section 5 Troubleshooting
Problem -> Cause -> Correction Chart ............................................................................23
Section 6 Controls
ERC Control Settings ........................................................................................................25
Section 7 Component Check Procedures
Drawer Horizontal Mullion Removal ..............................................................................27
Built In Guard on Rear of Unit .........................................................................................27
Evaporator Fan Access .....................................................................................................28
Temperature Probe Resistance .......................................................................................28
Frame Heater Routing ......................................................................................................29
Condenser Fan Access ......................................................................................................30
LED Light Replacement ....................................................................................................31
Section 8 Normal Operating Temperatures for Models Using Refrigerant R290
Series GU Work Table Refrigerators ................................................................................ 33
Series GU Work Table 1 Door Freezers ...........................................................................36
Series GU Work Table 2 Door Freezers ............................................................................39
Section 9 Diagrams
Standard GUR Work Table Refrigerator ..........................................................................42
GUR Work Table Refrigerator With Optional Switch ......................................................43
Standard GUF Work Table Freezer ..................................................................................44
GUF Work Table Freezer With Optional Switch .............................................................. 45
4 Part Number GUC_SM 12/16
Page 5
Section 1
General Information
Model Numbers
This manual covers the following models:
Work Top Refrigerator
Stainless Steel
Door
GUR24(B)P-S GUR24(B)P-G GUR24(B)P-D
GUR27(B)P-S GUR27(B)P-G GUR27(B)P-D
GUR32(B)P-S GUR32(B)P-G GUR32(B)P-D
GUR48(B)P-S GUR48(B)P-G GUR48(B)P-D
GUR60(B)P-S GUR60(B)P-G GUR60(B)P-D
GUR72(B)P-S GUR72(B)P-G GUR72(B)P-D
Stainless Steel Door Drawers
GUF27(B)P-S GUF27(B)P-D
GUF32(B)P-S GUF32(B)P-D
GUF48(B)P-S NA
GUF60(B)P-S GUF60(B)P-D
Glass Door Drawers
Work Top Freezer
Serial Number Information
The serial number is on the identification plate that also includes the model number. The identification plate is located near the top front corner of the left interior wall.
Always have the serial number of your unit available when calling for parts or service.
Warranty Information
Visit www.delfield.com/warranty to:
Register your product for warranty.
Verify warranty information.
View and download a copy of your warranty.
Regulatory Certifications
All models are certified by:
National Sanitation Foundation (NSF)
Underwriters Laboratories (UL)
Underwriters Laboratories of Canada (CUL)
Part Number GUC_SM 12/16 5
Page 6
General Information Section 1
THIS PAGE INTENTIONALLY LEFT BLANK
6 Part Number GUC_SM 12/16
Page 7
Section 2
Installation
DANGER
Installation must comply with all applicable fire and health codes in your jurisdiction.
DANGER
Use appropriate safety equipment during installation and servicing.
Warning
n
Do not damage the refrigeration circuit when installing, maintaining or servicing the unit.
Location
Warning
n
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., circuit breaker or disconnect switch) is provided.
Warning
n
Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit or gas lines.
The location selected for the equipment must meet the following criteria. If any of these criteria are not met, select another location.
The location MUST be level, stable and capable of supporting the weight of the equipment.
The location MUST be free from and clear of combustible materials.
Equipment MUST be level both front to back and side to side.
Position the equipment so it will not tip or slide.
Front casters MUST be locked once positioned.
Recommended air temperature is 50° - 100°F (10° - 38°C).
Proper air supply for ventilation is REQUIRED AND CRITICAL for safe and efficient operation.
Do not obstruct the flow of ventilation air. Make sure the air vents of the equipment are not blocked.
Do not install the equipment directly over a drain. Steam rising up out of the drain will adversely affect operation, air circulation, and damage electrical / electronic components.
Warning
n
To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product. Additionally the equipment must be level side to side and front to back.
Warning
n
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
Part Number GUC_SM 12/16 7
Page 8
Installation Section 2
Weight of Equipment
Description Model Weight
24” Refrigerator
27” Refrigerator
32” Refrigerator
48” Refrigerator
60” Refrigerator
72” Refrigerator
27” Freezer
32” Freezer
48” Freezer
60” Freezer
GUR24(B)P-S, GUR24(B)P-G
GUR24(B)P-D
GUR27(B)P-S, GUR27(B)P-G
GUR27(B)P-D
GUR32(B)P-S, GUR32(B)P-G
GUR32(B)P-D
GUR48(B)P-S, GUR48(B)P-G
GUR48(B)P-D
GUR60(B)P-S, GUR60(B)P-G
GUR60(B)P-D
GUR72(B)P-S, GUR72(B)P-G
GUR72(B)P-D
GUF27(B)P-S
GUF27(B)P-D
GUF32(B)P-S
GUF32(B)P-D
GUF48(B)P-S
GUF60(B)P-S
GUF60(B)P-D
140 lbs ( 64kg)
162 lbs ( 73kg)
145 lbs ( 66kg)
168 lbs ( 76kg)
161 lbs ( 73kg)
185 lbs ( 84kg)
207 lbs ( 94kg)
252 lbs ( 114kg)
234 lbs ( 106kg)
284 lbs ( 129kg)
263 lbs ( 119kg)
330 lbs ( 150kg)
151 lbs ( 68kg)
175lbs ( 79kg)
165 lbs ( 75kg)
189 lbs ( 86kg)
224 lbs ( 102kg)
250 lbs ( 113kg)
300 lbs ( 136kg)
Clearance Requirements
Keep the vents clean and free of obstruction.
Casters or optional legs must be used and not removed.
Dimensions
Work Height with
Models Length Depth
GUR24(B)P-S, GUR24(B)P-G, GUR24(B)P-D
GUR27(B)P-S, GUR27(B)P-G, GUR27(B)P-D
GUF27(B)P-S, GUF27(B)P-D
GUR32(B)P-S, GUR32(B)P-G, GUR32(B)P-D
GUF32(B)P-S, GUF32(B)P-D
GUR48(B)P-S, GUR48(B)P-G, GUR48(B)P-D
GUF48(B)P-S
GUR60(B)P-S, GUR60(B)P-G, GUR60(B)P-D
GUF60(B)P-S, GUF60(B)P-D
GUR72(B)P-S, GUR72(B)P-G, GUR72(B)P-D
24.00”
(61cm)
27.00”
(69cm)
32.00”
(81cm)
48.00”
(122cm)
60.00”
(152cm)
72.00”
(183cm)
31.50”
(80cm)
5”
Casters
or Feet
36.00“
(91cm)
Units with a backsplash have a B in the model number. The backsplash doesn’t change the work height but adds 4.00” (10cm) to the overall height.
3”
Casters
33.88“
(86cm)
2”
Casters
31.88“
(81cm)
8 Part Number GUC_SM 12/16
Page 9
Section 2 Installation
Work Top with Door Models
Refrigerator Freezer Volume
3
GUR24(B)P-S, GUR24(B)P-G
GUR27(B)P-S, GUR27(B)P-G
GUR32(B)P-S, GUR32(B)P-G
GUR48(B)P-S, GUR48(B)P-G
GUR60(B)P-S, GUR60(B)P-G
GUR72(B)P-S, GUR72(B)P-G
Work Top with Drawers Models
Refrigerator Freezer Quantity of
GUR24(B)P-D NA 8
GUR27(B)P-D GUF27(B)P-D 12
GUR32(B)P-D GUF32(B)P-D 12
GUR48(B)P-D NA 16
GUR60(B)P-D GUF60(B)P-D 24
GUR72(B)P-D NA 24
NA 4.1 ft
GUF27(B)P-S 4.8 ft
GUF32(B)P-S 5.8 ft
GUF48(B)P-S 9.2 ft
GUF60(B)P-S 11.7 ft
NA 14.2 ft
1/6 Size x 6” Deep
(116 L)
3
(136 L)
3
(164 L)
3
(261 L)
3
(331 L)
3
(402 L)
Pans
Electrical Service
DANGER
Check all wiring connections, including factory terminals, before operation. Connections can become loose during shipment and installation.
Warning
n
This appliance must be grounded and all field wiring must conform to all applicable local and national codes. Refer to rating plate for proper voltage. It is the responsibility of the end user to provide the disconnect means to satisfy the authority having jurisdiction.
VOLTAGE
All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.
The following precautions must be observed:
The equipment must be grounded.
A separate fuse/circuit breaker must be provided for each unit.
Check all green ground screws, cables and wire connections to verify they are tight before start-up.
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for each unit.
GROUND FAULT CIRCUIT INTERRUPTER
Ground Fault Circuit Interrupter (GFCI/GFI) protection is a system that shuts down the electric circuit (opens it) when it senses an unexpected loss of power, presumably to ground. Manitowoc does not recommend the use of GFCI/GFI circuit protection to energize our equipment. If code requires the use of a GFCI/GFI then you must follow the local code. The circuit must be dedicated, sized properly and there must be a panel GFCI/GFI breaker. We do not recommend the use of GFCI/GFI outlets to energize our equipment as they are known for more intermittent nuisance trips than panel breakers.
Part Number GUC_SM 12/16 9
Page 10
Installation Section 2
RATED AMPERAGES, HORSEPOWER, VOLTAGE & POWER CORD CHART
Maximum 8ft (2.4m) cord with plug.
Model Amps HP Voltage, Cycle, Phase NEMA Plug
GUR24(B)P-S, GUR24(B)P-G, GUR24(B)P-D
GUR27(B)P-S, GUR27(B)P-G, GUR27(B)P-D
GUF27(B)P-S, GUF27(B)P-D
GUR32(B)P-S, GUR32(B)P-G, GUR32(B)P-D
GUF32(B)P-S, GUF32(B)P-D
GUR48(B)P-S, GUR48(B)P-G, GUR48(B)P-D
GUF48(B)P-S 6.4 1/3 115V, 60Hz, 1Ph 5-15P
GUR60(B)P-S, GUR60(B)P-G, GUR60(B)P-D
GUF60(B)P-S, GUF60(B)P-D
GUR72(B)P-S, GUR72(B)P-G, GUR72(B)P-D
3.2 1/5 115V, 60Hz, 1Ph 5-15P
3.2 1/5 115V, 60Hz, 1Ph 5-15P
2.6 1/4 115V, 60Hz, 1Ph 5-15P
3.2 1/5 115V, 60Hz, 1Ph 5-15P
2.6 1/4 115V, 60Hz, 1Ph 5-15P
3.2 1/5 115V, 60Hz, 1Ph 5-15P
3.2 1/5 115V, 60Hz, 1Ph 5-15P
6.4 1/3 115V, 60Hz, 1Ph 5-15P
3.2 1/5 115V, 60Hz, 1Ph 5-15P
10 Part Number GUC_SM 12/16
Page 11
Section 2 Installation
Drain Connections
Warning
n
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s responsibility to provide a container or outlet for drainage.
Refrigeration
Model BTU/Hour
Capacity
GUR24(B)P-S 270 147 78
GUR24(B)P-G 300 185 78
GUR24(B)P-D 320 173 78
GUR27(B)P-S 280 157 78
GUR27(B)P-G 330 195 78
GUR27(B)P-D 320 186 78
GUF27(B)P-S 400 291 62
GUF27(B)P-D 560 410 62
GUR32(B)P-S 310 172 78
GUR32(B)P-G 360 210 78
GUR32(B)P-D 360 208 78
GUF32(B)P-S 450 325 62
GUF32(B)P-D 640 466 62
GUR48(B)P-S 470 270 78
GUR48(B)P-G 560 346 78
GUR48(B)P-D 560 325 78
GUF48(B)P-S 680 479 111
GUR60(B)P-S 530 307 78
GUR60(B)P-G 630 383 78
GUR60(B)P-D 630 377 78
GUF60(B)P-S 790 559 111
GUF60(B)P-D 1140 831 111
GUR72(B)P-S 630 365 78
GUR72(B)P-G 780 479 78
GUR72(B)P-D 740 449 78
Heat of
Rejection
Charge
Leveling
After the cabinet has been placed in the desired location, cabinets with legs must be leveled. Level units from front to back and from side to side. Leveling will insure proper door operation and removal of condensate. Cabinets with casters must have the caster brake set so the cabinet cannot move.
Stabilizing
It is very important that all legs are properly adjusted to keep the cabinet level, evenly distribute the weight and to make sure the unit will not rock, lean or be unstable.
Leg & Caster Installation
DANGER
Legs or casters must be installed and the legs or casters must be screwed in completely to prevent bending. When casters are installed the mass of this unit will allow it to move uncontrolled on an inclined surface. These units must be tethered/secured to comply with all applicable codes.
Warning
n
The unit must be installed in a stable condition with the front wheels locked. Locking the front casters after installation is the owner’s and operator’s responsibility.
Warning
n
Use a jack to lift the refrigeration unit off the ground just far enough to remove the leg/caster. Place blocking underneath the unit. Do not work underneath a raised unit without proper blocking. Do not lift the unit more than necessary to remove the leg/caster. Lifting the unit too far can make the unit unstable.
Caution
,
All single-section units require that the swivel casters be mounted on the front and rigid casters be mounted on the rear.
Part Number GUC_SM 12/16 11
Page 12
Installation Section 2
To install the legs or casters:
1. Remove unit from skid.
2. Raise unit to access leg/caster mounting holes on bottom of unit.
3. Attach the legs or casters to bottom of cabinet using hex head bolts.
4. This last step applies only to single section units with 2” casters. While the unit is raised, mount an air divider on
the bottom. It runs front to back down the center and has two holes for mounting.
Optional Overshelf Installation Instructions
13.33“
(34cm)
7.50“
(19cm)
7.50“
(19cm)
1.00“
(2.5cm)
If the unit is ordered to have the overshelf:
1. Remove the three screws from each top side of the cabinet (total six screws).
2. Set the overshelf in-place on the top of the cabinet.
3. Line up the three overshelf holes with the unit holes.
4. Secure with three screws per side of the cabinet (total six screws).
If the overshelf was not ordered with the unit:
1. Set the overshelf in-place on the top of the cabinet.
2. Secure with three screws per side of the cabinet (total six screws).
12 Part Number GUC_SM 12/16
Page 13
Section 3
Operation
DANGER
Do not operate any appliance with a damaged cord or plug. All repairs must be performed by a qualified service company.
DANGER
Never stand on the unit! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.
Warning
n
Do not contact moving parts.
Warning
n
All covers and access panels must be in place and properly secured, before operating this equipment.
Warning
n
Do not use electrical appliances inside the food storage compartment of this appliance.
Warning
n
The operator of this equipment is solely responsible for ensuring safe holding temperature levels for all food items. Failure to do so could result in unsafe food products for customers.
Warning
n
Overloading shelves can damage equipment or cause bodily injury.
Warning
n
Damp or wet hands may stick to cold surfaces.
Caution
,
Do not block the supply and return air grills or the air space around the air grills. Keep plastic wrappings, paper, labels, etc. from being airborne and lodging in the grills. Failure to keep the air grills clear will result in unsatisfactory operation of the system.
Caution
,
Do not throw items into the storage area. Failure to heed this recommendation could result in damage to the interior of the cabinet or to the blower coil.
R290 Controls/Programming/Settings
V
V
Standard Control Panel
V
V
Freezer Control Panel With Optional Power Switch
R290 Refrigerator
Refrigerators are factory set at mid-range to maintain about 38ºF (3ºC) box temperature.
1. At initial start-up or anytime power is disconnected, then reconnected to the unit, the control will go into defrost mode.
2. The control will enter a DEFROST mode and the display will read dEF. The compressor and condenser fan as well as the evaporator fan will remain off until this initial defrost is complete. This initial defrost cycle may take up to 35 minutes to complete.
3. The display will continue to read dEF for an additional 30 minutes while the cooling cycle cools the box to the set temperature.
4. Then the digital thermostat will display box temperature.
5. The temperature control will cycle the compressor, evaporator fan motor and condenser fan motor to maintain box temperature at the control setting. For more information see “R290 Evaporator Fan Operation” on page 15.
R290 Refrigerator Defrost
The temperature control also monitors the evaporator temperature and will turn off the compressor and condenser fan motor when needed to allow accumulated frost on the evaporator to clear. During this defrost cycle, the digital temperature display will read dEF. After the defrost cycle is complete, the temperature control will return to a normal cooling cycle, but the display will continue to read dEF until the evaporator returns to normal cooling temperatures (up to 30 minutes).
Part Number GUC_SM 12/16 13
Page 14
Operation Section 3
R290 Freezer
Freezers are factory set at mid-range to maintain about -3ºF (-19ºC) box temperature.
1. At initial start-up or anytime power is disconnected, then reconnected to the unit, the control will go into defrost mode
2. The control will enter a DEFROST mode and the display will read dEF. The compressor and condenser fan as well as the evaporator fan will remain off until this initial defrost is complete. This initial defrost cycle may take up to 35 minutes to complete.
3. The display will continue to read dEF for an additional 30 minutes while the freezing cycle cools the box to the set temperature.
4. Then the thermostat will display box temperature.
5. The temperature control will cycle the compressor, evaporator fan motor and condenser fan motor to maintain box temperature at the control setting. For more information see “R290 Evaporator Fan Operation” on page 15.
R290 Freezer Automatic Defrost
The control also monitors compressor total running time and will enter a defrost cycle after total compressor running time is greater than seven hours since the last defrost cycle OR if evaporator coil temperature drops below -30ºF (-34ºC) (indicating excessive frost on the coil).
R290 Freezer Manual Defrost
If a manual defrost is desired, hold the upper left button for five seconds or unplug the unit for several seconds, then plug unit back in. This will cause the control to re-initialize and then enter a defrost cycle.
When the control enters the defrost mode, it switches off the evaporator fan motor, compressor and condenser fan motor, and switches on the defrost heater to warm the evaporator coil. Thereby melting all frost accumulated during the previous refrigeration cycle. The digital temperature display will now read dEF. The control will continue the defrost cycle for a MINIMUM of six minutes and a MAXIMUM of 35 minutes depending on the amount of frost accumulated on the evaporator coil.
After the defrost cycle is complete, the control returns to a normal refrigeration cycle, however the evaporator fan motor will not switch on until the evaporator reaches
-5°F (-21°C) or two minutes AFTER the compressor and condenser fan motor have begun operating. The digital temperature display will continue to read dEF until the evaporator has returned to normal freezing temperatures (up to 30 minutes).
14 Part Number GUC_SM 12/16
Page 15
Section 3 Operation
R290 TEMPERATURE CONTROL & DISPLAY
Operation / Indication
Status Displayed Comments
Normal (°C) Temp. [°C] Unit depends on setting
Normal (°F) Temp. [°F]
Show set-point Temp.
Set to Defrost dEF / Temp Depends on setting
Sensor 1 defect E01 Air sensor
Sensor 2 defect E02 Coil sensor
High temperature alarm Hi Automatically switching
Low temperature alarm Lo
Line voltage too hight uHi
Line voltage too low uLi
(parameters in control)
(parameters in control
or as chosen by upper
left button)
at 2 sec rate
R290 Temperature Control & Display Operation
V
V
R290 Power Switch
Select units are equipped with a power disconnect switch located behind the louvered panel. Switch must be in the on position for the unit to operate. If the switch is turned off, then returned to the on position, the unit will enter a defrost cycle and the display will read dEF.
R290 Energy Saver Switch
Select freezers are equipped with an energy saver switch for service use. It is a rocker switch located behind the mechanical raceway that controls the amount of heat applied to the door perimeter. The normal operating position for this switch is the on position, providing the least heat. If excessive condensation is observed on the door opening, switch to the off position with the help of an authorized service agent. The off position will increase the heat.
R290 Temperature Alarm
The alarm will flash “HI” or “LO” 90 minutes after the unit has reached its alarm temperature point or after any power interruption if the temperature is above or below the alarm set points. Refrigerators are factory set at mid­range to maintain about 38ºF (3ºC) box temperature. The high refrigerator temperature point is 50°F (10°C). The low refrigerator temperature point is 25°F (-4°C). Freezers are factory set at mid-range to maintain about -3ºF (-19ºC) box temperature. The high freezer temperature point is 20°F (-7°C). Freezers do not have a low temperature point.
Press upper or lower right button.
Display show actual set-point (blinking).
• If buttons untouched for 3 seconds returns to normal.
Increase set-point by pressing upper button. Max value depends on parameters in control.
Decrease set-point by pressing lower button. Min value depends on parameters in control.
• If buttons untouched for 3 seconds returns to normal and stores new set-point.
Press upper left button for 5 seconds.
Start defrost.
Press lower left button for 5 seconds.
Unit goes into stand-by mode.
• The display will read off, then a period.
Press the lower left button again for 5 seconds.
• The display will read on.
• The unit will then start up in the defrost mode, and display will read dEF.
R290 EVAPORATOR FAN OPERATION
During normal operation the evaporator fan may cycle and/or pulse independently of the compressor. Consult Technical Support at 1-844-724-CARE if you are unsure of the proper function.
Cooling Cycle Defrost Cycle
Compressor OnCompressor
Off
Off
Evap Fan OnEvap Fan
Refrigerator X Cycles On 2-Min,
Freezer X X X
On
Evap Fan
Off 2-Min
Off
Evap Fan
Compressor
Off
Evap Fan OnEvap Fan
X
Off
Part Number GUC_SM 12/16 15
Page 16
Operation Section 3
CHANGING DISPLAY FROM FAHRENHEIT TO CELSIUS ON ERC112 CONTROL
1. Simultaneously hold the up and down arrows for 5 seconds to access menu for password protected parameters.
2. Screen should temporarily flash PAS and then move to a numeric screen.
3. Scroll to 187 using the up/down arrows and push the stand-by button (lower left button) to enter.
6. -F should be displayed indicating Fahrenheit. Use the down arrow to change it to -C for Celsius and hit the stand-by button (lower left button) to enter the change.
7. Push the defrost button (upper left button) to move out of the display unit menu.
4. Scroll to dis using the up/down arrows and push the stand-by button (lower left button) to enter into the display menu.
5. Scroll to CFu using the up/down arrows and push the stand-by button (lower left button) to enter the display unit menu.
8. Push the defrost button (upper left button) to move out of the display menu and back to the normal display.
NOTE: For steps 7 and 8, display will return back to normal display after 30 seconds of inactivity.
16 Part Number GUC_SM 12/16
Page 17
Section 4
Maintenance
DANGER
It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures.
DANGER
Failure to disconnect the power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.
DANGER
Disconnect electric power at the main power disconnect for all equipment being serviced. Observe correct polarity of incoming line voltage. Incorrect polarity can lead to erratic operation.
Warning
n
Never use sharp objects or tools to remove ice or frost. Do not use mechanical devices or other means to accelerate the defrosting process.
Cleaning and Sanitizing Procedures
Caution
,
Maintenance and servicing work other than cleaning as described in this manual must be done by an authorized service personnel.
GENERAL
Warning
n
When using cleaning fluids or chemicals, rubber gloves and eye protection (and/or face shield) must be worn.
Owners and operators are responsible for maintaining the equipment in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.
Maintenance Daily Weekly Monthly
Interior X X X
Gasket X X X
Exterior X X X
Drain X X X
Condenser Coil X X X
Casters X X X
Part Number GUC_SM 12/16 17
After Prolonged
Shutdown
At Start-Up
Page 18
Maintenance Section 4
INTERIOR CLEANING
Notice
When cleaning interior and exterior of unit, care should be taken to avoid the front power switch and the rear power cord. Keep water and/or cleaning solutions away from these parts.
Notice
Never use a high-pressure water jet for cleaning or hose down or flood interior or exterior of units with water. Do not use power cleaning equipment, steel wool, scrapers or wire brushes on stainless steel or painted surfaces.
The interior can be cleaned using soap and warm water. If this isn’t sufficient, try ammonia and water or a nonabrasive liquid cleaner.
PREVENTING BLOWER COIL CORROSION
To help prevent corrosion of the blower coil, store all acidic items, such as pickles and tomatoes, in seal-able containers. Immediately wipe up all spills.
EXTERIOR CLEANING
Notice
Never use an acid based cleaning solution on exterior panels! Many food products have an acidic content, which can deteriorate the finish. Be sure to clean the stainless steel surfaces of ALL food products.
Clean the area around the unit as often as necessary to maintain cleanliness and efficient operation.
Wipe gasket and surfaces with a damp cloth rinsed in water to remove dust and dirt from the outside of the unit. Always rub with the “grain” of the stainless steel to avoid marring the finish. If a greasy residue persists, use a damp cloth rinsed in a mild dish soap and water solution. Wipe dry with a clean, soft cloth.
Never use steel wool or abrasive pads for cleaning. Never use chlorinated, citrus based or abrasive cleaners.
Stainless steel exterior panels have a clear coating that is stain resistant and easy to clean. Products containing abrasives will damage the coating and scratch the panels. Daily cleaning may be followed by an application of stainless steel cleaner which will eliminate water spotting and fingerprints. Early signs of stainless steel breakdown are small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the steel.
18 Part Number GUC_SM 12/16
Page 19
Section 4 Maintenance
DRAIN
Each unit has a drain located inside the unit that removes the condensation from the evaporator coil and routes it to an external condensate evaporator pan. Each drain can become loose or disconnected during normal use.
The leveling of the unit is important as the units are designed to drain properly when level.
If you notice water accumulation on the inside of the unit, be sure the drain tube is connected to the evaporator drain pan.
If water is collecting underneath the unit, make sure the end of the drain tube is in the condensate evaporator.
Cleaning Instructions
1. Inside the unit under the evaporator assembly locate the drain pan and drain.
Drain On One Section Door Unit
2. Locate the drain tube in the condensing unit.
Drain Tube In The Condensing Unit
3. Verify the drain tube is connected to the evaporator drain pan.
4. Verify the end of the drain tube is in the condensate evaporator.
5. Be sure the drain line is free of obstructions.
Drain On Two Section Drawer Unit
Drain Pan Line Drawing
Part Number GUC_SM 12/16 19
Page 20
Maintenance Section 4
CLEANING THE CONDENSER COIL
In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done monthly. If conditions are such that the condenser is totally blocked in a month, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.
Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times. Continuous operation with a dirty or clogged condenser coil can result in compressor failure. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor and cost to replace the compressor.
CASTERS
Wipe casters with a damp cloth monthly to prevent corrosion.
DOORS/HINGES
Over time and with heavy-use doors, the hinges may become loose. If this happens, tighten the screws that mount the hinge brackets to the frame of the unit. Loose or sagging doors can cause the hinges to pull out of the frame, which may damage both the doors and the hinges. In some cases this may require qualified service agents or maintenance personnel to perform repairs.
DRAWER REMOVAL FOR CLEANING
1. Pull drawer out until it hits a stop.
2. Pull white clip forward to release drawer from track.
3. Lift and remove drawer.
4. Pull intermediate tracks out until they hit a stop.
5. Locate gray safety clips on each drawer track. Push each gray safety clip until it clicks, releasing each intermediate track.
6. Remove intermediate tracks.
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Section 4 Maintenance
DRAWER CLEANING
Drawers and tracks should be cleaned on a weekly basis. The cleaner the tracks are the better they will operate.
The drawer tracks are dishwasher safe or can be cleaned in a sink with detergents and a soft bristle brush. Using a soft bristle brush, wash the track making sure each roller is thoroughly cleaned.
The drawer cage should be cleaned with a soft bristle brush, removing any food and debris gathered on the bottom ledge. Once it’s cleaned thoroughly with a soft bristle brush, wipe remaining debris clean with a soft towel.
Drawer Reassembly
1. Push the intermediate tracks back into the drawer cage.
2. Press the gray plastic safety clip and finish installing the intermediate tracks.
3. Push the drawer back in slowly. It will hit a stop. Lift the front of the drawer up and continue inward.
4. Pull the drawer back out.
5. Locate the white clips on either side of the drawer. Press them down and in to lock.
DOOR HINGES
1. With a 3/8” nut driver remove the nuts and bottom hinge from the unit.
2. Remove door from unit.
3. Remove two screws from the bottom of the door to replace the hinge cartridge.
Part Number GUC_SM 12/16 21
Page 22
Maintenance Section 4
4. Place a white spacer on the bottom hinge pin.
5. Place the hinge on the hinge pin, rotate it and ensure there is tension in both directions.
6. Rotate the door hinge 160°-180°.
7. Hold the hinge, twist the door and slide the top pin into the top hinge.
8. Screw the bottom hinge to the unit.
9. Check the door alignment. Check that it shuts and seals. Adjust the bottom hinge if necessary.
22 Part Number GUC_SM 12/16
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Section 5
Troubleshooting
Problem -> Cause -> Correction Chart
Problem Cause Correction
Cabinet not running Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker.
Power cord unplugged. Plug power cord into unit and into outlet.
Thermostat set too high. Set thermostat to lower temperature.
Main power switch turned off. Turn main power switch on.
Cabinet in defrost cycle.
(Freezer models)
Condensing unit runs
for long periods or
continuously
Cabinet temperature is
too high
Cabinet is noisy Loose part(s). Locate and tighten loose part(s).
Refrigerator is freezing
product
Compressor will not
start
Excessive amount of warm product placed in
cabinet.
Prolonged door openings or door(s) ajar. Make sure door(s) are closed when not in use. Avoid
Door gasket(s) not sealing properly. Check gasket condition. Adjust door or replace gasket if
Dirty condenser coil. Clean the condenser coil.
Evaporator coil iced over. Turn unit off and allow coil to defrost.
Thermostat set too high. Set thermostat to lower temperature.
Poor air circulation in cabinet. Re-arrange product to allow proper air circulation.
Exterior thermometer is out of calibration. Re-calibrate thermometer.
Excessive amount of warm product placed in
cabinet.
Prolonged door openings or door(s) ajar. Make sure door(s) are closed when not in use.
Dirty condenser coil. Clean the condenser coil.
Evaporator coil iced over. Turn unit off and allow coil to defrost.
Thermostat is set too low. Set thermostat to higher temperature.
Dirty condenser coil. Clean the condenser coil.
Not enough cabinet clearance for proper
refrigeration system operation.
Low voltage to cabinet. Check and correct incoming voltage to cabinet.
Allow adequate time for product to cool down.
Allow adequate time for product to cool down.
Move cabinet or make other adjustments to gain proper
Wait for defrost cycle to finish.
prolonged door openings.
necessary.
Make sure thermostat is not set too cold.
Also, check gasket condition.
Avoid prolonged door openings.
Make sure thermostat is not set too cold.
Also, check gasket condition.
cabinet clearances.
Part Number GUC_SM 12/16 23
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Troubleshooting Section 5
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24 Part Number GUC_SM 12/16
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Section 6
Controls
ERC Control Settings
ERC Password Protection
Parameter
Setpoint SEt Desired Temperature 187
Defrost On Compressor Runtime dCt Real Time or Compressor Running Time Triggers Defrost 187
Display Unit CFu Fahrenheit or Celsius 187
High Alarm HAt Alarm Sounds Upon Reaching This High Temperature 187
Low Alarm LAt Alarm Sounds Upon Reaching This Low Temperature 187
High Alarm Delay Htd Time Delay Prior To Alarming Once High Temperature Alarm
Low Alarm Delay Ltd Time Delay Prior To Alarming Once Low Temperature Alarm
Accumulated Compressor Runtime ACt Total Compressor Runtime Since Manufactured Date 187
Accumulated Evaporator Fan Runtime AFt Total Evaporator Fan Runtime Since Manufactured Date 187
Accumulated ERC Runtime AEt Total ERC Runtime Since Manufactured Date 187
Compressor Relay Counter rL1 Total Compressor Cycles Since Manufactured Date 187
Evaporator Fan Relay Counter rL3 Total Evaporator Fan Cycles Since Manufactured Date 187
Defrost Relay Counter rL2 Total Defrost Cycles Since Manufactured Date 187
Defrost Time Counter dnt Total Defrost Time Since Manufactured Date 187
Evaporator Temperature Et1 Real Time Evaporator Outlet Temperature 187
Cabinet Temperature att Real Time Cabinet Air Temperature 187
Danfoss
Acronym
Description Password
Is Reached
Is Reached
187
187
Part Number GUC_SM 12/16 25
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Controls Section 6
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26 Part Number GUC_SM 12/16
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Section 7
Component Check Procedures
Drawer Horizontal Mullion Removal
1. Pull drawer out until it hits a stop.
2. Pull white clip forward to release drawer from track.
3. Lift and remove drawer.
Built In Guard on Rear of Unit
Ensure built in guard on rear of unit is in place. It will protect the control in case of a refrigerant leak.
4. Remove the four 5/16 hex head screws securing the horizontal mullion between the two drawers.
One Bottom and One Top Horizontal Mullion Screw
Part Number GUC_SM 12/16 27
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Component Check Procedures Section 7
Evaporator Fan Access Temperature Probe Resistance
Acceptable range in 32°F water is 15,000-17,000 ohms.
Defrost Probe Resistance, Delfield Part Number 2194755
Temperature in
Fahrenheit
0 -17.8 42,837
5 -15.0 36,503
10 -12.2 31,258
15 -9.4 26,784
20 -6.7 23,097
25 -3.9 19,960
30 -1.1 17,275
35 1.7 15,007
40 4.4 13,065
45 7.2 11,371
50 10.0 9,951
Temperature in
Celsius
Resistance in
Ohms
Air Probe Resistance, Delfield Part Number 2194756
Temperature in
Fahrenheit
0 -17.8 43,297
5 -15.0 36,503
10 -12.2 30,884
15 -9.4 26,948
20 -6.7 22,928
25 -3.9 20,082
30 -1.1 17,188
35 1.7 14,751
40 4.4 13,019
45 7.2 11,506
50 10.0 9,951
Temperature in
Celsius
Resistance in
Ohms
28 Part Number GUC_SM 12/16
Page 29
Section 7 Component Check Procedures
Frame Heater Routing
60” Drawer Unit
27” or 32” Door Unit
27” or 32” Drawer Unit
48” or 60” Door Unit
60” Door-Drawer Unit
60” Drawer-Door Unit
Part Number GUC_SM 12/16 29
Page 30
Component Check Procedures Section 7
Condenser Fan Access
1. Remove the back panel.
3. Pull out the condensing unit.
4. Unscrew the fan assembly from the condensing coil.
5. Adjust the assembly to access the fan blade.
2. Remove two screws from each side of the condensing unit. It may also be necessary to remove the filter bracket next to the condenser coil.
30 Part Number GUC_SM 12/16
Page 31
Section 7 Component Check Procedures
LED Light Replacement
Important Notes
Tools Required: T6 Torx Bit & Phillips Head screwdriver
Keep track of the light cover, all screws and wires. They will be reused.
Removal
1. Unscrew the light fixture from the unit.
Two (2) Screws Secure the Light in the Unit
2. Unscrew the light from the cover with the T6 torx bit.
3. Press the center of a raised tab to release the wire. Remove the wire. Repeat on second tab for second wire.
Pressing the Center of the Raised Tab Releases the Wire
4. Discard the old light.
Reinstall
5. Press the center of a raised tab and insert a wire. Repeat on second tab with second wire. The wires are interchangeable.
6. Screw the cover back on the light.
7. Screw the light fixture back into the unit.
Four (4) Screws Secure the Light Cover On
Part Number GUC_SM 12/16 31
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Component Check Procedures Section 7
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32 Part Number GUC_SM 12/16
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Section 8
Normal Operating Temperatures for Models Using Refrigerant R290
Series GU Work Table Refrigerators
75°F (24°C) Ambient / 36°F (2°C) Box Temperature
Evaporator
Inlet
16°F 26°F 56°F 96°F 95°F 104°F 87°F
-9°C -3°C 13°C 36°C 35°C 40°C 31°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
16°F
26°F
104°F
104°F96°F
Condenser
Outlet
56°F
87°F
95°F
Part Number GUC_SM 12/16 33
Page 34
Normal Operating Temperatures for Models Using Refrigerant R290 Section 8
Series GU Work Table Refrigerators
86°F (30°C) Ambient / 36°F (2°C) Box Temperature
Evaporator
Inlet
18°F 26°F 59°F 109°F 108°F 118°F 98°F
-8°C -3°C 15°C 43°C 42°C 48°C 37°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
18°F
26°F
118°F
104°F109°F
Condenser
Outlet
59°F
98°F
108°F
34 Part Number GUC_SM 12/16
Page 35
Section 8 Normal Operating Temperatures for Models Using Refrigerant R290
Series GU Work Table Refrigerators
100°F (38°C) Ambient / 36°F (2°C) Box Temperature
Evaporator
Inlet
21°F 28°F 60°F 128°F 127°F 137°F 113°F
-6°C -2°C 16°C 53°C 53°C 58°C 45°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
21°F
28°F
137°F
104°F128°F
Condenser
Outlet
60°F
113°F
127°F
Part Number GUC_SM 12/16 35
Page 36
Normal Operating Temperatures for Models Using Refrigerant R290 Section 8
Series GU Work Table 1 Door Freezers
75°F (24°C) Ambient / -2°F (-19°C) Box Temperature
Evaporator
Inlet
-21°F -11°F 45°F 111°F 103°F 110°F 85°F
-29°C -24°C 7°C 44°C 39°C 43°C 29°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
-21°F
-11°F
110°F
104°F111°F
Condenser
Outlet
45°F
85°F
103°F
36 Part Number GUC_SM 12/16
Page 37
Section 8 Normal Operating Temperatures for Models Using Refrigerant R290
Series GU Work Table 1 Door Freezers
86°F (30°C) Ambient / -2°F (-19°C) Box Temperature
Evaporator
Inlet
-20°F -11°F 51°F 125°F 117°F 125°F 97°F
-29°C -24°C 11°C 52°C 47°C 52°C 36°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
-20°F
-11°F
125°F
104°F125°F
Condenser
Outlet
51°F
97°F
117°F
Part Number GUC_SM 12/16 37
Page 38
Normal Operating Temperatures for Models Using Refrigerant R290 Section 8
Series GU Work Table 1 Door Freezers
100°F (38°C) Ambient / -2°F (-19°C) Box Temperature
Evaporator
Inlet
-17°F -11°F 58°F 142°F 133°F 142°F 109°F
-27°C -24°C 14°C 61°C 56°C 61°C 43°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
-17°F
-11°F
142°F
104°F142°F
Condenser
Outlet
58°F
109°F
133°F
38 Part Number GUC_SM 12/16
Page 39
Section 8 Normal Operating Temperatures for Models Using Refrigerant R290
Series GU Work Table 2 Door Freezers
75°F (24°C) Ambient / -2°F (-19°C) Box Temperature
Evaporator
Inlet
-14°F -10°F 42°F 130°F 113°F 128°F 94°F
-26°C -23°C 6°C 54°C 45°C 53°C 34°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
-14°F
-10°F
128°F
104°F130°F
Condenser
Outlet
42°F
94°F
113°F
Part Number GUC_SM 12/16 39
Page 40
Normal Operating Temperatures for Models Using Refrigerant R290 Section 8
Series GU Work Table 2 Door Freezers
86°F (30°C) Ambient / -2°F (-19°C) Box Temperature
Evaporator
Inlet
-14°F -10°F 46°F 144°F 126°F 141°F 104°F
-26°C -23°C 8°C 62°C 52°C 61°C 40°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
-14°F
-10°F
141°F
104°F144°F
Condenser
Outlet
46°F
104°F
126°F
40 Part Number GUC_SM 12/16
Page 41
Section 8 Normal Operating Temperatures for Models Using Refrigerant R290
Series GU Work Table 2 Door Freezers
100°F (38°C) Ambient / -2°F (-19°C) Box Temperature
Evaporator
Inlet
-14°F -9°F 53°F 160°F 142°F 152°F 116°F
-26°C -23°C 12°C 71°C 61°C 67°C 47°C
Evaporator
Outlet
Suction
Line
Compressor
Top
Compressor
Bottom
Condenser
Inlet
-14°F
-9°F
152°F
104°F160°F
Condenser
Outlet
53°F
116°F
142°F
Part Number GUC_SM 12/16 41
Page 42
Standard GUR Work Table Refrigerator
Section 9
Diagrams
42 Part Number GUC_SM 12/16
Page 43
Section 9 Diagrams
GUR Work Table Refrigerator With Optional Switch
Part Number GUC_SM 12/16 43
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Diagrams Section 9
Standard GUF Work Table Freezer
44 Part Number GUC_SM 12/16
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Section 9 Diagrams
GUF Work Table Freezer With Optional Switch
Part Number GUC_SM 12/16 45
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Diagrams Section 9
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Page 48
DELFIELD
980 SOUTH ISABELLA ROAD, MOUNT PLEASANT, MI 48858
800-733-8821
WWW.DELFIELD.COM
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Part Number GUC_SM 12/16
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