Delfield GBF1-S Installation Manual

Page 1
Series GC, GB & GBS Reach-Ins
Original Instructions Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: 9294839 10/15
Page 2
Safety Notices
Warning
n
DANGER
Do not install or operate equipment that has been misused, abused, neglected, damaged, or altered/ modified from that of original manufactured specifications.
DANGER
Keep power cord AWAY from HEATED surfaces. DO NOT immerse power cord or plug in water. DO NOT let power cord hang over edge of table or counter.
DANGER
All utility connections and fixtures must be maintained in accordance with Local and national codes.
Warning
n
Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.
Warning
n
Do not use electrical appliances or accessories other than those supplied by the manufacturer.
Warning
n
Use caution when handling metal surface edges of all equipment.
Warning
n
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
Notice
Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www. mtwkitchencare.com for manual updates, translations, or contact information for service agents in your area.
Warning
n
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Never use flammable oil soaked cloths or combustible cleaning solutions, for cleaning.
Warning
n
This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Page 3
Section 1 General Information
Section 2 Installation
Section 3 Operation
Table of Contents
Model Numbers .................................................................................................................. 5
Serial Number Information ...............................................................................................5
Warranty Information ........................................................................................................ 5
Regulatory Certifications ..................................................................................................5
Location ..............................................................................................................................7
Weight of Equipment .........................................................................................................8
Clearance Requirements ....................................................................................................8
Dimensions ......................................................................................................................... 9
Electrical Service ..............................................................................................................10
Voltage .................................................................................................................................................... 10
Fuse/Circuit Breaker ...........................................................................................................................10
Ground Fault Circuit Interrupter .................................................................................................... 10
Rated Amperages, Horsepower, Voltage & Power Cord Chart ............................................ 11
Drain Connections ............................................................................................................12
Heat of Rejection .............................................................................................................. 12
Leveling .............................................................................................................................13
Stabilizing .........................................................................................................................13
Leg & Caster Installation ..................................................................................................13
Reversible Door Instructions ........................................................................................... 14
Applicable to Full Door Better Models ........................................................................................14
Controls/Programming/Settings ....................................................................................16
Temperature Control & Display ...................................................................................................... 17
Evaporator Fan Operation ................................................................................................................ 18
Section 4 Maintenance
Cleaning and Sanitizing Procedures ...............................................................................19
General .................................................................................................................................................... 19
Interior Cleaning .................................................................................................................................. 20
Exterior Cleaning ................................................................................................................................. 20
Drain ......................................................................................................................................................... 21
Cleaning the Condenser Coil .......................................................................................................... 21
Casters ..................................................................................................................................................... 21
Doors/Hinges ........................................................................................................................................ 21
Preventing Blower Coil Corrosion ................................................................................................. 21
Section 5 Troubleshooting
Problem -> Cause -> Correction Chart ............................................................................23
Part Number: 9294839 10/15 3
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Table of Contents (continued)
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Page 5
Section 1
General Information
Model Numbers
This manual covers the following models:
1 Section Refrigerators
GBSR1-S(H) GBSR1-G(H)
GBR1-S(H) GBR1-G(H) GCR1-S(H) GCR1-G(H)
2 Section Refrigerators
GBSR2-S(H) GBSR2-G(H)
GBR2-S(H) GBR2-G(H) GCR2-S(H) GCR2-G(H)
3 Section Refrigerators
GBSR3-S(H) GBSR3-G
GBR3-S(H) GBR3-G GCR3-S(H) GCR3-G
1 Section Freezers
GBSF1-S(H)
GBF1-S(H) GCF1-S(H)
2 Section Freezers
GBSF2-S(H)
GBF2-S(H) GCF2-S(H)
3 Section Freezers
GBSF3-S(H)
GBF3-S(H) GCF3-S(H)
Serial Number Information
The serial number is on the identification plate that also includes the model number. The identification plate is located near the top front corner of the left interior wall.
Always have the serial number of your unit available when calling for parts or service.
Warranty Information
Visit http://www.delfield.com/minisite/service/warranty_info to:
Register your product for warranty.
Verify warranty information.
View and download a copy of your warranty.
Regulatory Certifications
Models are certified by:
National Sanitation Foundation (NSF)
Underwriters Laboratories (UL)
Underwriters Laboratories of Canada (ULC)
Part Number: 9294839 10/15 5
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General Information Section 1
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6 Part Number: 9294839 10/15
Page 7
Section 2
Installation
DANGER
Installation must comply with all applicable fire and health codes in your jurisdiction.
DANGER
Use appropriate safety equipment during installation and servicing.
Warning
n
Do not damage the refrigeration circuit when installing, maintaining or servicing the unit.
Location
Warning
n
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., circuit breaker or disconnect switch) is provided.
Warning
n
Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit or gas lines.
The location selected for the equipment must meet the following criteria. If any of these criteria are not met, select another location.
The location MUST be level, stable and capable of supporting the weight of the equipment.
The location MUST be free from and clear of combustible materials.
Equipment MUST be level both front to back and side to side.
Position the equipment so it will not tip or slide.
Front casters MUST be locked once positioned.
Recommended air temperature is 60° - 100°F (16° - 38°C).
Proper air supply for ventilation is REQUIRED AND CRITICAL for safe and efficient operation. Refer to Clearance Requirements chart on page 8.
Do not obstruct the flow of ventilation air. Make sure the air vents of the equipment are not blocked.
Do not install the equipment directly over a drain. Steam rising up out of the drain will adversely affect operation, air circulation, and damage electrical / electronic components.
Warning
n
To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product. Additionally the equipment must be level side to side and front to back.
Warning
n
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
Part Number: 9294839 10/15 7
Page 8
Installation Section 2
Weight of Equipment
Description Models Weight
1 Section Refrigerators Solid Doors
1 Section Refrigerators Glass Doors
2 Section Refrigerators Solid Doors
2 Section Refrigerators Glass Doors
3 Section Refrigerators Solid Doors
3 Section Refrigerators Glass Doors
1 Section Freezers Solid Doors
2 Section Freezers Solid Doors
3 Section Freezers Solid Doors
GBSR1-S(H) 351 lbs (159 kg)
GBR1-S(H) 312 lbs (142 kg)
GCR1-S(H) 282 lbs (128 kg)
GBSR1-G(H), GBR1-G(H), GCR1-G(H)
GBSR2-S(H), GBR2-S(H)
GCR2-S(H) 430 lbs (195 kg)
GBSR2-G(H), GBR2-G(H), GCR2-G(H)
GBSR3-S(H) 767 lbs (348 kg)
GBR3-S(H) 727 lbs (330 kg)
GCR3-S(H) 668 lbs (303 kg)
GBSR3-G, GBR3-G, GCR3-G
GBSF1-S(H) 354 lbs (161 kg)
GBF1-S(H) 336 lbs (152 kg)
GCF1-S(H) 299 lbs (136 kg)
GBSF2-S(H) 495 lbs (225 kg)
GBF2-S(H) 532 lbs (241 kg)
GCF2-S(H) 445 lbs (202 kg)
GBSF3-S(H), GBF3-S(H)
GCF3-S(H) 707 lbs (321 kg)
236 lbs (107 kg)
495 lbs (225 kg)
322 lbs (146 kg)
485 lbs (220 kg)
772 lbs (350 kg)
Clearance Requirements
DANGER
Minimum clearance requirements are the same for noncombustible locations as for combustible locations. The flooring under the appliance must be made of a noncombustible material.
DANGER
Risk of fire/shock. All minimum clearances must be maintained. Do not obstruct vents or openings.
Top
12.00” (305mm)
Keep the vents clean and free of obstruction.
Casters or optional legs must be used and not removed.
8 Part Number: 9294839 10/15
Page 9
Section 2 Installation
Dimensions
Model Length Depth Height
1 Section Refrigerators GBSR1-S(H), GBSR1-G(H), GBR1-S(H), GBR1-G(H), GCR1-S(H), GCR1-G(H)
2 Section Refrigerators GBSR2-S(H), GBSR2-G(H), GBR2-S(H), GBR2-G(H), GCR2-S(H), GCR2-G(H)
3 Section Refrigerators GBSR3-S(H), GBSR3-G, GBR3-S(H), GBR3-G, GCR3-S(H), GCR3-G
1 Section Freezers GBSF1-S(H), GBF1-S(H), GCF1-S(H)
2 Section Freezers GBSF2-S(H), GBF2-S(H), GCF2-S(H)
3 Section Freezers GBSF3-S(H), GBF3-S(H), GCF3-S(H)
27.34”
(70cm)
55.16”
(140cm)
82.97”
(211cm)
27.34”
(70cm)
55.16”
(140cm)
82.97”
(211cm)
32.44”
(82cm)
32.44”
(82cm)
32.44”
(82cm)
32.44”
(82cm)
32.44”
(82cm)
32.44”
(82cm)
79.50”
(202cm)
79.50”
(202cm)
79.50”
(202cm)
79.50”
(202cm)
79.50”
(202cm)
79.50”
(202cm)
Model Volume
1 Section Refrigerators GBSR1-S(H), GBSR1-G(H), GBR1-S(H), GBR1-G(H), GCR1-S(H), GCR1-G(H)
2 Section Refrigerators GBSR2-S(H), GBSR2-G(H), GBR2-S(H), GBR2-G(H), GCR2-S(H), GCR2-G(H)
3 Section Refrigerators GBSR3-S(H), GBSR3-G, GBR3-S(H), GBR3-G, GCR3-S(H), GCR3-G
1 Section Freezers GBSF1-S(H), GBF1-S(H), GCF1-S(H)
2 Section Freezers GBSF2-S(H), GBF2-S(H), GCF2-S(H)
3 Section Freezers GBSF3-S(H), GBF3-S(H), GCF3-S(H)
21ft
46ft
71ft
21ft
46ft
71ft
3
/595L
3
/1303L
3
/2010L
3
/595L
3
/1303L
3
/2010L
Part Number: 9294839 10/15 9
Page 10
Installation Section 2
Electrical Service
DANGER
Check all wiring connections, including factory terminals, before operation. Connections can become loose during shipment and installation.
Warning
n
This appliance must be grounded and all field wiring must conform to all applicable local and national codes. Refer to rating plate for proper voltage. It is the responsibility of the end user to provide the disconnect means to satisfy the authority having jurisdiction.
VOLTAGE
All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.
The following precautions must be observed:
The equipment must be grounded.
A separate fuse/circuit breaker must be provided for each unit.
Check all green ground screws, cables and wire connections to verify they are tight before start-up.
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for each unit.
GROUND FAULT CIRCUIT INTERRUPTER
Ground Fault Circuit Interrupter (GFCI/GFI) protection is a system that shuts down the electric circuit (opens it) when it senses an unexpected loss of power, presumably to ground. Manitowoc does not recommend the use of GFCI/GFI circuit protection to energize our equipment. If code requires the use of a GFCI/GFI then you must follow the local code. The circuit must be dedicated, sized properly and there must be a panel GFCI/GFI breaker. We do not recommend the use of GFCI/GFI outlets to energize our equipment as they are known for more intermittent nuisance trips than panel breakers.
10 Part Number: 9294839 10/15
Page 11
Section 2 Installation
RATED AMPERAGES, HORSEPOWER, VOLTAGE & POWER CORD CHART
Maximum 10ft (3m) cord with plug.
Model Amps HP Voltage, Cycle, Phase NEMA Plug
1 Section Refrigerators GBSR1-S(H), GBSR1-G(H), GBR1-S(H), GBR1-G(H), GCR1-S(H), GCR1-G(H)
2 Section Refrigerators GBSR2-S(H), GBSR2-G(H), GBR2-S(H), GBR2-G(H), GCR2-S(H), GCR2-G(H)
3 Section Refrigerators GBSR3-S(H), GBSR3-G, GBR3-S(H), GBR3-G, GCR3-S(H), GCR3-G
1 Section Freezers GBSF1-S(H), GBF1-S(H), GCF1-S(H)
2 Section Freezers GBSF2-S(H), GBF2-S(H), GCF2-S(H)
3 Section Freezers GBSF3-S(H), GBF3-S(H), GCF3-S(H)
6.0 1/4 115/60/1 5-15P
8.0 1/3 115/60/1 5-15P
14.5 1/2 115/60/1 5-20P
9.0 1/2 115/60/1 5-15P
12.0 3/4 115/60/1 5-15P
12.6 1 115-208/60/1 14-20P
Part Number: 9294839 10/15 11
Page 12
Installation Section 2
Drain Connections
Warning
n
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s responsibility to provide a container or outlet for drainage.
Heat of Rejection
Model BTU/Hour
1 Section Refrigerators Full Height Solid Doors GBSR1-S, GBR1-S, GCR1-S
1 Section Refrigerators Half Height Solid Doors GBSR1-SH, GBR1-SH, GCR1-SH
1 Section Refrigerators Full Height Glass Doors GBSR1-G, GBR1-G, GCR1-G
1 Section Refrigerators Half Height Glass Doors GBSR1-GH, GBR1-GH, GCR1-GH
2 Section Refrigerators Full Height Solid Doors GBSR2-S, GBR2-S, GCR2-S
2 Section Refrigerators Half Height Solid Doors GBSR2-SH, GBR2-SH, GCR2-SH
2 Section Refrigerators Full Height Glass Doors GBSR2-G, GBR2-G, GCR2-G
2 Section Refrigerators Half Height Glass Doors GBSR2-GH, GBR2-GH, GCR2-GH
3 Section Refrigerators Full Height Solid Doors GBSR3-S, GBR3-S, GCR3-S
3 Section Refrigerators Half Height Solid Doors GBSR3-SH, GBR3-SH, GCR3-SH
Capacity
2082 641
2082 644
2082 800
2082 810
2377 903
2377 910
2377 1230
2377 1260
4817 1317
4817 1327
Heat of
Rejection
(BTU)
3 Section Refrigerators Full Height Glass Doors GBSR3-G, GBR3-G, GCR3-G
1 Section Freezers Full Height Doors GBSF1-S, GBF1-S, GCF1-S
1 Section Freezers Half Height Doors GBSF1-SH, GBF1-SH, GCF1-SH
2 Section Freezers Full Height Doors GBSF2-S, GBF2-S, GCF2-S
2 Section Freezers Half Height Doors GBSF2-SH, GBF2-SH, GCF2-SH
3 Section Freezers Full Height Doors GBSF3-S, GBF3-S, GCF3-S
3 Section Freezers Half Height Doors GBSF3-SH, GBF3-SH, GCF3-SH
4817 1805
1684 1734
1684 1794
2799 1734
2799 1794
4294 2610
4294 2696
12 Part Number: 9294839 10/15
Page 13
Section 2 Installation
Leveling
After the cabinet has been placed in the desired location, cabinets with legs must be leveled. Level units from front to back and from side to side. Leveling will insure proper door operation and removal of condensate. Cabinets with casters must have the caster brake set so the cabinet cannot move.
Stabilizing
It is very important that all legs are properly adjusted to keep the cabinet level, evenly distribute the weight and to make sure the unit will not rock, lean or be unstable.
Leg & Caster Installation
DANGER
Legs or casters must be installed and the legs or casters must be screwed in completely to prevent bending. When casters are installed the mass of this unit will allow it to move uncontrolled on an inclined surface. These units must be tethered/secured to comply with all applicable codes.
Warning
n
The unit must be installed in a stable condition with the front wheels locked. Locking the front casters after installation is the owner’s and operator’s responsibility.
Caution
,
All single-section units require that the swivel casters be mounted on the front and rigid casters be mounted on the rear.
To install the legs or casters:
1. Remove unit from skid.
NOTE: The bolts used to hold the unit to the skid should be re-used as the fourth hex head bolt for each caster or leg plate installation. The bolt should not measure over 2” (5cm) in length.
2. Raise unit to access leg/caster mounting holes on bottom of unit.
3. Attach the legs or casters to bottom of cabinet using hex head bolts.
Warning
n
Use a jack to lift the refrigeration unit off the ground just far enough to remove the leg/caster. Place blocking underneath the unit. Do not work underneath a raised unit without proper blocking. Do not lift the unit more than necessary to remove the leg/caster. Lifting the unit too far can make the unit unstable.
Part Number: 9294839 10/15 13
Page 14
Installation Section 2
Reversible Door Instructions
APPLICABLE TO FULL DOOR BETTER MODELS
1. Open the door.
2. Remove two bolts securing the hinge bracket above the door.
3. Lift the door up and out.
4. Save the hinge bracket.
5. Remove the door lock and move it to the other side. Use the original screws and the vacant hinge holes.
8. Rotate the door 180°.
9. Move the white nylon washer from the top hinge pin to the bottom hinge pin.
10. Insert the bottom hinge pin into the hinge bracket.
11. Locate the provided alternate top hinge bracket.
12. Place the hinge bracket over the top hinge pin.
13. Open the door.
14. Using the original screws install the hinge bracket on the new side in the vacant lock holes.
6. Remove three bolts securing the hinge bracket to the bottom of the unit.
7. Flip it over and install it on the opposite side.
15. Check for proper closure and gasket seal.
16. Adjust hinges as needed.
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Page 15
Section 3
Operation
DANGER
Do not operate any appliance with a damaged cord or plug. All repairs must be performed by a qualified service company.
DANGER
Never stand on the unit! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.
Warning
n
Do not contact moving parts.
Warning
n
All covers and access panels must be in place and properly secured, before operating this equipment.
Warning
n
Do not use electrical appliances inside the food storage compartment of this appliance.
Warning
n
The operator of this equipment is solely responsible for ensuring safe holding temperature levels for all food items. Failure to do so could result in unsafe food products for customers.
Warning
n
Overloading shelves can damage equipment or cause bodily injury.
Warning
n
Damp or wet hands may stick to cold surfaces.
Caution
,
Do not block the supply and return air grills or the air space around the air grills. Keep plastic wrappings, paper, labels, etc. from being airborne and lodging in the grills. Failure to keep the air grills clear will result in unsatisfactory operation of the system.
Caution
,
Do not throw items into the storage area. Failure to heed this recommendation could result in damage to the interior of the cabinet or to the blower coil.
Part Number: 9294839 10/15 15
Page 16
Operation Section 3
Controls/Programming/Settings
Refrigerator
Refrigerators are factory set at mid-range to maintain about 38ºF (3ºC) box temperature.
1. At initial start-up or anytime power is disconnected, then reconnected to the unit, the control will delay all operations for a short time (up to 10 minutes.)
2. Then the digital thermostat will display box temperature.
3. The temperature control will cycle the compressor, evaporator fan motor and condenser fan motor to maintain box temperature at the control setting. See evaporator fan matrix for more information.
Refrigerator Defrost
The temperature control also monitors the evaporator temperature and will turn off the compressor and condenser fan motor when needed to allow accumulated frost on the evaporator to clear. During this defrost cycle, the digital temperature display will read dEF. After the defrost cycle is complete, the temperature control will return to a normal cooling cycle, but the display will continue to read dEF until the evaporator returns to normal cooling temperatures (up to 15 minutes).
Freezer
Freezers are factory set at mid-range to maintain about -3ºF (-19ºC) box temperature.
1. At initial start-up or anytime power is disconnected, then reconnected to the unit, the control will delay all operations for a short time (up to 10 minutes.)
2. Then the control will enter a DEFROST mode and the display will read dEF. The compressor and condenser fan as well as the evaporator fan will remain off until this initial defrost is complete. This initial defrost cycle may take up to 15 minutes to complete.
3. The display will continue to read dEF for an additional 30 minutes while the freezing cycle cools the box to the set temperature.
4. Then the thermostat will display box temperature.
5. The temperature control will cycle the compressor, evaporator fan motor and condenser fan motor to maintain box temperature at the control setting. See evaporator fan matrix for more information.
Freezer Automatic Defrost
The control also monitors compressor total running time and will enter a defrost cycle after total compressor running time is greater than 4-hours since the last defrost cycle OR if evaporator coil temperature drops below -30ºF (-34ºC) (indicating excessive frost on the coil.)
Freezer Manual Defrost
If a manual defrost is desired, simply unplug the unit for several seconds, then plug unit back in. This will cause the control to re-initialize and then enter a defrost cycle.
When the control enters the defrost mode, it switches off the evaporator fan motor, compressor and condenser fan motor, and switches on the defrost heater to warm the evaporator coil. Thereby melting all frost accumulated during the previous refrigeration cycle. The digital temperature display will now read dEF. The control will continue the defrost cycle for a MINIMUM of 8 minutes and a MAXIMUM of 30 minutes depending on the amount of frost accumulated on the evaporator coil.
After the defrost cycle is complete, the control returns to a normal refrigeration cycle, however the evaporator fan motor will not switch on for 2 minutes AFTER the compressor and condenser fan motor have begun operating. The digital temperature display will continue to read dEF until the evaporator has returned to normal freezing temperatures (up to 30 minutes).
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Page 17
Section 3 Operation
TEMPERATURE CONTROL & DISPLAY
The digital remote temperature display is used to control the temperature in the unit. The control itself is behind the louvered panel and has a knob. This knob has no function. Turning this knob does not change the temperature of the unit, the programmed temperature nor can it be used to shut the unit off.
Operation / Indication
Status Displayed Comments
Normal (°C) Temp. [°C] Unit depends on setting
Normal (°F) Temp. [°F]
Show set-point Temp.
Set to Defrost dEF / Temp Depends on setting
Sensor 1 defect E1
Sensor 2 defect E2
Potentiometer fault E6
High temperature alarm Hi / Temp Automatically switching
Low temperature alarm Lo / Temp
Communication error E13
(parameters in control or as chosen by Upper
button)
(parameters in control or as chosen by Lower
button)
at 2 sec rate
Temperature Control & Display Operation
Press upper or lower button.
Display show actual set-point (blinking).
» If buttons untouched for 3 seconds returns to normal.
Increase set-point by pressing upper button. Max value depends on parameters in control.
Decrease set-point by pressing lower button. Min value depends on parameters in control.
» If buttons untouched for 3 seconds returns to normal
and stores new set-point.
Press both buttons for 5 seconds (If Stop function is enabled in control parameter setting).
Display shows - - - and control is switched to STOP mode (compressor off).
Press both buttons for 5 seconds again.
Display shows Temp and control is switched to Normal mode (compressor on).
NOTE: Spindle on control has no function after a change of setting or activating the STOP via buttons.
Press upper button for 5 seconds.
Switch from °C to °F by pressing upper button.
Switch from °F to °C by pressing upper button.
» If buttons untouched for 3 seconds returns to normal
and stores new setting.
Press lower button for 5 seconds.
Activate Defrost by pressing lower button.
» Display shows dEF. » If lower button untouched for 3 seconds defrosting
continues until the cycle is terminated.
De-activate Defrost by pressing lower button.
» Display returns to Temp. » If lower button untouched for 3 seconds returns to
Normal mode.
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Page 18
Operation Section 3
EVAPORATOR FAN OPERATION
POWER SWITCH
ENERGY SAVING
Thermostat Dial
The temperature control is located behind the louvered panel and has a knob. The knob, Colder 1-9, has no function. Turning this knob does not change the temperature of the unit, the programmed temperature nor can it be used to shut the unit off. The digital remote temperature display is used to control the temperature in the unit.
Power Switch
Select units are equipped with a power disconnect switch located behind the louvered panel. Switch must be in the on position for the unit to operate. On freezers, if the switch is turned off, then returned to the on position, the unit will enter a defrost cycle and the display will read dEF.
Energy Saver Switch
Select units are equipped with an energy saver switch. It is a rocker switch located behind the louvered panel that controls the amount of heat applied to the door perimeter. The normal operating position for this switch is the on position (red portion of the rocker switch will be visible), providing the least heat. If excessive condensation is observed on the door opening, press the energy saver switch to the off position, to increase the amount of heat.
Temperature Alarm
The alarm will flash “HI” or “LO” 90 minutes after the unit has reached its alarm temperature point or after any power interruption if the temperature is above or below the alarm set points. Refrigerators are factory set at mid­range to maintain about 38ºF (3ºC) box temperature. The high refrigerator temperature point is 50°F (10°C). The low refrigerator temperature point is 25°F (-4°C). Freezers are factory set at mid-range to maintain about 3ºF (-18ºC) box temperature. The high freezer temperature point is 20°F (-7°C). Freezers do not have a low temperature point.
Service Alert
During normal operation the evaporator fan may cycle and/or pulse independently of the compressor. Consult the service manual or contact Technical Support at 1-844-724-CARE if you are unsure of the proper function.
Cooling Cycle Defrost Cycle
Compressor OnCompressor
Off
Off
Evap Fan OnEvap Fan
Refrigerator X Cycles On 3-Min,
Freezer X X X
On
Evap Fan
Off 3-Min
Off
Evap Fan
Compressor
Evap Fan OnEvap Fan
X
Off
Off
18 Part Number: 9294839 10/15
Page 19
Section 4
Maintenance
DANGER
It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures.
DANGER
Failure to disconnect the power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.
DANGER
Disconnect electric power at the main power disconnect for all equipment being serviced. Observe correct polarity of incoming line voltage. Incorrect polarity can lead to erratic operation.
Warning
n
Never use sharp objects or tools to remove ice or frost. Do not use mechanical devices or other means to accelerate the defrosting process.
Cleaning and Sanitizing Procedures
Caution
,
Maintenance and servicing work other than cleaning as described in this manual must be done by an authorized service personnel.
GENERAL
Warning
n
When using cleaning fluids or chemicals, rubber gloves and eye protection (and/or face shield) must be worn.
You are responsible for maintaining the equipment in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.
Maintenance Daily Weekly Monthly
Interior X X X
Gasket X X X
Exterior X X X
Drain X X X
Condenser Coil X X X
Casters X X X
Part Number: 9294839 10/15 19
After Prolonged
Shutdown
At Start-Up
Page 20
Maintenance Section 4
INTERIOR CLEANING
Notice
When cleaning interior and exterior of unit, care should be taken to avoid the front power switch and the rear power cord. Keep water and/or cleaning solutions away from these parts.
Notice
Never use a high-pressure water jet for cleaning or hose down or flood interior or exterior of units with water. Do not use power cleaning equipment, steel wool, scrapers or wire brushes on stainless steel or painted surfaces.
The interior can be cleaned using soap and warm water. If this isn’t sufficient, try ammonia and water or a nonabrasive liquid cleaner.
EXTERIOR CLEANING
Notice
Never use an acid based cleaning solution on exterior panels! Many food products have an acidic content, which can deteriorate the finish. Be sure to clean the stainless steel surfaces of ALL food products.
Clean the area around the unit as often as necessary to maintain cleanliness and efficient operation.
Wipe gasket and surfaces with a damp cloth rinsed in water to remove dust and dirt from the outside of the unit. Always rub with the “grain” of the stainless steel to avoid marring the finish. If a greasy residue persists, use a damp cloth rinsed in a mild dish soap and water solution. Wipe dry with a clean, soft cloth.
Never use steel wool or abrasive pads for cleaning. Never use chlorinated, citrus based or abrasive cleaners.
Stainless steel exterior panels have a clear coating that is stain resistant and easy to clean. Products containing abrasives will damage the coating and scratch the panels. Daily cleaning may be followed by an application of stainless steel cleaner which will eliminate water spotting and fingerprints. Early signs of stainless steel breakdown are small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the steel.
20 Part Number: 9294839 10/15
Page 21
Section 4 Maintenance
DRAIN
Each unit has a drain located inside the unit that removes the condensation from the evaporator coil and routes it to an external condensate evaporator pan. Each drain can become loose or disconnected during normal use. If you notice water accumulation on the inside of the unit, be sure the drain tube is connected to the evaporator drain pan. If water is collecting underneath the unit, make sure the end of the drain tube is in the condensate evaporator. The leveling of the unit is important as the units are designed to drain properly when level. Be sure all drain lines are free of obstructions.
CLEANING THE CONDENSER COIL
In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done monthly. If conditions are such that the condenser is totally blocked in a month, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.
Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times. Continuous operation with a dirty or clogged condenser coil can result in compressor failure. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor and cost to replace the compressor.
DOORS/HINGES
Over time and with heavy-use doors, the hinges may become loose. If this happens, tighten the screws that mount the hinge brackets to the frame of the unit. Loose or sagging doors can cause the hinges to pull out of the frame, which may damage both the doors and the hinges. In some cases this may require qualified service agents or maintenance personnel to perform repairs.
PREVENTING BLOWER COIL CORROSION
To help prevent corrosion of the blower coil, store all acidic items, such as pickles and tomatoes, in seal-able containers. Immediately wipe up all spills.
CASTERS
Wipe casters with a damp cloth monthly to prevent corrosion.
Part Number: 9294839 10/15 21
Page 22
Maintenance Section 4
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22 Part Number: 9294839 10/15
Page 23
Section 5
Troubleshooting
Problem -> Cause -> Correction Chart
Problem Cause Correction
Cabinet not running Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker.
Power cord unplugged. Plug in power cord.
Thermostat set too high. Set thermostat to lower temperature.
Main power switch turned off. Turn main power switch on.
Cabinet in defrost cycle.
(Freezer models)
Condensing unit runs
for long periods or
continuously
Cabinet temperature is
too high
Cabinet is noisy Loose part(s). Locate and tighten loose part(s).
Refrigerator is freezing
product
Compressor will not
start
Temperature display
reads E1
Temperature display
reads E2
Temperature display
reads E6
Temperature display
reads E13
Excessive amount of warm product placed in
cabinet.
Prolonged door openings or door(s) ajar. Make sure door(s) are closed when not in use. Avoid
Door gasket(s) not sealing properly. Check gasket condition. Adjust door or replace gasket if
Dirty condenser coil. Clean the condenser coil.
Evaporator coil iced over. Turn unit off and allow coil to defrost.
Thermostat set too high. Set thermostat to lower temperature.
Poor air circulation in cabinet. Re-arrange product to allow proper air circulation.
Exterior thermometer is out of calibration. Re-calibrate thermometer.
Excessive amount of warm product placed in
cabinet.
Prolonged door openings or door(s) ajar. Make sure door(s) are closed when not in use.
Dirty condenser coil. Clean the condenser coil.
Evaporator coil iced over. Turn unit off and allow coil to defrost.
Thermostat is set too low. Set thermostat to higher temperature.
Dirty condenser coil. Clean the condenser coil.
Not enough cabinet clearance for proper
refrigeration system operation.
Low voltage to cabinet. Check and correct incoming voltage to cabinet.
Box temperature sensor circuit is either open or
shorted.
Coil temperature sensor circuit is either open or
shorted.
Control has a defective potentiometer. Replace control.
Communication error between controller and
display.
Allow adequate time for product to cool down.
Allow adequate time for product to cool down.
Move cabinet or make other adjustments to gain proper
Check resistance of sensor for open or short and replace sensor if either condition is found. If not, replace control.
Check resistance of sensor for open or short and replace sensor if either condition is found. If not, replace control.
Check for loose plugs on cable from control to display. If there are no loose plugs the display or control may need
Wait for defrost cycle to finish.
prolonged door openings.
necessary.
Make sure thermostat is not set too cold.
Also, check gasket condition.
Avoid prolonged door openings.
Make sure thermostat is not set too cold.
Also, check gasket condition.
cabinet clearances.
to be replaced.
Part Number: 9294839 10/15 23
Page 24
DELFIELD
980 SOUTH ISABELLA ROAD, MOUNT PLEASANT, MI 48858
800-733-8821
WWW.DELFIELD.COM
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Part Number: 9294839 10/15
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