Delfield 400 Series Service Manual

Compact Refrigerators & Freezers
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.
400 & 4000 Series
Work-Top And Undercounter Refrigerator Or Freezer Bases
IMPORTANT INFORMATION
PLEASE SAVE THESE INSTRUCTIONS!
May 2011
Compact Refrigerators and Freezers Service and Installation Manual
Contents
Receiving & Inspecting Equipment ................................................. 2
Refrigeration Specifications ............................................................ 3
Freezer Specifications ..................................................................... 4
Installation ...................................................................................... 5
Caster Installation ........................................................................... 6
Caster & Leg Mounting Detail ......................................................... 6
Refrigerator Temperature Control Operation ................................... 7
Freezer Model 4148 Temperature Control Operation ......................7
Freezer Models 403 & 407 Temperature Control Operation ............ 8
Evaporator Fan Operation ............................................................... 8
Maintenance ...............................................................................9-10
Refrigerator Wiring Diagram ......................................................... 11
Refrigerator Replacement Parts Lists ........................................... 11
Freezer Wiring Diagram ................................................................ 12
Freezer Replacement Parts Lists ................................................... 12
Standard Labor Guidelines ............................................................ 13
Manufacturers Limited Warranty .................................................. 14
Standard Warranty ........................................................................ 15
Serial Number Location
The serial number on 400 series compact refrigerators and freezers is printed on the right side of the interior back wall.
The serial tag on 4000 series compact refrigerators and freezers is located either on the left upper sidewall inside the cabinet or under the top nosing directly above the door when the door is in the closed position (right hand door when there are two doors).
Always have the serial number of your unit available when calling for parts or service. A complete list of authorized Delfield parts depots is on www.delfield.com.
This manual covers standard units only. If you have a custom unit, consult the customer service department at 1-800-733­8829
©2011 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited.
“Delfield” is a registered trademark of The Delfield Company.
Receiving And Inspecting The Equipment
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or casters are not bent.
6. Be sure to check the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms upon request.
8. Retain all crating material until an inspection has been made or waived.
2
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Refrigeration Specifications
Work Top Refrigerator Bases With Stainless Steel Top & Backsplash
Compact Refrigerators and Freezers Service and Installation Manual
Model L D H
402
ST4048
Undercounter Refrigerator Bases With Stainless Steel Top
Model L D H
406
UC4048
Undercounter Refrigerator With Subtop And 3.75” Casters
Model L D H
406-CA
27”
(68.6cm)
48”
(121.9cm)
27”
(68.6cm)
48”
(121.9cm)
27”
(68.6cm)
28.5”
(72.4cm)
28.5”
(72.4cm)
28.5”
(72.4cm)
28.5”
(72.4cm)
27.75”
(70.5cm)
39.5”
(100.3cm)
39.5”
(100.3cm)
35.5”
(90.2cm)
35.5”
(90.2cm)
33.25”
(84.5cm)
Volume
3
Ft.
5.7 4.6 1/5 7.0 4.0 5-15P
10.80 8.0 1/5 7.0 4.0 5-15P
Volume
3
Ft.
5.7 4.6 1/5 7.0 4.0 5-15P
10.80 8.0 1/5 7.0 4.0 5-15P
Volume
3
Ft.
5.7 4.6 1/5 7.0 4.0 5-15P
Shelves
2
Ft.
Shelves
2
Ft.
Shelves
2
Ft.
H.P.
H.P.
H.P.
Refg.
Charge
Refg.
Charge
Refg.
Charge
Amp NEMA Plug
Amp NEMA Plug
Amp NEMA Plug
Ship
Weight
176lbs
(80kg)
234lbs
(106kg)
Ship
Weight
176lbs
(80kg)
236lbs
(107kg)
Ship
Weight
168lbs
(76kg)
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
3
Compact Refrigerators and Freezers Service and Installation Manual
Freezer Specifications
Work Top Freezer Bases With Stainless Steel Top & Backsplash
Model L D H
403
ST4148
Undercounter Freezer Bases With Stainless Steel Top
Model L D H
407
UC4148
Undercounter Freezer With Subtop And 3.75” Casters
Model L D H
407-CA
27”
(68.6cm)
48”
(121.9cm)
27”
(68.6cm)
48”
(121.9cm)
27”
(68.6cm)
28.5”
(72.4cm)
28.5”
(72.4cm)
28.5”
(72.4cm)
28.5”
(72.4cm)
27.75”
(70.5cm)
39.5”
(100.3cm)
39.5”
(100.3cm)
35.5”
(90.2cm)
35.5”
(90.2cm)
33.25”
(84.5cm)
Volume
Ft.
5.7 4.6 1/5 7.0 5.8 5-15P
10.80 8.0 1/3 7.0 5.6 5-15P
Volume
Ft.
5.7 4.6 1/5 7.0 5.8 5-15P
10.80 8.0 1/3 7.0 5.6 5-15P
Volume
Ft.
5.7 4.6 1/5 7.0 5.8 5-15P
Shelves
3
3
3
2
Ft.
Shelves
2
Ft.
Shelves
2
Ft.
H.P.
H.P.
H.P.
Refg.
Charge
Refg.
Charge
Refg.
Charge
Amp NEMA Plug
Amp NEMA Plug
Amp NEMA Plug
Ship
Weight
184lbs
(83kg)
242lbs
(110kg)
Ship
Weight
176lbs
(80kg)
236lbs
(107kg)
Ship
Weight
168lbs
(76kg)
4
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
CAUTION
Installation
Compact Refrigerators and Freezers Service and Installation Manual
Location
Units represented in this manual are intended for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. Reinforce the floor as necessary to provide for maximum loading.
For the most efficient refrigeration, be sure to provide good air circulation inside and out.
Inside cabinet: Do not pack refrigerator so full that air cannot circulate.
Outside cabinet: Be sure that the unit has access to ample air. On all 400 and 4000 Series equipment a minimum space of 3” (7.6cm) at the back of the unit and 1” (2.5cm) at the top and sides is required to conform to Underwriters Laboratories’ standards. On undercounter units it is imperative that the proper air flow be maintained. The refrigeration system is designed so air will flow under the unit, over the compressor/condenser area, and out at the top rear of the unit. Avoid hot corners and locations near stoves and ovens.
Any restriction of the proper air flow outlined above, total or partial, will void the warranty on the unit.
Leveling
A level cabinet will perform better because the drain pan will drain properly, the doors will line up with the frames and the cabinet will not be subject to undue strain.
All four legs are adjustable. Adjust each leg until the unit is stable and level left to right. If necessary adjusting the front legs slightly higher than the rear by about 1/8” (0.3cm) will help the door remain closed.
If the unit is supplied with casters, no adjustments are available. Ensure the floor where the unit is to be located is level.
Plumbing
Self-contained models are standard with a condensate evaporator. If, for some reason, a unit does not have a condensate evaporator, or the evaporator fails, the unit’s drain must have an outlet to an appropriate drainage area or container.
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s responsibility to provide a container or outlet for drainage.
Electrical connection
Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit.
A 6’ (1.8 m) long grounded supply cord and plug are provided with standard units. Simply plug the unit in to begin operation.
The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area.
Stacked 400 series electrical connection
Models 406 and 407 may be stacked using a stacking collar, Delfield model 409. In this case two 6’ (1.8m) long grounded supply cords and plugs are standard. Simply plug them in to begin operation.
For Cord Connected Units - Risk of Electric Shock. This equipment has two power supply cords.
CAUTION
Unplug all cords before moving or servicing this equipment.
Never stand on the unit! Doing so may result in bodily injury. They are not designed to hold the weight of an
DANGER
adult and will collapse if misused in this manner.
Stabilizing
Some models are supplied on casters for your convenience, for ease of cleaning underneath and mobility.
The unit must be installed in a stable condition with the front wheels locked. Locking the front casters after installation is the owner’s responsibility.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
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