Delfield 18648 PTB, 18660 PTB, 18672 PTB, 18691 PTB, 18699 PTB Service Manual

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18000 Series and CTP-NB
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! components immediately. See page 3.
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Notify carrier of damage!
Inspect all
Effective May 2003
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18000 and CTP-NB Series Service and Installation Manual
RECEIVING AND INSPECTING THE EQUIPMENT
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
5. Check the lower portion of the unit to be sure legs or casters are not bent.
6. Also open the compressor compartment housing and visually inspect the refrigeration package. Be sure lines
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms upon request.
8. Retain all crating material until an inspection has been made or waived.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
Uncrating the Equipment
First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.
INSTALLATION
Location
Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. A fully loaded 72" long model may weigh as much as 2000 pounds. Reinforce the floor as necessary to provide for maximum loading. For the most efficient refrigeration, be sure to provide good air circulation inside and out.
Inside cabinet: Do not pack refrigerator so full that air cannot circulate. Outside cabinet: Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens.
It is recommended that the unit be installed no closer than 1 inch
from any wall.
Leveling
A level cabinet looks better and will perform better because the drain pan will drain properly, the doors will line up with the frames properly, and the cabinet will not be subject to undue strain. Some models have casters for your convenience, for ease of cleaning underneath and for mobility. It is important that the unit be installed in a stable condition with the front casters locked before operating.
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PARTS REPLACEMENT LIST
PART# DESCRIPTION ADDITIONAL PARTS FOR THE CTP SERIES ONLY
3526747 3526745 3526746 3526731
3526732 3516101 3234072 3234073 3234391 9321107 0392310000
(PMK00036) 2162691 3516172 3516173 3516095 3516273 3516273 3516102 3516103 2193927 2194536 3234161 3234546 3977984 3978014 3977983 1701183 1701185 1701186 9321374 9321041 3234266 3234282 3234392 2190154
Condensing unit 1/5 HP Condensing unit 1/4 HP 115v. 404A Condensing unit 1/3 HP 115v. 404A Condensing unit 1/2 HP 115v. 404A Condensing unit 3/4 HP 115v 404A Filter dryer Hinge bracket Hinge Bracket L-Shape hinge bracket Bushing
Evaporator drain pan Evaporator fan motor Evaporator fan blade Evaporator fan guard Evaporator coil Expansion valve (base) 1/4 ton, HI 404A Expansion valve (rail) 1/4 ton, 404A Solenoid valve 1/2 ODF Solenoid coil 120v Pressure control, low Temp control (base) Caster Leg 6" Wire shelf 19" door Wire shelf 27" door Wire shelf 32" door Door gasket 19" Door gasket 27" Door gasket 32" Salad pan cover pin hinge Chrome acorn nut #10-24 Lid bracket right hand Lid bracket left hand Lid bracket center On/Off switch and rail switch
PART DESCRIPTION 352-6694 Compressor 351-6082 Cond. coil 351-6047 Temp, control 218-3304 Power cord
Cap. tube specs - 0.036 "ID x 72" long
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18000 and CTP-NB Series Service and Installation Manual
STANDARD LABOR GUIDELINES TO REPAIR OR REPLACE PARTS ON DELFIELD EQUIPMENT
Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage.
• A maximum of 1-hour is allowed to diagnose a defective component.
• A maximum of 1-hour is allowed for retrieval of parts not in stock.
• A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed.
• Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work
Authorization from Delfield. You must submit the number with the service claim.
LABOR OF 1-HOUR IS ALLOWED TO
Thermostat
Infinite Switch
Door Jamb Switch
Solenoid Coil
Hi-limit/Thermal Protector Switch
Fan Delay/Defrost Termination Switch
Compressor Start Components and Overload
Defrost Timer
Thermometer
Gear Box
LABOR OF 2 HOURS TO REPLACE:
Drawer Tracks/Cartridges
Pressure Control
Solenoid Valve
LABOR OF 3 HOURS TO REPLACE:
EPR or CPR Valve
Expansion Valve
Contactor/Relay Transformer Evaporator/Condenser Fan Motor and Circulating Fan Motor and Blade Microprocessor Control Water Level Sensor/Probe Door Hinges, Locks, and Gaskets Condensate Element Springs/Lowerator
Defrost Element Heating Element Locate/Repair Leak
Condenser or Evaporator Coil
LABOR OF 4 HOURS TO REPLACE
Compressor
This includes recovery of refrigerant and leak check. $35.00 maximum reimbursement for refrigerant recovery 9 includes recovery machine, pump, torch, oil, flux, minor fittings, solder, brazing rod, nitrogen, or similar fees.)
REFRIGERANTS
R22 A maximum of $4.00/lb. or 25¢/oz. will be reimbursed.
R134A A maximum of $5.00/lb. or 31¢/oz. will be reimbursed.
R404A A maximum of $12.00/lb. or 75¢/oz. will be reimbursed.
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18000 and CTP-NB Series Service and Installation Manual
STANDARD ONE YEAR WARRANTY (One year parts, 90 days labor.)
The Delfield Company ("Delfield") warrants to the Original Purchaser of the Delfield product (herein called the "Unit") that such Unit, and all parts thereof, will be free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment of the Unit to the Original Purchaser
Purchaser returns the warranty card completely filled out including the date of installation within thirty (30) days of receipt of the Unit, one (1) year from the date of installation.
warranty period, Delfield will repair or replace any defective part or portion there of returned to Delfield by the Original Purchaser which Delfield determines was defective due to faulty material or workmanship. The Original purchaser will pay all labor, crating, freight and related costs incurred in the removal of the Unit of defective component and shipment to Delfield, except that during a period of either ninety (90) days from the date of shipment of the Unit to the Original Purchaser or, if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty (30) days of receipt of the Unit, ninety (90) days from the date of installation Delfield will pay all related labor costs. Delfield will pay the return costs if the Unit or part thereof was defective.
The term "Original Purchaser" as used herein means that person, firm, association, or corporation for whom the Unit was originally installed.
This warranty does not apply to any Unit or part thereof that has been subjected to misuse, neglect, alteration, or accident, such as accidental damage to the exterior finish, operated contrary to the recommendations specified by Delfield; or repaired or altered by anyone other than Delfield in any way so as to, in Delfield's sole judgement, affect its quality or efficiency. This warranty does not apply to any Unit that has been moved from the location where it was originally installed. This warranty also does not cover the refrigerator drier or the light bulbs used in the Unit.
maintenance and care responsibility as set forth in the Service and Installation Manual, such as cleaning the condenser coil, and is in lieu of all other obligations of Delfield. Delfield neither assumes, nor authorizes any other person to assume for Delfield, any other liability in connection with Delfield's products.
The warranty is subject to the user's normal
or, if the Original
During this one year
writing, this warranty does not permit the replacement of any part, including the motor-compressor, to be made with the part of another make or manufacturer.
No claims can be made under this warranty for spoilage of any products for any reason, including system failure.
The installation contractor shall be responsible for building access, entrance and field conditions to insure sufficient clearance to allow any hood(s), vent(s), or Unit(s) if necessary, to be brought into the building. Delfield will not be responsible for structural changes or damages incurred during installation of the Unit or any exhaust system.
Delfield shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond Delfield's control, including, but not limited to, war, governmental restrictions or restraints, strike, lockouts, injunctions, fire, flood, acts of nature, short or reduced supply of raw materials, or discontinuance of the parts by the original part manufacturer.
Except as provided in any Additional Four Year Protection Plan, if applicable, and the Service Labor Contract, if applicable, the foregoing is exclusive and in lieu of all other warranties, whether written or oral, express or implied. This warranty supersedes and excludes any prior oral or written representations or warranties. Delfieid expressly disclaims any implied warranties of merchantability, fitness for a particular purpose of compliance with any law, treaty, rule or regulation relating to the discharge of substances into the environment. The sole and exclusive remedies of any person relating to the Unit, and the full liability of Delfield for any breach of this warranty, will be as provided in this warranty.
Other than this Delfield Standard One Year Limited Warranty, any applicable Delfield Additional Four Year Protection Plan or applicable Delfield Service Labor Contract, the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the unit or any other part thereof.
Removal or defacement of the original Serial Number or Model Number from any Unit shall be deemed to release Delfield from all obligations hereunder or any other obligations, express or implied.
Parts furnished by suppliers to Delfield are guaranteed by Delfie.o only to the extent of the original manufacturer's express warranty to Delfield. Failure of the Original Purchaser to receive such manufacturer's express warranty to Delfield. Failure of the Original Purchaser to receive such manufacturers warranty shall in no way create any warranty, expressed or implied, or any other obligation or liability on Delfield's part in respect thereof.
IF THE CUSTOMER IS USING A PART THAT RESULTS IN A VOIDED WARRANTY AND A DELFIELD AUTHORIZED REPRESENTATIVE TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM WARRANTY SERVICE, THE SERVICE REPRESENTATIVE WILL ADVISE CUSTOMER THE WARRANTY IS VOID. SUCH SERVICE CALLS WILL BE BILLED TO CUSTOMER AT THE AUTHORIZED SERVICE CENTER'S THEN APPLICABLE TIME AND MATERIALS RATES. CONSIDER: CUSTOMER MAY INITIATE A SERVICE AGREEMENT WITHOUT PARTS COVERAGE.
If shipment of a replacement part is requested prior to the arrival in the Delfield factory of the part claimed to be defective, the Original Purchaser must accept delivery of the replacement part of a C.O.D. basis, with credit being issued after the part has been received and inspected at Delfield's plant and determined by Delfield to be within this warranty.
Under no condition does this warranty give the Original Purchaser the right to replace the defective Unit with a complete Unit of the same manufacturer or of another make. Unless authorized by Delfield in
In no event will Delfield be liable for special, incidental or consequential damages, or for damages in the nature of penalties.
IF DURING THE WARRANTY PERIOD, CUSTOMER USES A PART FOR THIS DELFIELD EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM DELFIELD OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, DELFIELD AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER. If the warranty becomes void, Customer may purchase from Delfield, if available, a Service Agreement or service at the then current time and materials rate.
For more information on Delfield warranty's log on and check out the service section of our web site at www.delfield.com.
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