Dek 62ZB, 54ZB User Manual

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Page 1

Z BEAST

FINISH MOWER by

Owner’s Manual

This manual contains important safety instructions for the gasoline engine powered

lawnmower models: 54ZB, 62ZB

READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.

SAVE THIS MANUAL.

When you call the help-line you will need to have the following information:

Date of Purchase: _______________________ Location of Purchase: _______________________ Serial # - Chassis: _______________________ Serial # - Engine: _______________________ Serial # - Hydro Trans (L) _______________________ Serial # - Hydro Trans (R) _______________________

See Page 2 for Serial # Locations

Rev: AUG2014

Need Help?

Parts, Service

and Technical Assistance call:

1-919-550-3221

www.gxioutdoorpower.com

Mower and engine life are

extended greatly by performing

frequent lubrications, oil changes

and regular maintenance. To

protect your investment perform

routine maintenance.

Page 2

Z- BEAST

Copyright© 2010 by GXi Outdoor Power, LLC. All rights reserved. No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC Clayton, NC 27520 USA.

DEK is a registered trademark of GXi Outdoor Power, LLC

GXi Outdoor Power, LLC reserves the right to discontinue or change speciﬁcations or design at any time without notice and without incurring any obligation whatsoever.

The information and speciﬁcations included in this publication were in effect at the time of approval for printing.

54ZB, 62ZB

WARNING

The engine exhaust from this product

contains chemicals known to the state

of California to cause cancer, birth

defects, or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start ﬁres around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonﬂammable materials speciﬁcally for the purpose of removing and retaining carbon and other ﬂammable particles over 0.0232 of an inch in size from the exhaust ﬂow of an internal combustion engine that uses hydrocarbon fuels or which is qualiﬁed and rated by the United States Forest Service. Other states or federal areas may have similar laws. The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre prevention requirements. CONTACT THE ENGINE MANUFACTURER IF YOUR AREA REQUIRES A SPARK ARRESTER.

This manual contains important safety instructions for Finish Mowers READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY

SAVE THESE INSTRUCTIONS.

Rev: AUG2014

This owner’s manual is considered a permanent part of the ﬁnish mower and should

remain with the ﬁnish mower if resold. Should the owner’s manual become damaged or

illegible, replace immediately.

Z-Beast Finish Mower

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BEAST SERIES

Check out our other great products at www.HomeDepot.com

or visit our website at www.beastpowerequipment.com

Turf Beast

36-inch & 54-inch Walk

Behind Mower

Snow Beast

36-inch & 45-inch Snow

Blower

Z‐Beast

54-inch & 62-inch Zero-Turn

Mower

Brush Beast

36-inch Brush Mower

Rev: AUG2014

Brush Master

Chipper/Shredder

with 2-Way Feed

The Beast

100-inch Tow Behind Mower

iii

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Z- BEAST

Contents

Safety Information and Warnings ........................................................................ 1

Inspection and Serial Number Locations ........................................................... 2

Preparation Safety Precautions ........................................................................... 3

Operation Safety Precautions ............................................................................ 4,5

Roll Over Protective Structure (ROPS) ................................................................. 6

Slope Diagram .......................................................................................................... 7

Safety Decals .......................................................................................................... 8

Product Speciﬁcations .......................................................................................... 9

Control Panel and Lawn Mower Components ................................................. 10

Missing Parts Request Form ................................................................................ 11

Operating Instructions ................................................................. ........................ 12

Starting the Engine ........................................................................................ 12

Operating the Mower .................................................................................... 13

Changing the Cut Height ............................................................................... 14

Disengaging Hydraulic Drive Units .............................................................. 15

General Maintenance .......................................................................................... 16

Maintenance Schedule ....................................................................................... 17

Service Adjustments ............................................................................................ 18

Return to Neutral ........................................................................................... 18

Deck Belt Adjustment ............................................................................... 19-22

Spindle Break Inspection and Replacement ............................................. 23

Removing the Blades ..................................................................................... 23

Engine-to-Hydraulic Drives Belt Adjustment ............................................. 24

Hydraulic Drive System Adjustment ............................................................ 25

Safety System Adjustment ............................................................................ 26

Tracking Adjustment ...................................................................................... 26

Lubrication ...................................................................................................... 27

Battery .............................................................................................................. 27

Storage Instructions ............................................................................................. 28

Troubleshooting ................................................................................................ 29,30

Limited Warranty and Service ............................................................................ 31

54ZB, 62ZB

About the BEAST Mower Manual

Congratulations on the purchase of your new BEAST commercial mower. We at GXi Outdoor Power are conﬁdent that this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained as directed in this manual.

1. This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions. BEFORE OPERATING YOUR LAWN MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRITY.

2. This owner’s manual is considered a permanent part of the mower. It must be available to all operators and/or persons servicing the mower. Should the mower be resold, this manual must remain with the mower.

3. All information, illustrations, and speciﬁcations contained in this manual were in effect at the time of the publication. GXi Outdoor Power reserves the right to add, delete or modify speciﬁcations and/or designs without notice.

4. If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the GXi Parts & Service, LLC at 1-919-550-3221.

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Safety Information and Warnings

54ZB, 62ZB

Safety Information

BEAST lawn mowers are designed to provide safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your lawn mower.

Emission Control System Information

The U.S. and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems. The following instructions and procedures must be followed in order to keep the emissions from your engine within the emission standards.

Safety Label Locations

Safety labels are located on your mower to warn you of potential hazards. Read them carefully. If a label comes off or becomes hard to read, contact GXi Parts and Service, LLC for a replacement.

Operator Responsibility

It is the owner’s responsibility to insure that all operators and mechanics are trained and have read this manual before operating the mower as well as being physically able individuals. They should be instructed about safe operation and mechanical procedures. If they can not read or understand English, it is the owner’s responsibility to explain all safe operating instructions. The owner or operator is responsible for accidents or injuries occurring to themselves, other people, or property. Potential misfortunate incidents can be prevented by the owner/user.

Training

1. Read, understand, and follow all instructions on the machine and manual(s) before attempting to assemble and operate.

2. Operator must be familiar with all controls, their operations, and how to stop the engine and disengage the controls quickly.

3. Never allow children to operate this machine.

4. Never allow adults to operate this machine without proper instruction.

5. Keep bystanders, helpers, pets and children at a safe distance from the machine while it is in operation.

6. Keep area of operation clear of objects that can be thrown by the machine.

7. Wear eye and ear protection while operating the machine.

Children

1. Never allow children to operate or ride on the machine.

2. Always keep children at a safe distance when operating or servicing the machine.

3. Make sure to always look out for children before you make turns or reverse.

4. Never let children or untrained people operate or service the machine. Local regulations may restrict the age of the operator

WARNING

WARNING! Do not use your BEAST lawn mower to carry passengers. Keep bystanders, helpers, pets and children at a safe distance from the machine while it is in operation. Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and wires which can be thrown by the machine causing serious injury or death.

Rev: AUG2014

Wear appropriate clothing including hard hat, safety glasses and hearing protection. Long hair, loose clothing or jewelry may get tangled in moving parts.

Do not operate the mower with defective guards, shields, or without the safety devices securely in place.

Z-Beast Finish Mower

WARNING

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Inspection and Serial Number Locations

Mower Inspection

For your safety, inspect the lawn mower before each use. Before you begin your inspection, be sure the following conditions are met: the lawn mower should be on a level surface, with the ignition switch off, the key removed, the brake set, and the blades disengaged. Also, disconnect the spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent starting.

1. Walk around the mower and look for any ﬂuid spills or leaks on or underneath the mower. Remove any and all excessive debris, dirt, and ﬂuids.

2. Look for signs of damage or excessive wear. Check the tightness of all nuts, bolts, pins, and screws. Tighten any that may be loose and replace any that are missing.

3. Be sure the safety switches are operating properly so that the engine cannot be started unless the blades are disengaged.

4. Check the mower blades for any damage or abnormal wear. If replacement is required, replace in sets so that they are balanced.

5. Check the tire pressure of all four tires. Do not exceed the maximum pressure indicated on the tire.

6. Check the belts for damage or wear.

7. Check engine oil and air ﬁlters as recommended in the engine manufacturer’s manual.

54ZB, 62ZB

Chassis Serial Number

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Preparation Safety Precautions

54ZB, 62ZB

Preparation—Safety Precautions

1. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by BEAST.

2. Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and trash which can be thrown by the machine causing serious injury or death.

3. People, pets, and children must not be near the area being mowed. Do not operate the mower in their presence.

4. Never operate mower with damaged guards, shields or covers.

5. All users of the mower must be alert and pay attention to safety alerts, symbols, and safety signs.

6. Be sure to inspect mower before each use.

7. Always use roll bar when possible and never remove or modify the roll bar in any way or form.

8. Check the controls and shields to make sure that they are functioning properly before operating. Do not operate if any are damaged or missing.

9. Never operate with discharge deﬂector raised, removed, or altered, unless a grass catcher is being used.

10. Install, and maintain in working order, a spark arrester before using equipment on forestcovered, grass-covered, or brush-covered unimproved land.

Gasoline and other fuels—Safety Precautions

Use extra care when handling gasoline and other fuels as they are ﬂammable and vapors can explode.

1. Only use gasoline approved containers for storage and keep out of reach of children.

2. Do not ﬁll fuel tank completely full. Overﬁlling may result in fuel leakage. Leave a reasonable amount of space for fuel to expand.

3. If fuel is spilled, do not start the engine. Move the mower away from the area, wipe up the spill thoroughly and wait until fuel vapors have evaporated before starting engine.

4. Do not ﬁll gasoline containers inside a vehicle or on a truck/trailer bed.

5. Never remove fuel cap or add fuel when engine is running.

6. Avoid prolonged breathing of gasoline vapors.

7. Never refuel or drain the machine indoors.

8. Keep face away from nozzle and gas tank opening.

9. Keep gas and other fuels away from skin and eyes.

10. Never use the mouth to siphon gas.

11. Never refuel the mower until all moving parts on the mower have stopped.

12. Never smoke when handling fuels and stay away from an open ﬂame where fumes can be ignited by a spark.

13. Always place gasoline containers on the ground away from your vehicles prior to ﬁlling.

14. Gasoline is harmful or fatal if swallowed.

Rev: AUG2014

DANGER

DANGER: GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. Do not add fuel while the engine is running or is hot. Keep open ﬂames, sparks, and heat away from the fuel and store fuel in containers speciﬁcally designed for that purpose. ADD FUEL OUTDOORS ONLY. IF THE FUEL IS SPILLED, DO NOT START THE ENGINE. Manually push the mower away from the spill and wipe up immediately.

Z-Beast Finish Mower

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Z- BEAST

Operation Safety Precautions

54ZB, 62ZB

Equipment Operation—Safety Precautions

1. Do not operate the engine in a conﬁned space where dangerous carbon monoxide fumes can collect. Carbon monoxide is odorless, tasteless, and can be fatal.

2. Mow only in daylight or under good lighting conditions.

3. Make sure the mower is in neutral, parking brake is engaged, blades are disengaged, seat belt on, roll bar is raised and the operator is sitting in the proper position before attempting to start the engine.

4. Never operate on wet grass.

5. Watch for pedestrian or vehicular trafﬁc when moving the mower while not in use (e.g., loading, unloading, or transporting).

6. Never operate the mower with defective guards or shields, or without the safety devices securely mounted in place and functioning properly.

7. Be aware of discharge and never direct discharge of material toward bystanders or allow anyone, especially children, near the mower during operation.

8. Do not change the governor settings or over speed the engine.

9. Always stop the engine when you leave the mower, even for a moment.

10. To help reduce ﬁre hazard, keep the engine and the area around the engine free of grass, leaves or any other type of foreign material.

11. Beware of cutting edges. For safety always wear gloves when performing blade maintenance activities. Beware on multiple blade units since the rotation of one blade may cause the rotation of another blade.

12. Do not operate the mower with the grass chute deﬂector in the raised position. Serious injury could occur.

13. If lightning is seen or thunder is heard, do not operate machine. Instead ﬁnd shelter, as lightning may cause injury/death.

14. Never raise the mower deck while the blades are running.

15. Stop on a level ground, disengage drive, engage parking brake, and shut off engine before leaving operator’s position for any reason including clearing grass catcher or unclogging the chute.

16. Stop the mower immediately and inspect blades after striking objects or if an abnormal vibration occurs. Discontinue use until repaired.

17. Keep hands and feet away from cutting deck. This product is capable of amputating hands and feet and throwing objects.

18. Be alert and slow down when making turns. Also look left, right, and behind before changing directions and reversing to be sure there is a clear path.

19. Disengage blades, slow down, and drive cautiously when crossing roads and side walks.

20. Never operate mower under the inﬂuence of alcohol or drugs.

21. Use care when loading or unloading the machine into a trailer or truck.

22. Use care when approaching blind corners, shrubs, trees, or other objects that may obstruct vision.

23. Always disengage blades when not cutting grass.

24. Never listen to music with headphones/earphones while operating the mower.

WARNING!

DO NOT OPERATE ON SLOPES EXCEEDING 15 DEGREES! OPERATING ON SLOPES EXCEEDING 15 DEGREES INCREASES THE RISK OF A ROLLOVER RESULTING IN SERIOUS INJURY.

OPERATING ON SLOPES EXCEEDING 15 DEGREES ALSO CAUSES PREMATURE WEAR ON HYDRAULIC DRIVES.

ALWAYS MOW ACROSS SLOPES. DO NOT MOW UP AND DOWN.

Rev: AUG2014

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Z- BEAST

Operation Safety Precautions

54ZB, 62ZB

Slope Operation—Safety Precautions

1. Do not mow on slopes greater than 15 degrees.

2. Be extremely careful when operating the mower on a slope. Reduced traction could cause sliding.

3. Do not stop or start suddenly when going uphill.

4. Slow down and use caution when making turns and when changing direction on slopes.

5. Do not operate a riding mower near steep slopes, ditches, or water. Use a walk behind mower or a hand trimmer for these areas.

6. Roll bar should be raised and locked with seat belt bucked before engine is turned on.

7. Should it be necessary to lower the roll bar, the seat belt should not be used.

8. If tires lose traction, disengage the blades and drive slowly and cautiously off the slope.

9. Use extreme care with attachments as they can change the stability of the mower and cause loss of control.

10. Slow down and drive extra carefully on hillsides. Be sure to drive in the recommended direction on hillsides. Turf conditions can affect the machine’s stability.

11. The parking brake may not hold the mower if parked on a slope.

IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds of releasing the blade control lever. If

you are making any belt adjustments whatsoever,

for your safety and the safety of others around

you, you must ensure the belts are re-adjusted to

achieve this design speciﬁcation.

DANGER: Do not bypass, modify, alter or disconnect the safety system. Make sure that the safety interlock system is fully operational each time before mowing.

Before attempting to use your mower, make

sure you are familiar with all of the

components and have read the manual.

GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. FUEL LEAKS, A LOOSE FUEL

TANK, OR A LOOSE FUEL VALVE CAN LEAD

TO SEVERE INJURY OR DEATH. DO NOT

OPERATE THIS MOWER IF ANY COMPONENT

OF THE FUEL SYSTEM IS LOOSE OR LEAKS

GASOLINE!

Rev: AUG2014

Need Help?

Parts, Service

and Technical Assistance call:

1-919-550-3221

www.gxioutdoorpower.com

Before setting up your BEAST mower, disconnect the spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent starting. This step should be taken as a precaution whenever you are working on this machine.

Z-Beast Finish Mower

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Z- BEAST

Roll Over Protective Structure (ROPS)

This mower is equipped with a roll over protective structure (ROPS) and a seat belt. Do not remove the ROPS or seat belt. ROPS reduces the chance of injury in the event of a rollover. Overturning the machine without ROPS can result in serious injury or death. ALWAYS use the seat belt when the ROPS is in the raised position.

If the ROPS must be lowered for clearance, return ROPS to raised position when clearance is no longer required. NEVER use the seat belt when the ROPS is in the lowered position. If the ROPS is lowered for transportation, return it to the raised position before operating the machine.

WARNING

54ZB, 62ZB

ALWAYS use the seat belt when the ROPS is in the raised position. Failure to do so could result in serious injury or death in the event of a rollover. NEVER use the seat belt with the ROPS in the lowered position.

Lowering ROPS

If additional clearance is needed the ROPS may be lowered. Lower the ROPS using the following steps:

1. Remove the two retaining pins.

2. Place the ROPS in the lowered position.

3. Insert the pins into the lowered position holes.

NEVER use the seatbelt when the ROPS is in the lowered position. Return ROPS to the raised position when additional clearance is no longer required.

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Slope Diagram

54ZB, 62ZB

The maximum slope angle you can safely operate your mower on is 15 degrees. Do not exceed 15 degrees with your mower.

1. Line up the side of this page with a vertical object to gauge the angle of the slope.

2. Fold this sheet along the dotted line and verify the slope is not in excess of 15 degrees.

WARNING!

DO NOT OPERATE ON SLOPES EXCEEDING 15 DEGREES! OPERATING ON SLOPES EXCEEDING 15 DEGREES INCREASES THE RISK OF A ROLLOVER RESULTING IN SERIOUS INJURY.

OPERATING ON SLOPES EXCEEDING 15 DEGREES ALSO CAUSES PREMATURE WEAR ON HYDRAULIC DRIVES.

ALWAYS MOW ACROSS SLOPES. DO NOT MOW UP AND DOWN.

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Safety Decal Identiﬁcation

The labels shown below are located on your mower to warn you of potential hazards and provide you with important safety information. If these decals become difﬁcult to read or are missing from the mower, please contact GXi Parts & Service, LLC at 1-919-550-3221or www.gxioutdoorpower.com for a replacement.

Safety Decals

54ZB, 62ZB

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Product Speciﬁcations

54ZB, 62ZB

Feature 54ZB 62ZB

Product Type Commercial, 0-turn Commercial, 0-turn

Cutting Width 54-inch 62-inch Engine See engine manufacturer’s manual See engine manufacturer’s manual Engine Start Electric Electric

Transmission Type Dual hydraulic Dual hydraulic Transmission Mfg. GXi GXi

Mower Speeds Inﬁnitely variable Inﬁnitely variable Deck Type Floating, quick change Floating, quick change Cutting Height 1.5– 5 inches( ½-inch increments) 1.5– 5 inches( ½-inch increments)

Blade Engagement Manual clutch Manual clutch Blade Tip Speed 18,750 ft/min 18,750 ft/min Anti-Scalping Rollers 4 front/2 rear 4 front/2 rear

No. Blades/ Length 3, 18.5-inch blades 3, 21-inch blades Control System Dual Control Lever Dual Control Lever

Fuel/Capacity Gasoline/7.5 gals. Gasoline/7.5 gals. Rear Drive Tires 22-inch X 10-inch turf tread 22-inch X 10-inch turf tread Front Caster Tires 15-inch X 6-inch smooth tread 15-inch X 6-inch smooth tread

Brake System Internal hydraulic and mechanical park Internal hydraulic and mechanical park Weight 1,200 lbs. 1,200 lbs. Height/Length 72 inches x 83 inches 72 inches x 83 inches

Models

Transmission Speciﬁcations

Hydraulic drives:

Pump Displacement—12.1 cc/rev Motor Displacement—14.6 cc/rev

Overall drive system:

Output torque—Up to 350 lb-ft Speed—Up to 10 MPH Axle diameter—1.2 in. (30 mm)

Note: product speciﬁcations may change without notice.

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Throughout this manual, instructions are given on the operation of your BEAST mower. We recommend that while going through this manual, you have your mower available for quick and easy access in order to orient yourself with the controls, maintenance and orientation of different parts. Please read through the manual before operating.

Control Panel and Lawn Mower Components

54ZB, 62ZB

Control Panel

Below, you will ﬁnd a diagram of the control panel. Please take the time to familiarize yourself with the mower controls.

Key Switch

Choke

Lawn Mower Component Identiﬁcation

(Some components may appear different than shown, depending on the model.)

Roll Bar and Adjuster

Seat Adjustor

Parking Brake

Deck Height Lever

Pulley guard

Side discharge chute

Lights

Hour meter

Throttle

Steering Control Handle

Blade Control Lever

Cup Holders

Control handle height adjustment

Control Panel

Headlights

Anti-scalping wheels

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Missing Parts Request Form

54ZB, 62ZB

Please indicate the part that you are missing:*

Other

Date of purchase

Model #:

Serial #:

Name

Address

Phone

Comments:

IMPORTANT!

Please include your receipt. Without a receipt, your order will be delayed. You may also email us at:

[email protected] Fax: 1-919-550-3277

If emailing, please scan your proof of purchase and attach to email.

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Operating Instructions

Starting the Engine

DANGER

Before attempting to use your mower, make sure you are familiar with all of the components and have read the manual.

DANGER: Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. Do not operate the engine in a conﬁned space where dangerous carbon monoxide fumes can collect.

NOTE: Be sure to add fresh unleaded gasoline and ﬁll the engine to the proper level with manufacturers recommended motor oil before starting your mower.

1. Make sure the shut off valve, located at the bottom of the tank, is in the ON position.

2. Make sure the brake is set and the 2 control handles are spread open into their neutral position.

3. Make sure the blade control lever is in the OFF position.

4. Pull CHOKE and set the throttle to the RUN position.

5. Turn the key clockwise to the START position and allow it to return to the ON position when the engine starts.

6. When the engine starts to run and the key returns to the ON

position, push CHOKE off.

54ZB, 62ZB

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Operating Instructions

54ZB, 62ZB

Operating the Mower

1. Make sure the brake has been moved to the OFF Position.

2. Pull both control handles to the center.

3. To drive the mower forward, push both handle bars forward away from the chest. The forward speed is directly proportional to the degree these handles are moved forward.

4. To turn the mower left, push the right handle further forward than the left handle.

5. To turn the mower right, push the left handle further forward than the right handle.

6. To stop the forward motion of the mower, move both the handles to the center/neutral position.

7. To drive the mower backwards, pull both handles backwards toward the chest.

8. To turn to the left in reverse, pull the right handle further back than the left handle.

9. To turn right in reverse, pull the left handle further back than the right handle.

10. To zero turn to the right, push the left handle forwards and the right handle backwards.

11. To zero turn to the left, push the right handle forwards and the left handle backwards.

12. When in the neutral position, the hydraulic system prevents the mower from moving easily. However, on a grade, the mower can move very slowly (with the engine off or running). Be sure to set the manual parking brake any time the mower is left unattended or is being transported.

13. When the handles are in the middle position they can be pushed away from each other to lock the mower in the neutral .

*Note: the hydraulic drive units are shipped with summer oil. At cooler temperatures the hydraulic drive units may require 5 to 10 minutes of warm up for optimum performance. This warm up may be longer in cool weather and shorter in warm weather.

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Operating Instructions

Changing Cut Height

Your mower is equipped with an easily adjustable ﬂoating deck, which can be adjusted for cut heights of 1½ inches to 5 inches in ½-inch increments. The deck height adjuster is located on the right side of the mower.

How to Change the Cut Height

1. Disengage blades.

2. Extend the deck height handle by pulling it up.

3. Pull the deck height handle to toward the seat and pivot back or forward to shift the deck up or down to the desired height.

4. Push the deck height handle away from the seat to lock it in the desired position.

5. After deck height is changed the lever should be pushed back down to its original position.

Note: After mowing, remember to raise the deck to its highest position to avoid scraping or any other kind of damage to the blades or deck.

Mowing

WARNING

Thoroughly inspect the area where you plan to use the mower. Look for items such as stones, sticks , wire, and other foreign objects. If struck by the mower, these and other objects may become projectiles that could lead to serious

Do not operate the mower with defective guards, shields, or without the safety devices securely in place.

WARNING

54ZB, 62ZB

This mower is equipped with a Soft Start feature. The Soft Start feature

gradually engages the blades to increase belt, clutch, and engine life.

NEVER “slam” the blade on/off handle from off to on without pausing an

adequate time in the Soft Start range. Doing so will cause excess wear

to the belt, clutch and engine.

1. When the mower is in position on the area to be mowed, move the throttle to its full speed.

2. SLOWLY push the blade control lever forward into the soft start range.

3. When the blades have reached full speed push the blade control lever fully into the on position.

4. Begin mowing as described on the previous page, always using safe/ comfortable speeds.

5. To stop the blades, pull the blade control lever back to the OFF position.

IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds of

releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety and the

safety of others around you, you must ensure the belts are re-adjusted to achieve this design speciﬁcation.

Rev: AUG2014

Z-Beast Finish Mower

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Z- BEAST

Operating Instructions

54ZB, 62ZB

Disengaging Hydraulic Drive Units

Before physically moving the mower when the engine is NOT running, the hydraulic drive units need to be disengaged into free-wheel mode.

To disengage the hydraulic drive units:

1. Stand at the rear of the mower and locate the hydraulic drive disengagement mechanism.

2. Pull the disengagement mechanism outward toward the rear of the mower until the thickened section of the rod is outside of the access panel. (Note this may take a large amount of force as the springs inside are very stiff)

Rev: AUG2014

3. Slide the disengagement mechanism to the right so that the thickened section of the rod is captured in the narrow end of the slot. In the lower picture the disengagement mechanism is shown in the disengaged position.

4. To reengage the hydraulic drive units, pull the disengagement mechanism out, slide it to the left, and release. Make sure the thickened section of the rod passes back through the wide end of the slot.

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General Maintenance

54ZB, 62ZB

The Importance of Maintenance

Regular maintenance is essential to ensure your mower continues to deliver safe and high-quality performance.

To help you properly care for your mower, the following pages include a recommended maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Maintenance is the responsibility of the owner and must be performed regularly. More difﬁcult service tasks or tasks that require special tools are best handled by a recommended service technician or other qualiﬁed mechanic.

The maintenance schedule described on page 14 applies to mowers used under normal operating conditions. If you operate your mower under severe conditions, such as sustained prolonged use or high-temperature operations, or use it in unusually wet, dusty or rocky conditions, consult your servicing dealer for recommendations applicable to your individual needs and use.

Be sure to use genuine BEAST mower replacement parts when servicing your mower to assure the best quality, safety and performance.

Need Help?

For Parts, Service and Technical Assistance call 1-919-550-3221 or visit www.gxioutdoorpower.com

DANGER

Gasoline is highly ﬂammable and explosive. Do not add fuel while the engine is running or is hot. Keep open ﬂames, sparks, and heat away from the fuel and store fuel in containers speciﬁcally designed for that purpose. Add fuel outdoors only and if the fuel is spilled, do not start the engine. Manually push the mower away from the spill and wipe up immediately.

Refer to the Engine Owner’s Manual for the type of fuel to use.

A fuel shut off valve is located on the bottom of the fuel tank. It is recommended that the fuel be shut off when transporting between job sites and when storing the

mower for extended periods of time.

CAUTION

CAUTION! Before making any adjustments to and/or servicing your BEAST mower, make sure the mower is on a level surface, with the ignition switch off, the key removed, the brake set, and the blades disengaged. Also, disconnect the spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent starting.

If you are performing adjustments or maintenance after operating the mower, allow the unit to cool and always wear protective clothing.

Tire Pressure

Incorrect tire pressure may cause the mower to pull to one side and/or result in an uneven cut. Use caution when ﬁlling the tires. NEVER exceed the recommended maximum tire pressure as stated on the tires.

Air Filter

Refer to the Engine Owner’s Manual for the recommended maintenance.

Engine Oil

CHECK ENGINE OIL BEFORE EACH USE. Refer to the Engine Owner’s Manual for the type of oil to use, oil change intervals, and the proper procedures to check and change oil.

Blades

Inspect blades on a daily basis for nicks, bends, and excessive wear. If the blades are worn, cracked, bent, or damaged, replace them before using the mower. Choose genuine BEAST mower replacement blades to ensure quality and performance. (See page 23 for blade removal instructions.)

When sharpening the blades, sharpen only the cutting edges and try to maintain the original angle of the blade. Do not make the cutting edge razor sharp. Remove the same amount from each end of the blade so that balance is maintained.

CAUTION: Always wear work gloves when performing blade maintenance and beware of the cutting edges. Be sure the engine is off, the key removed, and the spark plug wires are disconnected from the spark plugs to prevent inadvertent starting.

CAUTION

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Maintenance Schedule

54ZB, 62ZB

Time Interval

Item Procedure

Belts

Blades

Engine Air Filter

Engine Cooling Areas

Engine Oil

Engine Oil Filter

Inspect (adjust if needed)

Inspect and/or Sharpen

Inspect (see Engine Owner’s Manual)

Clean (see Engine Owner’s Manual)

Check (see Engine Owner’s Manual)

Change (see Engine Owner’s Manual)

Break-in

(ﬁrst 5 hrs.)

X X

Every 8 hrs.

(daily)

Every 40 hrs.

(weekly)

Every 100 hrs.

(Bi-weekly)

Every 200 hrs.

(monthly)

Engine Spark Plug

Fuel Filter Replace

Fuel Line Check

Grease Fittings Refer to page 19

Hardware

Mower Main Frame

Safety Interlock System

Tires Check Air Pressure

Spindle/Blade Brakes

Inspect (see Engine Owner’s Manual)

Check for proper tightness

Remove debris from under belt cover

Check Operations and Switches

X X

Rev: AUG2014

Cleaning the Mower

It is recommended that the BEAST lawn mower be cleaned on a daily basis. Excessive accumulation of dirt, debris, oil, etc. on cutting units, drives, mufﬂers, and engine may present a potential safety hazard. Also refer to the engine owners manual for additional cleaning instructions.

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Service Adjustments

Return to Neutral

DANGER

DANGER! Make certain the engine comes to a complete stop before putting your hands in the access panel.

If the mower creeps or will not stop as desired when the handles are in neutral position, adjustments are necessary.

CAUTION: Be sure the engine is OFF before you open the hydraulic drive access panel.

1. Remove the bolts to access hydraulic drive access panel.

2. Using an 8 mm wrench, reach through the bottom of the hydraulic drive access panel to the return-toneutral set pin bolts. Loosen bolts on the side that needs adjusting.

3. Be sure the brake is in the OFF position. In a safe operator position, start the engine.

4. With the engine running, slowly move the handle on the side needing adjustment until that side comes to a complete stop. If the mower creeps forward, pull handle in reverse, If the mower creeps backward, pull the handle forward.

5. When the mower stops moving completely, the hydraulic drive is in the neutral position.

6. Turn off the engine.

7. Slowly tighten the bolts without moving the plate.

8. With the bolts tightened, move to a safe operator position and start the engine.

9. If the creep has returned, repeat the process. Multiple iterations may be required.

10. Reinstall hydraulic drive access panel.

54ZB, 62ZB

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Service Adjustments

Deck Belt Tension

It is recommended to check and adjust the deck belt tension after the initial 5 hours of use on the hour meter. The new belt will seat into pulley grooves and may need adjusting. After the initial break in period, it is recommended to inspect belt tension every 8 hours and adjust if necessary. Follow the steps below to inspect belt tension. Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower. Note: Failure to inspect and adjust the deck belt tension can result in poor mowing performance and pre-mature belt wear.

Figure 1

 Ensure the blade engagement handle is

in the “OFF” position.

 Set your deck height to its LOWEST

setting (1.5 inches)

 Open the ﬂoorboard and locate the

idle/clutch pulley (1) and turnbuckle (2).

 Check the clutch linkage pre-load.  If the threaded rod and spring assem-

bly (3 & 4) is too tight, the clutch will not contact the return stop bolt (5). The clutch pivot arm (6) should stop within a 1/4” of the stop bolt (5).

 If the threaded rod and spring assem-

bly (3 & 4) is too loose, the spring will contact the deck surface.

 To adjust the pre-load, remove the

cotter pin from the slack adjuster on the threaded rod (3) and slide the linkage off the arm (7). Thread the linkage pivot in or out to set pre-load as stated above.

54ZB, 62ZB

DANGER

DANGER: Before making any adjustments or servicing your mower, make sure the mower is on level ground, the blades are disengaged, the brake set, the key is removed, the engine is off and the spark plug wires are disconnected from the spark plugs to prevent inadvertent starting. If maintenance or adjustments are being performed after operation of the mower, allow the unit to cool since heat build up could cause severe burns.

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Service Adjustments

Deck Belt Tension

It is recommended to check and adjust the deck belt tension after the initial 5 hours of use on the hour meter. The new belt will seat into pulley grooves and may need adjusting. After the initial break in period, it is recommended to inspect belt tension and adjust if necessary every 8 hours. Follow the steps below to inspect belt tension. Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower. Note: Failure to inspect and adjust the deck belt tension can result in poor mowing performance and pre-mature belt wear.

Stop Bolt

Figure 2

 Move the blade engagement handle to

the “ON” position.

 Using your hand, press the clutch pulley

(7) in the direction indicated with about 20-25lbs of pressure. Ensure that the swing arm(8) stops within 1 inch to 1.5 inches from the stop bolt(9).

54ZB, 62ZB

DANGER

Figure 3

 If the swing arm reaches the stop bolt, the

tension is too loose. Move the blade engagement handle to the “OFF” position. Loosen the turn-buckle locknut (10). Adjust the turnbuckle linkage (11), extending the pulley. Move the blade engagement handle back to the “ON” position and repeat test by applying 20-25 lbs of pressure and check the stop bolt clearance. The swing arm should be 1” -

1.5” away from the stop bolt.

 If the swing arm has a clearance greater

than 1.5” the tension is too tight. This may result in pre-mature belt wear as well excess stress on the springs of the clutch. Adjust the turnbuckle as mentioned above.

Rev: AUG2014

Figure 3

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Service Adjustments

54ZB, 62ZB

Deck Belt

It is recommended to do a quick visual inspection of the deck belt retainers at the same interval as inspecting the deck belt tension. This check should be performed every 8 hours. The engine pulley retainer should be inspected when replacing the deck belt, or if the belt is slipping off the engine pulley.

Deck Belt Routing

54ZB

 Serial #s beginning with 54ZB10XXX

use a MXV5 1430 V Belt.

 All other serial #s use a MXV5 1480

V Belt.

62ZB

 Serial #s beginning with 62ZB10XXX

use a MXV5 1630 V Belt.

 All other serial #s use a MXV5 1680

V Belt

Idle Pulleys

DANGER

Engine Pulley

Clutch Pulley

Deck Belt Retainers

There are 8 main deck retainers.

 6 “J” shaped retainers (1, 2, 3, 4, 5, 6)  2 idle pulley retainers (7)  To adjust the retainers, loosen the top nut slightly and rotate the retainer

into place. After adjusting hold the retainer in place and tighten the nut.

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Spindle Pulleys

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Service Adjustments

Deck Belt

Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower.

The clearances for the retainers are listed below, and measured with the blades engaged and engine OFF.

Verifying Deck Belt Retainers

Figure 1:

 The clearance for the “J” shaped retainers is 3/16”  To adjust the retainers, loosen the top nut slightly and

rotate into position. Hold the retainer in place while retightening the nut

Stop Bolt

54ZB, 62ZB

Figure 1

Figure 2:

 The clearance for the idle pulley retainers is 1/8”  To adjust the idle pulley retainers, loosen the nut on

the top of the pulley and bottom slightly. Slide the retainer into place and tighten the nut back.

 A line drawn from the center of the deck clutch pulley

to its belt retainer should be parallel to the rear of the deck when the blades are not engaged.

 To adjust the position of the deck clutch pulley belt

retainer, loosen the bolt slightly. Pivot the retainer into place and retighten the bolt.

Figure 2

Figure 3 Figure 3

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Service Adjustments

54ZB, 62ZB

Spindle Brake Inspection and Replacement

IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds of releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety and the safety of others around you, you must ensure the belts are re-adjusted to achieve this design speciﬁcation.

Blade and pulley brake inspections should be performed every 100 blade on and off cycles.

Before beginning service, park the mower on a level surface, turn the blades off, turn the engine off, set the brake, take the key out of the switch, wait an adequate time to make certain no blades are turning, and remove spark plug wires from spark plugs.

1. Engage the blade handle (make certain the engine cannot start) to pull the brakes off of the pulleys.

2. Remove the pulley guards from the deck.

3. Visually inspect the brake pads for wear. Make certain that no metal is touching the pulleys.

4. The brake pad material should be approximately 1/8inch thick. Replace the brakes if the material is less than 1/16-inch thick.

Note: Replacing all brake pads is recommended if replacement of one brake is required.

5. To replace the brake, use a pair of pliers to remove the springs.

6. Remove the two mounting bolts and disconnect the spring from the cable.

7. Discard all of these parts. DO NOT reuse springs. New brakes are equipped with new springs for proper braking.

8. Install the new brakes by reversing the procedure in steps 5 and 6.

9. Disengage the blade handle and inspect the brake contact surface. All of the brake pad contacting material should be contacting the bottom of the pulley.

Note: Springs may vary from those pictured based on the particular application.

Removing the Blades

Required tools: Two (2) 15/16” box end wrenches

1. Park the mower on level ground, set the brake and block the rear wheels to prevent accidental rollback.

2. Raise the front end of the mower and place on a jack stand.

CAUTION! Beware of the cutting edges on the blades. The rotation of one blade may cause the other blades to rotate. Always wear work gloves when handling blades.

3. Use one wrench to loosen nut A while holding bolt B with the other wrench (see photo).

CAUTION

4. Slide the blade bolt down through the mower deck and out.

5. To reinstall, insert the blade bolt through the cutting deck.

6. Install the blade spacers that were removed back onto the blade bolt followed by the nut and tighten. (See ﬁgure below.)

IMPORTANT: The number of spacers should always be the same on each blade bolt. NEVER put the spacers below the blade and NEVER straighten or weld the blades.

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Engine-to-Hydraulic Drives Belt Adjustment (Hydraulic drive Input Belt)

 The hydraulic drive input belt is

located underneath the chassis at the rear of the mower. The belt should move approximately 1/8 to 3/16-inch with three (3) to ﬁve (5) pounds of pressure applied to the belt midway between the hydraulic drive pulleys when initially installed. After approximately 1 hour of running time, verify that the belt tension is still correct and tighten if necessary

Important: Do not over-tighten the belt.

 To adjust the belt, turn the nut on

the threaded tension rod found on the right, rear corner of the mower.

 Do not over-tighten. This could

cause damage to the hydraulic drive systems.

 The hydraulic drive input belt is an

8PK 1690 multi ribbed v belt. GXi part number M10-000469.

Service Adjustments

Hydraulic drive input belt tension adjustment

View from above

Left Hydro

Pulley

Rear of Mower

Hydraulic drive input belt diagram

54ZB, 62ZB

Engine Pulley

Idle Pulley

Right Hydro

Pulley

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Service Adjustments

54ZB, 62ZB

Hydraulic Drive System Adjustment

The hydraulic drives are coupled to the ﬁnal drives with a multi-v belt. Occasional re-tensioning of the belt may be necessary. If performance decreases or hydraulic drive control handles are activated and the wheels do not turn, inspect the multi-v belt. Before beginning the following test, read all warnings in this manual. If you are uncomfortable with this procedure please contact GXi to be set up for service.

Normal service interval: seasonally or every 100 hrs. Adjust the hydraulic drive adjustment bolts by tightening the two large 21mm nuts on the rear of the mower. Tighten the ﬁnal drive belt so there is approximately 3/4” belt deﬂection in the center of the belt with about 10lbs of pressure applied.

The next step is to perform a “wall test.” Drive the mower against a padded stationary object. For accurate results, a smooth brushed concrete surface works best. Stand next to the mower with one hand on the seat. Start the mower with one hand on the seat to engage the safety switch. Engage the left side handle into the drive position. Quickly move the handle to full forward position for about half a second. Now perform the same procedure on the right side. If the belt squeals and the wheel does not spin on either side, tighten each adjustment bolt one half turn. Always turn both bolts the same amount whenever adjustment is required. Repeat the test until both tires will break traction and spin.

Once you have the tension set so each wheel will just barely break traction, mark the bolt on one side of the hex head as shown. Now tighten the bolt (turn clockwise) one sixth of a turn. This will set tension so the belt does not squeal, and provides ample torque for driving and mowing without causing belt or hydraulic drive damage.

Now drive the mower on a grassy surface. Perform several Zero Turns. Drive the unit aggressively. If the performance is “sloppy” or you have excessive belt chirping, tighten the bolt 1/6th of a rotation and re-test. Re-Install the adjustment bolt retainer clips after adjustments.

If the mower is too nimble, or you want to reduce the power output to prevent damage to the turf, loosen the bolt 1/6th of a rotation and re-test. Occasional belt chirping is permitted. If the belt squeals excessively tighten 1/6th of a rotation and re-test.

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Service Adjustments

54ZB, 62ZB

Safety System Adjustments

WARNING

WARNING: Do not bypass, modify, alter, or disconnect the safety system. Make sure that the safety interlock system is fully operational each time before mowing. Failure to do so could present danger to you and others around you.

There are generally three (3) ways to adjust the sensitivity of a safety switch. The most appropriate way to adjust each switch depends upon the application, location, and the nature of the problem you are encountering.

Method 1: Adjust location using the mounting screws

1. Move the blade control lever to OFF.

2. Loosen screws (A) until safety switch (B) moves freely.

3. Slide safety switch (B) ﬁrmly against blade bell crank (C).

4. Tighten screws (A) and check that safety switch (B) does not move.

Method 2: Adjust location using adjustment nuts on switch body

1. Loosen locking nut (C) on the sensor shaft.

2. Adjust switch location by turning the nuts.

3. Tighten the locking nut when proper adjustment is achieved.

Tracking Adjustments

WARNING

WARNING! ALLOW THE MUFFLER TO COOL BEFORE MAKING THIS ADJUSTMENT! This adjustment is made in close proximity to the mufﬂer. The mufﬂer on can reach extremely hot temperatures and can burn you instantly on contact.

For mowers with serial numbers 54ZB13XXXX and 62ZB13XXXX:

Loosen jam nut

Turn control rod with ﬁngers

1. Loosen the jam nut on the control rod on the side that is moving slower.

2. Turn the control rod one turn clockwise while facing the rear of the mower.

3. Tighten the jam nut.

4. Drive mower in straight line and adjust again if necessary.

For mowers with all other serial numbers:

Turn clockwise to increase right side speed

Turn counter clockwise to increase left side speed

Remove pin and turn adjuster one turn at a time until mower tracks straight.

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Service Adjustments

54ZB, 62ZB

Lubrication

To ensure proper lubrication of moving parts, GXi recommends that you lubricate the following components with a high-quality, EP2 high-temperature-based grease or equivalent. Should the conditions of operation be more severe than normal, the lubrication interval may need to be shortened. GTR/OPE grease is the recommended lubricant.

Lubrication Point Locations

54-inch & 62-inch mowers have 10 lubrication points.

Lubricate after every 50 hours of usage

1. Front wheels (2 locations, 1 on each wheel shaft)

2. Spindles (3 locations on 54-inch & 62-inch mower decks).

Note: The lower spindle bearing is sealed on the bottom and open on the top. The upper spindle bearing is sealed on both sides. Failure to frequently replenish grease will cause premature lower bearing failure. Frequent application of grease to this bearing is critical to achieving long spindle life in harsh duty environments.

3. Mower deck clutch pulley pivot.

Changing Battery

When disconnecting the battery make sure to disconnect the negative terminal ﬁrst and the positive last. When reconnecting, connect the positive ﬁrst and the negative last.

These batteries are compatible with your mower

Note: some may require that you change terminals

Battery Part # Store Terminal Part #

U1-3 U1-3 Advance

Auto Parts

GT-XHD-MT 4700042 Tractor

Supply

10U1L 543215 Lowe's

BCI#U1 BAT 8229 NAPA NW 728248

U1-3 U1-3 AutoZone 6069

U1LUH U1LUH O'Reilly

Auto Parts

AC171/A1500102

SK7401

Charging Battery

Always charge battery in an open well ventilated area, away from sparks and ﬂames. Unplug charger before connecting or disconnecting from battery and always wear protective clothing and use insulated tools.

DANGER

DANGER: Battery electrolyte has sulfuric acid which can cause severe burns and is a deadly poison. Never drink and always avoid contact by wearing gloves and safety glasses when servicing the battery.

Rev: AUG2014

WARNING: Do not allow battery terminals to touch any metal parts of the mower when removing the battery. Never allow metal tools to short between the battery terminals and metal parts of the mower as this may cause sparks. Sparks can also cause the battery gasses to explode which can result in injury/ death.

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WARNING

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Storage Instructions

54ZB, 62ZB

Short Term Storage

 Let engine cool before storing and do not store

near ﬂame, high heat, and possible ignitions from sparks.

 Always clean off all ﬂammable material as well as

grime and dirt before storage.

 Never use a pressure washer and avoid drenching

the control panel, motor, engine, and hydraulic drive pumps with water.

 Wash with mild detergent and water only.

 After washing the machine engage the engine at

high and let the mower run for 5 minutes.

 Shut off fuel for storing or transporting.

 Carefully release pressure from components with

stored energy.

 Store mower only on the ground.

 Do not drain fuel indoors or near a ﬂame.

 Use jack stands to support components when

required.

 Always park machine on level ground and set the

parking brake when storing.

 Store the machine in a clean and dry environment.

 Always remove the key from the ignition.

 Add a petroleum based conditioner in the gas tank

and run for 5 minutes to distribute through mower.

Extended Storage

In addition to the measures taken for short term storage, the following measures should be taken for long term storage:

 Change air ﬁlter.

 Make sure all fuel is drained before storing.

 To ensure all fuel is drained from the mower, run

the mower until it runs out of gas before storage.

 Check the spark plugs condition and pour two

tablespoons of engine oil in the spark plug holes and leave the spark plugs off.

 Cover the machine when in storage.

 Remove Battery and clean terminals and cable

connectors. Store battery in a cool dry place.

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Troubleshooting

Problem Possible Causes Solution

54ZB, 62ZB

Engine will not start 1. Key in the OFF position

2. Insufﬁcient fuel in the tank

3. Air bubble in the fuel line

4. Fuel valve in OFF position

5. Choke not ON

6. Choke linkage out of adjustment

7. Low engine oil

8. Blade control in ON position

9. Loose spark plug wire

10. Fouled spark plug

11. Plugged or dirty air ﬁlter

12. Bad gasoline

13. Plugged or dirty fuel ﬁlter

14. Safety switches out of alignment or loose

15. Dead battery (electric start models)

Engine will not keep running/quits

1. Water in the fuel

2. Loose safety switch

3. Fuel valve is OFF

4. Dirty fuel ﬁlter

5. Dirty air ﬁlter

6. Low engine oil

1. Turn key to ON position

2. Add gasoline

3. Prime engine or shake bubble out

4. Turn valve ON

5. Turn choke ON

6. Refer to Engine Owner’s Manual

7. Add engine oil

8. Push lever to OFF position

9. Tighten wire or connections

10. Clean or replace the plug

11. Clean or replace the air ﬁlter

12. Drain and replace with fresh gasoline

13. Replace the fuel ﬁlter

14. Adjust or tighten switches (p. 26) - read warnings!

15. Recharge or replace battery

1. Drain and replace with fresh fuel

2. Adjust switch (p. 26)

3. Turn fuel valve ON

4. Replace fuel ﬁlter

5. Clean or replace air ﬁlter

6. Add engine oil

Engine stops when blades are engaged

Blades do not turn 1. Broken belt

Belts squeal when blades are engaged

Belts slip when blades are engaged

1. Loose safety switch

2. Belt tension too high

3. Blades jammed with foreign material

2. Loose belt

3. Blade activation linkage out of adjustment.

1. Incorrect belt tension

2. Excessive belt wear

1. Incorrect belt tension

2. Excessive belt wear

1. Adjust switch (p. 26)

2. Adjust belt (p. 20)

3. Remove foreign material

Note: Firmly pushing the blade control lever into the OFF position to ensure the safety switch is fully engaged can sometimes resolve this problem.

1. Replace belt

2. Adjust belt (p. 20)

3. Adjust linkage (p. 19)

1. Adjust belt tension

2. Replace belt

1. Adjust belt tension

2. Replace belt

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Problem Possible Causes Solution

Troubleshooting

54ZB, 62ZB

Mower will not move forward or reverse

Cannot move mower when the engine is off

Engine is overheating 1. Dirt in the fuel line

Grass not cut smoothly or cleanly

1. Brake ON

2. Bypass levers pulled out

3. Hydraulic drive oil has not reached optimal temperature.

1. Bypass not engaged

2. Dirty air ﬁlter

3. Low engine oil

4. Fouled spark plug

5. Misuse of the mower

6. Dull blades

7. Spindle bearing failure

1. Dull blades

2. Mowing too fast for conditions

3. Grass is wet or bent over

4. Blade is bent

5. Tire pressure not equal

6. Deck is set at uneven heights

7. Blades are set upside down

8. Excessive grass and debris build up underneath the deck

1. Release brake on control panel

2. Ensure bypass pins are retracted

3. Allow 5 to 10 minutes for hydraulic drive oil to warm up.

1. Pull bypass rod and set it in the slot in the chassis (p. 15)

1. Replace fuel ﬁlter and ﬂush tank

2. Clean or replace the air ﬁlter

3. Add engine oil

4. Replace spark plug

5. Mow slower, wait for grass to dry out

6. Sharpen cutting blades

7. Take in for service

1. Sharpen blades

2. Slow down while cutting

3. Let grass dry to stand up

4. Replace blade

5. Add air pressure to low tires

6. Set deck at equal heights

7. Take blades off and install correctly

8. Clean out debris

Mower always pulls to one side

Rev: AUG2014

1. Controls out of adjustment

2. Transmission failure

Z-Beast Finish Mower

1. Make tracking adjustment (p. 26)

2. Take in for service

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Limited Warranty & Service

54ZB, 62ZB

Length of Warranty: *(from the date of original retail purchase)

Products Covered by this Warranty

Engine Manufacturer’s warranty Manufacturer’s warranty Manufacturer’s warranty Transmission Manufacturer’s warranty Manufacturer’s warranty Manufacturer’s warranty Mower frame Lifetime (original owner only) Lifetime (original owner only) 90 days Belts, Tires, Battery 90 days 90 days 90 days

Attachments 1 yr limited 1 yr limited 30 day limited

*LENGTH OF WARRANTY: Batteries supplied with applicable products as standard, original equipment are covered by this warranty for a period of 90 days from the date of original retail product purchase. Consumable parts such as oil, spark plugs, ﬁlters, and blades are not covered by this warranty.

Residential

Commercial Rental

To Qualify for this Warranty

The product must be purchased in the United States from a dealer authorized by GXi Outdoor Power, LLC to sell those products. This warranty applies to ﬁrst retail purchaser/owner during the applicable warranty time period. SAVE YOUR PROOF OF PURCHASE RECEIPT. MUST HAVE PROOF OF PURCHASE TO OBTAIN WARRANTY.

What GXi Outdoor Power Will Repair or Replace under Warranty

GXi will repair or replace, at its option, any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period subject to the exclusions stated herein. This warranty is void if the owner fails to follow the prescribed maintenance and operating procedures described in this manual. This speciﬁcally refers to ensuring routine lubrications and oil changes are made, that fuel stabilizer is used when the product is stored and that the product is not overloaded.

GXi has the right to recover warranty administration costs from the owner if the root cause of the malfunction is found to be other than defective material or workmanship. In particular, this warranty does not cover: contaminants in the fuel or oil; damage caused by not following the prescribed warnings and operating practices; failure to follow proper maintenance and storage procedures; and physical damage due to misuse, shipping, handling or storage.

Warranty repairs will be made without charge for parts and labor for the ﬁrst year.

Anything replaced under warranty becomes the property of GXi. Parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty.

To Obtain Warranty Service

You must take the BEAST product, accessory, replacement part, apparel or the power equipment on which the accessory or replacement part is installed, and proof of purchase, at your expense, to any BEAST service location in the United States, who is authorized to service that product, during the service location’s normal business hours. If you are unable to obtain warranty service, or are dissatisﬁed with the warranty service you receive, take the following steps: First, contact the manager of the service center involved; normally this will resolve the problem. However, if you should require further assistance, write or call the GXi Parts & Service, LLC 1-919-550-3221. You are responsible for transporting your BEAST product to and from the service center. GXi Parts & Service can arrange for pickup and delivery if the service center provides this service, at your expense.

Exclusions

This warranty does not cover: normal wear, contaminants in the fuel or oil; damage as a result of use in an application for which the product was not designed; damage caused by incorporation or use of unsuitable attachments or parts, unauthorized alteration, or other misuse and neglector; damage caused by failure to follow the prescribed warnings, operating practices, proper maintenance and storage procedures; parts affected or damaged by accident and/or collision; damage due to shipping, handling, storage or any causes other than defects in material or workmanship of the product. The customer is responsible for transporting the mower to the service center. Pick Up & Delivery will depend on if the service center provides this service, and will be made at the owner’s expense.

Disclaimer of Consequential Damage and Limitation of Implied Warranties

GXi disclaims any responsibility for loss of time or use of the product, transportation, commercial loss, or any other incidental or consequential damage. Any implied warranties are limited to the duration of this written limited warranty.

THIS WARRANTY IS VOID IF THE MANUFACTURING DATE AND THE SERIAL NUMBER ON THE EQUIPMENT HAS BEEN REMOVED OR THE EQUIPMENT HAS BEEN MODIFIED.

Rev: AUG2014

Z-Beast Finish Mower