Z BEAST
FINISH MOWER by
tructions for the gasoline lawnmower models: 54ZB, 62ZB
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3221
www.gxioutdoorpower.com
When you call the help-line you will need to have the following information:
Date of Purchase: |
_______________________ |
Mower and engine life are |
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Location of Purchase: |
_______________________ |
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extended greatly by performing |
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Serial # - Chassis: |
_______________________ |
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frequent lubrications, oil changes |
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Serial # - Engine: |
_______________________ |
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and regular maintenance. To |
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Serial # - Hydro Trans (L) |
_______________________ |
protect your investment perform |
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Serial # - Hydro Trans (R) _______________________ |
routine maintenance. |
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See Page 2 for Serial # Locations
Rev: AUG2014 |
i |
Z- BEAST |
54ZB, 62ZB |
|
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Copyright© 2010 by GXi Outdoor Power, LLC. All rights reserved.
No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC Clayton, NC 27520 USA.
DEK is a registered trademark of GXi Outdoor Power, LLC
GXi Outdoor Power, LLC reserves the right to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.
The information and specifications included in this publication were in effect at the time of approval for printing.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER
This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. CONTACT THE ENGINE MANUFACTURER IF YOUR AREA REQUIRES A SPARK ARRESTER.
This manual contains important safety instructions for Finish Mowers
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY
SAVE THESE INSTRUCTIONS.
This owner’s manual is considered a permanent part of the finish mower and should remain with the finish mower if resold. Should the owner’s manual become damaged or illegible, replace immediately.
Rev: AUG2014 |
Z- Beast Finish Mower |
ii |
BEAST SERIES
Check out our other great products at www.HomeDepot.com or visit our website at www.beastpowerequipment.com
Turf Beast
36-inch & 54-inch Walk
Behind Mower
Snow Beast
36-inch & 45-inch Snow
Blower
Brush Master
Chipper/Shredder
with 2-Way Feed
The Beast
100-inch Tow Behind Mower
Rev: AUG2014
Z Beast
54-inch & 62-inch Zero-Turn
Mower
Brush Beast
36-inch Brush Mower
iii
Z- BEAST
Contents |
54ZB, 62ZB |
Safety Information and Warnings........................................................................ |
1 |
Inspection and Serial Number Locations ........................................................... |
2 |
Preparation Safety Precautions ........................................................................... |
3 |
Operation Safety Precautions ............................................................................ |
4,5 |
Roll Over Protective Structure (ROPS)................................................................. |
6 |
Slope Diagram.......................................................................................................... |
7 |
Safety Decals .......................................................................................................... |
8 |
Product Specifications .......................................................................................... |
9 |
Control Panel and Lawn Mower Components ................................................. |
10 |
Missing Parts Request Form................................................................................ |
11 |
Operating Instructions ................................................................. ........................ |
12 |
Starting the Engine........................................................................................ |
12 |
Operating the Mower .................................................................................... |
13 |
Changing the Cut Height ............................................................................... |
14 |
Disengaging Hydraulic Drive Units.............................................................. |
15 |
General Maintenance.......................................................................................... |
16 |
Maintenance Schedule ....................................................................................... |
17 |
Service Adjustments ............................................................................................ |
18 |
Return to Neutral........................................................................................... |
18 |
Deck Belt Adjustment............................................................................... |
19-22 |
Spindle Break Inspection and Replacement ............................................. |
23 |
Removing the Blades..................................................................................... |
23 |
Engine-to-Hydraulic Drives Belt Adjustment............................................. |
24 |
Hydraulic Drive System Adjustment............................................................ |
25 |
Safety System Adjustment............................................................................ |
26 |
Tracking Adjustment...................................................................................... |
26 |
Lubrication...................................................................................................... |
27 |
Battery.............................................................................................................. |
27 |
Storage Instructions ............................................................................................. |
28 |
Troubleshooting................................................................................................ |
29,30 |
Limited Warranty and Service............................................................................ |
31 |
About the BEAST Mower Manual
Congratulations on the purchase of your new BEAST commercial mower. We at GXi Outdoor Power are confident that this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained as directed in this manual.
1.This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions. BEFORE OPERATING YOUR LAWN MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRITY.
2.This owner’s manual is considered a permanent part of the mower. It must be available to all operators and/or persons servicing the mower. Should the mower be resold, this manual must remain with the mower.
3.All information, illustrations, and specifications contained in this manual were in effect at the time of the publication. GXi Outdoor Power reserves the right to add, delete or modify specifications and/or designs without notice.
4.If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the GXi Parts & Service, LLC at 1-919-550-3221.
Rev: AUG2014 |
Z- Beast Finish Mower |
iv |
Z- BEAST
Safety Information and Warnings |
54ZB, 62ZB |
Safety Information
BEAST lawn mowers are designed to provide safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your lawn mower.
Emission Control System Information
The U.S. and California Clean Air Acts EPA and California regulations require all
manufacturers to furnish written instructions describing the operation and maintenance of emission control systems. The following instructions and procedures must be followed in order to keep the emissions from your engine within the emission standards.
Safety Label Locations
Safety labels are located on your mower to warn you of potential hazards. Read them carefully. If a label comes off or becomes hard to read, contact GXi Parts and Service, LLC for a replacement.
Operator Responsibility
It is the owner’s responsibility to insure that all operators and mechanics are trained and have read this manual before operating the mower as well as being physically able individuals. They should be instructed about safe operation and mechanical procedures. If they can not read or understand English, it is the owner’s responsibility to explain all safe operating instructions. The owner or operator is responsible for accidents or injuries occurring to themselves, other people, or property. Potential misfortunate incidents can be prevented by the owner/user.
WARNING
WARNING! Do not use your BEAST lawn mower to carry passengers. Keep bystanders, helpers, pets and children at a safe distance from the machine while it is in operation. Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and wires which can be thrown by the machine causing serious injury or death.
Training
1.Read, understand, and follow all instructions on the machine and manual(s) before attempting to assemble and operate.
2.Operator must be familiar with all controls, their operations, and how to stop the engine and disengage the controls quickly.
3.Never allow children to operate this machine.
4.Never allow adults to operate this machine without proper instruction.
5.Keep bystanders, helpers, pets and children at a safe distance from the machine while it is in operation.
6.Keep area of operation clear of objects that can be thrown by the machine.
7.Wear eye and ear protection while operating the machine.
Children
1.Never allow children to operate or ride on the machine.
2.Always keep children at a safe distance when operating or servicing the machine.
3.Make sure to always look out for children before you make turns or reverse.
4.Never let children or untrained people operate or service the machine. Local regulations may restrict the age of the operator
WARNING
Wear appropriate clothing including hard hat, safety glasses and hearing protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
WARNING
Do not operate the mower with defective guards, shields, or without the safety devices securely in place.
Rev: AUG2014 |
Z- Beast Finish Mower |
1 |
Z- BEAST
Inspection and Serial Number Locations |
54ZB, 62ZB |
Mower Inspection
For your safety, inspect the lawn mower before each use. Before you begin your inspection, be sure the following conditions are met: the lawn mower should be on a level surface, with the ignition switch off, the key removed, the brake set, and the blades disengaged. Also, disconnect the spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent starting.
1.Walk around the mower and look for any fluid spills or leaks on or underneath the mower. Remove any and all excessive debris, dirt, and fluids.
2.Look for signs of damage or excessive wear. Check the tightness of all nuts, bolts, pins, and screws. Tighten any that may be loose and replace any that are missing.
3.Be sure the safety switches are operating properly so that the engine cannot be started unless the blades are disengaged.
4.Check the mower blades for any damage or abnormal wear. If replacement is required, replace in sets so that they are balanced.
5.Check the tire pressure of all four tires. Do not exceed the maximum pressure indicated on the tire.
6.Check the belts for damage or wear.
7.Check engine oil and air filters as recommended in the engine manufacturer’s manual.
Chassis Serial
Number
Rev: AUG2014 |
Z- Beast Finish Mower |
2 |
Z- BEAST
Preparation Safety Precautions |
54ZB, 62ZB |
Preparation—Safety Precautions
1.Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by BEAST.
2.Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and trash which can be thrown by the machine causing serious injury or death.
3.People, pets, and children must not be near the area being mowed. Do not operate the mower in their presence.
4.Never operate mower with damaged guards, shields or covers.
5.All users of the mower must be alert and pay attention to safety alerts, symbols, and safety signs.
6.Be sure to inspect mower before each use.
7.Always use roll bar when possible and never remove or modify the roll bar in any way or form.
8.Check the controls and shields to make sure that they are functioning properly before operating. Do not operate if any are damaged or missing.
9.Never operate with discharge deflector raised, removed, or altered, unless a grass catcher is being used.
10.Install, and maintain in working order, a spark arrester before using equipment on forestcovered, grass-covered, or brush-covered unimproved land.
Gasoline and other fuels—Safety Precautions
Use extra care when handling gasoline and other fuels as they are flammable and vapors can explode.
1.Only use gasoline approved containers for storage and keep out of reach of children.
2.Do not fill fuel tank completely full. Overfilling may result in fuel leakage. Leave a reasonable amount of space for fuel to expand.
3.If fuel is spilled, do not start the engine. Move the mower away from the area, wipe up the spill thoroughly and wait until fuel vapors have evaporated before starting engine.
4.Do not fill gasoline containers inside a vehicle or on a truck/trailer bed.
5.Never remove fuel cap or add fuel when engine is running.
6.Avoid prolonged breathing of gasoline vapors.
7.Never refuel or drain the machine indoors.
8.Keep face away from nozzle and gas tank opening.
9.Keep gas and other fuels away from skin and eyes.
10.Never use the mouth to siphon gas.
11.Never refuel the mower until all moving parts on the mower have stopped.
12.Never smoke when handling fuels and stay away from an open flame where fumes can be ignited by a spark.
13.Always place gasoline containers on the ground away from your vehicles prior to filling.
14.Gasoline is harmful or fatal if swallowed.
DANGER
DANGER: GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. Do not add fuel while the engine is running or is hot. Keep open flames, sparks, and heat away from the fuel and store fuel in containers specifically designed for that purpose. ADD FUEL OUTDOORS ONLY. IF THE FUEL IS SPILLED, DO NOT START THE ENGINE. Manually push the mower away from the spill and wipe up immediately.
Rev: AUG2014 |
Z- Beast Finish Mower |
3 |
Z- BEAST
Operation Safety Precautions |
54ZB, 62ZB |
Equipment Operation—Safety Precautions
1.Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Carbon monoxide is odorless, tasteless, and can be fatal.
2.Mow only in daylight or under good lighting conditions.
3.Make sure the mower is in neutral, parking brake is engaged, blades are disengaged, seat belt on, roll bar is raised and the operator is sitting in the proper position before attempting to start the engine.
4.Never operate on wet grass.
5.Watch for pedestrian or vehicular traffic when moving the mower while not in use (e.g., loading, unloading, or transporting).
6.Never operate the mower with defective guards or shields, or without the safety devices securely mounted in place and functioning properly.
7.Be aware of discharge and never direct discharge of material toward bystanders or allow anyone, especially children, near the mower during operation.
8.Do not change the governor settings or over speed the engine.
9.Always stop the engine when you leave the mower, even for a moment.
10.To help reduce fire hazard, keep the engine and the area around the engine free of grass, leaves or any other type of foreign material.
11.Beware of cutting edges. For safety always wear gloves when performing blade maintenance activities. Beware on multiple blade units since the rotation of one blade may cause the rotation of another blade.
12.Do not operate the mower with the grass chute deflector in the raised position. Serious injury could occur.
13.If lightning is seen or thunder is heard, do not operate machine. Instead find shelter, as lightning may cause injury/death.
14.Never raise the mower deck while the blades are running.
15.Stop on a level ground, disengage drive, engage parking brake, and shut off engine before leaving operator’s position for any reason including clearing grass catcher or unclogging the chute.
16.Stop the mower immediately and inspect blades after striking objects or if an abnormal vibration occurs. Discontinue use until repaired.
17.Keep hands and feet away from cutting deck. This product is capable of amputating hands and feet and throwing objects.
18.Be alert and slow down when making turns. Also look left, right, and behind before changing directions and reversing to be sure there is a clear path.
19.Disengage blades, slow down, and drive cautiously when crossing roads and side walks.
20.Never operate mower under the influence of alcohol or drugs.
21.Use care when loading or unloading the machine into a trailer or truck.
22.Use care when approaching blind corners, shrubs, trees, or other objects that may obstruct vision.
23.Always disengage blades when not cutting grass.
24.Never listen to music with headphones/earphones while operating the mower.
WARNING!
DO NOT OPERATE ON SLOPES EXCEEDING 15 DEGREES! OPERATING ON SLOPES EXCEEDING 15 DEGREES INCREASES THE RISK OF A ROLLOVER RESULTING IN SERIOUS INJURY.
OPERATING ON SLOPES EXCEEDING 15 DEGREES ALSO CAUSES PREMATURE WEAR ON HYDRAULIC DRIVES.
ALWAYS MOW ACROSS SLOPES. DO NOT MOW UP AND DOWN.
Rev: AUG2014 |
Z- Beast Finish Mower |
4 |
Z- BEAST
Operation Safety Precautions |
54ZB, 62ZB |
Slope Operation—Safety Precautions
1.Do not mow on slopes greater than 15 degrees.
2.Be extremely careful when operating the mower on a slope. Reduced traction could cause sliding.
3.Do not stop or start suddenly when going uphill.
4.Slow down and use caution when making turns and when changing direction on slopes.
5.Do not operate a riding mower near steep slopes, ditches, or water. Use a walk behind mower or a hand trimmer for these areas.
6.Roll bar should be raised and locked with seat belt bucked before engine is turned on.
7.Should it be necessary to lower the roll bar, the seat belt should not be used.
8.If tires lose traction, disengage the blades and drive slowly and cautiously off the slope.
9.Use extreme care with attachments as they can change the stability of the mower and cause loss of control.
10.Slow down and drive extra carefully on hillsides. Be sure to drive in the recommended direction on hillsides. Turf conditions can affect the machine’s stability.
11.The parking brake may not hold the mower if parked on a slope.
IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds of releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety and the safety of others around you, you must ensure the belts are re-adjusted to achieve this design specification.
DANGER: Do not bypass, modify, alter or disconnect the safety system. Make sure that the safety interlock system is fully operational each time before mowing.
Before attempting to use your mower, make sure you are familiar with all of the components and have read the manual.
GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. FUEL LEAKS, A LOOSE FUEL TANK, OR A LOOSE FUEL VALVE CAN LEAD TO SEVERE INJURY OR DEATH. DO NOT OPERATE THIS MOWER IF ANY COMPONENT OF THE FUEL SYSTEM IS LOOSE OR LEAKS GASOLINE!
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3221
www.gxioutdoorpower.com
Before setting up your BEAST mower, disconnect the spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent starting. This step should be taken as a precaution whenever you are working on this machine.
Rev: AUG2014 |
Z- Beast Finish Mower |
5 |
Z- BEAST
Roll Over Protective Structure (ROPS) |
54ZB, 62ZB |
Roll Over Protective Structure (ROPS)
This mower is equipped with a roll over protective structure (ROPS) and a seat belt. Do not remove the ROPS or seat belt. ROPS reduces the chance of injury in the event of a rollover. Overturning the machine without ROPS can result in serious injury or death. ALWAYS use the seat belt when the ROPS is in the raised position.
If the ROPS must be lowered for clearance, return ROPS to raised position when clearance is no longer required. NEVER use the seat belt when the ROPS is in the lowered position. If the ROPS is lowered for transportation, return it to the raised position before operating the machine.
WARNING
ALWAYS use the seat belt when the ROPS is in the raised position. Failure to do so could result in serious injury or death in the event of a rollover. NEVER use the seat belt with the ROPS in the lowered position.
Lowering ROPS
If additional clearance is needed the ROPS may be lowered. Lower the ROPS using the following steps:
1.Remove the two retaining pins.
2.Place the ROPS in the lowered position.
3.Insert the pins into the lowered position holes.
NEVER use the seatbelt when the ROPS is in the lowered position. Return ROPS to the raised position when additional clearance is no longer required.
Rev: AUG2014 |
Z- Beast Finish Mower |
6 |
Z- BEAST
Slope Diagram |
54ZB, 62ZB |
The maximum slope angle you can safely operate your mower on is 15 degrees. Do not exceed 15 degrees with your mower.
1.Line up the side of this page with a vertical object to gauge the angle of the slope.
2.Fold this sheet along the dotted line and verify the slope is not in excess of 15 degrees.
WARNING!
DO NOT OPERATE ON SLOPES EXCEEDING 15 DEGREES! OPERATING ON SLOPES EXCEEDING 15 DEGREES INCREASES THE RISK OF A ROLLOVER RESULTING IN SERIOUS INJURY.
OPERATING ON SLOPES EXCEEDING 15 DEGREES ALSO CAUSES PREMATURE WEAR ON HYDRAULIC DRIVES.
ALWAYS MOW ACROSS SLOPES. DO NOT MOW UP AND DOWN.
Rev: AUG2014 |
Z- Beast Finish Mower |
7 |
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