Dek 62ZB, 54ZB User Manual
Z BEAST
FINISH MOWER by
Owner’s Manual
This manual contains important safety instructions for the gasoline engine powered
lawnmower models: 54ZB, 62ZB
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY.
SAVE THIS MANUAL.
When you call the help-line you will need to have the following information:
Date of Purchase: _______________________
Location of Purchase: _______________________
Serial # - Chassis: _______________________
Serial # - Engine: _______________________
Serial # - Hydro Trans (L) _______________________
Serial # - Hydro Trans (R) _______________________
See Page 2 for Serial # Locations
Rev: AUG2014
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3221
www.gxioutdoorpower.com
Mower and engine life are
extended greatly by performing
frequent lubrications, oil changes
and regular maintenance. To
protect your investment perform
routine maintenance.
i
Z- BEAST
Copyright© 2010 by GXi Outdoor Power, LLC. All rights reserved.
No part of this publication can be reproduced or distributed without prior written permission of GXi Outdoor Power, LLC
Clayton, NC 27520 USA.
DEK is a registered trademark of GXi Outdoor Power, LLC
GXi Outdoor Power, LLC reserves the right to discontinue or change specifications or design at any time without notice
and without incurring any obligation whatsoever.
The information and specifications included in this publication were in effect at the time of approval for printing.
54ZB, 62ZB
WARNING
The engine exhaust from this product
contains chemicals known to the state
of California to cause cancer, birth
defects, or other reproductive harm.
NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER
This equipment may create sparks that can start fires around dry vegetation. California Public Resources
Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any
forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester
maintained in effective working order. A spark arrester is a device constructed of nonflammable materials
specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of
an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or
which is qualified and rated by the United States Forest Service. Other states or federal areas may have
similar laws. The operator should contact local fire agencies for laws or regulations relating to fire
prevention requirements. CONTACT THE ENGINE MANUFACTURER IF YOUR AREA REQUIRES A SPARK
ARRESTER.
This manual contains important safety instructions for Finish Mowers
READ SAFETY WARNINGS AND OPERATING INSTRUCTIONS CAREFULLY
SAVE THESE INSTRUCTIONS.
Rev: AUG2014
This owner’s manual is considered a permanent part of the finish mower and should
remain with the finish mower if resold. Should the owner’s manual become damaged or
illegible, replace immediately.
Z-Beast Finish Mower
ii
BEAST SERIES
Check out our other great products at www.HomeDepot.com
or visit our website at www.beastpowerequipment.com
Turf Beast
36-inch & 54-inch Walk
Behind Mower
Snow Beast
36-inch & 45-inch Snow
Blower
Z‐Beast
54-inch & 62-inch Zero-Turn
Mower
Brush Beast
36-inch Brush Mower
Rev: AUG2014
Brush Master
Chipper/Shredder
with 2-Way Feed
The Beast
100-inch Tow Behind Mower
iii
Z- BEAST
Contents
Safety Information and Warnings ........................................................................ 1
Inspection and Serial Number Locations ........................................................... 2
Preparation Safety Precautions ........................................................................... 3
Operation Safety Precautions ............................................................................ 4,5
Roll Over Protective Structure (ROPS) ................................................................. 6
Slope Diagram .......................................................................................................... 7
Safety Decals .......................................................................................................... 8
Product Specifications .......................................................................................... 9
Control Panel and Lawn Mower Components ................................................. 10
Missing Parts Request Form ................................................................................ 11
Operating Instructions ................................................................. ........................ 12
Starting the Engine ........................................................................................ 12
Operating the Mower .................................................................................... 13
Changing the Cut Height ............................................................................... 14
Disengaging Hydraulic Drive Units .............................................................. 15
General Maintenance .......................................................................................... 16
Maintenance Schedule ....................................................................................... 17
Service Adjustments ............................................................................................ 18
Return to Neutral ........................................................................................... 18
Deck Belt Adjustment ............................................................................... 19-22
Spindle Break Inspection and Replacement ............................................. 23
Removing the Blades ..................................................................................... 23
Engine-to-Hydraulic Drives Belt Adjustment ............................................. 24
Hydraulic Drive System Adjustment ............................................................ 25
Safety System Adjustment ............................................................................ 26
Tracking Adjustment ...................................................................................... 26
Lubrication ...................................................................................................... 27
Battery .............................................................................................................. 27
Storage Instructions ............................................................................................. 28
Troubleshooting ................................................................................................ 29,30
Limited Warranty and Service ............................................................................ 31
54ZB, 62ZB
About the BEAST Mower Manual
Congratulations on the purchase of your new BEAST commercial mower. We at GXi Outdoor Power are confident that
this mower will provide excellent performance, outstanding quality, and great durability when operated and maintained
as directed in this manual.
1. This manual contains assembly, operating, safety, adjustment, maintenance, and troubleshooting instructions.
BEFORE OPERATING YOUR LAWN MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRITY.
2. This owner’s manual is considered a permanent part of the mower. It must be available to all operators and/or
persons servicing the mower. Should the mower be resold, this manual must remain with the mower.
3. All information, illustrations, and specifications contained in this manual were in effect at the time of the
publication. GXi Outdoor Power reserves the right to add, delete or modify specifications and/or designs without
notice.
4. If you ever have questions in regards to the operation, maintenance or safety of your mower, please contact the
GXi Parts & Service, LLC at 1-919-550-3221.
Rev: AUG2014
Z-Beast Finish Mower
iv
Z- BEAST
Safety Information and Warnings
54ZB, 62ZB
Safety Information
BEAST lawn mowers are designed to provide safe
and dependable service if operated according to
instructions. Read and understand this owner’s
manual before operating your lawn mower.
Emission Control System Information
The U.S. and California Clean Air Acts
EPA and California regulations require all
manufacturers to furnish written instructions
describing the operation and maintenance of
emission control systems. The following
instructions and procedures must be followed in
order to keep the emissions from your engine within
the emission standards.
Safety Label Locations
Safety labels are located on your mower to warn
you of potential hazards. Read them carefully. If a
label comes off or becomes hard to read, contact
GXi Parts and Service, LLC for a replacement.
Operator Responsibility
It is the owner’s responsibility to insure that all
operators and mechanics are trained and have read
this manual before operating the mower as well as
being physically able individuals. They should be
instructed about safe operation and mechanical
procedures. If they can not read or understand
English, it is the owner’s responsibility to explain all
safe operating instructions. The owner or operator
is responsible for accidents or injuries occurring to
themselves, other people, or property. Potential
misfortunate incidents can be prevented by the
owner/user.
Training
1. Read, understand, and follow all instructions on the
machine and manual(s) before attempting to
assemble and operate.
2. Operator must be familiar with all controls, their
operations, and how to stop the engine and
disengage the controls quickly.
3. Never allow children to operate this machine.
4. Never allow adults to operate this machine without
proper instruction.
5. Keep bystanders, helpers, pets and children at a
safe distance from the machine while it is in
operation.
6. Keep area of operation clear of objects that can be
thrown by the machine.
7. Wear eye and ear protection while operating the
machine.
Children
1. Never allow children to operate or ride on the
machine.
2. Always keep children at a safe distance when
operating or servicing the machine.
3. Make sure to always look out for children before
you make turns or reverse.
4. Never let children or untrained people operate or
service the machine. Local regulations may restrict
the age of the operator
WARNING
WARNING
WARNING! Do not use your BEAST lawn mower to
carry passengers. Keep bystanders, helpers, pets and
children at a safe distance from the machine while it is
in operation. Inspect the area where the equipment is
to be used and remove all objects such as rocks, toys,
and wires which can be thrown by the machine causing
serious injury or death.
Rev: AUG2014
Wear appropriate clothing including hard hat, safety
glasses and hearing protection. Long hair, loose
clothing or jewelry may get tangled in moving parts.
Do not operate the mower with defective guards,
shields, or without the safety devices securely in place.
Z-Beast Finish Mower
WARNING
1
Z- BEAST
Inspection and Serial Number Locations
Mower Inspection
For your safety, inspect the lawn mower before each
use. Before you begin your inspection, be sure the
following conditions are met: the lawn mower should
be on a level surface, with the ignition switch off, the
key removed, the brake set, and the blades
disengaged. Also, disconnect the spark plug wires
from the spark plugs and ground them against the
engine to prevent inadvertent starting.
1. Walk around the mower and look for any fluid
spills or leaks on or underneath the mower.
Remove any and all excessive debris, dirt, and
fluids.
2. Look for signs of damage or excessive wear.
Check the tightness of all nuts, bolts, pins, and
screws. Tighten any that may be loose and
replace any that are missing.
3. Be sure the safety switches are operating
properly so that the engine cannot be started
unless the blades are disengaged.
4. Check the mower blades for any damage or
abnormal wear. If replacement is required,
replace in sets so that they are balanced.
5. Check the tire pressure of all four tires. Do not
exceed the maximum pressure indicated on the
tire.
6. Check the belts for damage or wear.
7. Check engine oil and air filters as recommended
in the engine manufacturer’s manual.
54ZB, 62ZB
Chassis Serial
Number
Rev: AUG2014
Z-Beast Finish Mower
2
Z- BEAST
Preparation Safety Precautions
54ZB, 62ZB
Preparation—Safety Precautions
1. Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Only use
accessories and attachments approved by
BEAST.
2. Inspect the area where the equipment is to be
used and remove all objects such as rocks,
toys, and trash which can be thrown by the
machine causing serious injury or death.
3. People, pets, and children must not be near
the area being mowed. Do not operate the
mower in their presence.
4. Never operate mower with damaged guards,
shields or covers.
5. All users of the mower must be alert and pay
attention to safety alerts, symbols, and safety
signs.
6. Be sure to inspect mower before each use.
7. Always use roll bar when possible and never
remove or modify the roll bar in any way or
form.
8. Check the controls and shields to make sure
that they are functioning properly before
operating. Do not operate if any are damaged
or missing.
9. Never operate with discharge deflector
raised, removed, or altered, unless a grass
catcher is being used.
10. Install, and maintain in working order, a spark
arrester before using equipment on forestcovered, grass-covered, or brush-covered
unimproved land.
Gasoline and other fuels—Safety Precautions
Use extra care when handling gasoline and other
fuels as they are flammable and vapors can
explode.
1. Only use gasoline approved containers for storage
and keep out of reach of children.
2. Do not fill fuel tank completely full. Overfilling may
result in fuel leakage. Leave a reasonable amount
of space for fuel to expand.
3. If fuel is spilled, do not start the engine. Move the
mower away from the area, wipe up the spill
thoroughly and wait until fuel vapors have
evaporated before starting engine.
4. Do not fill gasoline containers inside a vehicle or
on a truck/trailer bed.
5. Never remove fuel cap or add fuel when engine is
running.
6. Avoid prolonged breathing of gasoline vapors.
7. Never refuel or drain the machine indoors.
8. Keep face away from nozzle and gas tank opening.
9. Keep gas and other fuels away from skin and eyes.
10. Never use the mouth to siphon gas.
11. Never refuel the mower until all moving parts on
the mower have stopped.
12. Never smoke when handling fuels and stay away
from an open flame where fumes can be ignited by
a spark.
13. Always place gasoline containers on the ground
away from your vehicles prior to filling.
14. Gasoline is harmful or fatal if swallowed.
Rev: AUG2014
DANGER
DANGER: GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. Do not add
fuel while the engine is running or is hot. Keep open flames, sparks, and heat away
from the fuel and store fuel in containers specifically designed for that purpose.
ADD FUEL OUTDOORS ONLY. IF THE FUEL IS SPILLED, DO NOT START THE
ENGINE. Manually push the mower away from the spill and wipe up
immediately.
Z-Beast Finish Mower
3
Z- BEAST
Operation Safety Precautions
54ZB, 62ZB
Equipment Operation—Safety Precautions
1. Do not operate the engine in a confined space
where dangerous carbon monoxide fumes can
collect. Carbon monoxide is odorless, tasteless,
and can be fatal.
2. Mow only in daylight or under good lighting
conditions.
3. Make sure the mower is in neutral, parking brake
is engaged, blades are disengaged, seat belt on,
roll bar is raised and the operator is sitting in the
proper position before attempting to start the
engine.
4. Never operate on wet grass.
5. Watch for pedestrian or vehicular traffic when
moving the mower while not in use (e.g., loading,
unloading, or transporting).
6. Never operate the mower with defective guards or
shields, or without the safety devices securely
mounted in place and functioning properly.
7. Be aware of discharge and never direct discharge
of material toward bystanders or allow anyone,
especially children, near the mower during
operation.
8. Do not change the governor settings or over speed
the engine.
9. Always stop the engine when you leave the
mower, even for a moment.
10. To help reduce fire hazard, keep the engine and
the area around the engine free of grass, leaves or
any other type of foreign material.
11. Beware of cutting edges. For safety always wear
gloves when performing blade maintenance
activities. Beware on multiple blade units since the
rotation of one blade may cause the rotation of
another blade.
12. Do not operate the mower with the grass chute
deflector in the raised position. Serious injury
could occur.
13. If lightning is seen or thunder is heard, do not
operate machine. Instead find shelter, as lightning
may cause injury/death.
14. Never raise the mower deck while the blades are
running.
15. Stop on a level ground, disengage drive, engage
parking brake, and shut off engine before leaving
operator’s position for any reason including
clearing grass catcher or unclogging the chute.
16. Stop the mower immediately and inspect blades
after striking objects or if an abnormal vibration
occurs. Discontinue use until repaired.
17. Keep hands and feet away from cutting deck. This
product is capable of amputating hands and feet
and throwing objects.
18. Be alert and slow down when making turns. Also
look left, right, and behind before changing
directions and reversing to be sure there is a clear
path.
19. Disengage blades, slow down, and drive cautiously
when crossing roads and side walks.
20. Never operate mower under the influence of
alcohol or drugs.
21. Use care when loading or unloading the machine
into a trailer or truck.
22. Use care when approaching blind corners, shrubs,
trees, or other objects that may obstruct vision.
23. Always disengage blades when not cutting grass.
24. Never listen to music with headphones/earphones
while operating the mower.
WARNING!
DO NOT OPERATE ON SLOPES EXCEEDING 15 DEGREES! OPERATING ON SLOPES
EXCEEDING 15 DEGREES INCREASES THE RISK OF A ROLLOVER RESULTING IN SERIOUS
INJURY.
OPERATING ON SLOPES EXCEEDING 15 DEGREES ALSO CAUSES PREMATURE WEAR ON
HYDRAULIC DRIVES.
ALWAYS MOW ACROSS SLOPES. DO NOT MOW UP AND DOWN.
Rev: AUG2014
Z-Beast Finish Mower
4
Z- BEAST
Operation Safety Precautions
54ZB, 62ZB
Slope Operation—Safety Precautions
1. Do not mow on slopes greater than 15
degrees.
2. Be extremely careful when operating the
mower on a slope. Reduced traction could
cause sliding.
3. Do not stop or start suddenly when going
uphill.
4. Slow down and use caution when making
turns and when changing direction on slopes.
5. Do not operate a riding mower near steep
slopes, ditches, or water. Use a walk behind
mower or a hand trimmer for these areas.
6. Roll bar should be raised and locked with seat
belt bucked before engine is turned on.
7. Should it be necessary to lower the roll bar,
the seat belt should not be used.
8. If tires lose traction, disengage the blades
and drive slowly and cautiously off the slope.
9. Use extreme care with attachments as they
can change the stability of the mower and
cause loss of control.
10. Slow down and drive extra carefully on
hillsides. Be sure to drive in the
recommended direction on hillsides. Turf
conditions can affect the machine’s stability.
11. The parking brake may not hold the mower if
parked on a slope.
IMPORTANT! The mower belts are adjusted to
ensure the blades stop turning within seven (7)
seconds of releasing the blade control lever. If
you are making any belt adjustments whatsoever,
for your safety and the safety of others around
you, you must ensure the belts are re-adjusted to
achieve this design specification.
DANGER: Do not bypass, modify, alter or
disconnect the safety system. Make sure that
the safety interlock system is fully operational
each time before mowing.
Before attempting to use your mower, make
sure you are familiar with all of the
components and have read the manual.
GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE. FUEL LEAKS, A LOOSE FUEL
TANK, OR A LOOSE FUEL VALVE CAN LEAD
TO SEVERE INJURY OR DEATH. DO NOT
OPERATE THIS MOWER IF ANY COMPONENT
OF THE FUEL SYSTEM IS LOOSE OR LEAKS
GASOLINE!
Rev: AUG2014
Need Help?
Parts, Service
and Technical Assistance call:
1-919-550-3221
www.gxioutdoorpower.com
Before setting up your BEAST mower,
disconnect the spark plug wires from the
spark plugs and ground them against the
engine to prevent inadvertent starting. This
step should be taken as a precaution
whenever you are working on this machine.
Z-Beast Finish Mower
5
Z- BEAST
Roll Over Protective Structure (ROPS)
Roll Over Protective Structure (ROPS)
This mower is equipped with a roll over protective
structure (ROPS) and a seat belt. Do not remove the
ROPS or seat belt. ROPS reduces the chance of injury in
the event of a rollover. Overturning the machine without
ROPS can result in serious injury or death. ALWAYS use
the seat belt when the ROPS is in the raised position.
If the ROPS must be lowered for clearance, return ROPS
to raised position when clearance is no longer required.
NEVER use the seat belt when the ROPS is in the lowered
position. If the ROPS is lowered for transportation, return
it to the raised position before operating the machine.
WARNING
54ZB, 62ZB
ALWAYS use the seat belt when the ROPS is in the
raised position. Failure to do so could result in serious
injury or death in the event of a rollover. NEVER use the
seat belt with the ROPS in the lowered position.
Lowering ROPS
If additional clearance is needed the ROPS may be
lowered. Lower the ROPS using the following steps:
1. Remove the two retaining pins.
2. Place the ROPS in the lowered position.
3. Insert the pins into the lowered position holes.
NEVER use the seatbelt when the ROPS is in the lowered
position. Return ROPS to the raised position when
additional clearance is no longer required.
Rev: AUG2014
Z-Beast Finish Mower
6
Z- BEAST
Slope Diagram
54ZB, 62ZB
The maximum slope angle you can safely operate your mower on is 15 degrees. Do not exceed 15 degrees with your
mower.
1. Line up the side of this page with a vertical object to gauge the angle of the slope.
2. Fold this sheet along the dotted line and verify the slope is not in excess of 15 degrees.
WARNING!
DO NOT OPERATE ON SLOPES EXCEEDING 15 DEGREES! OPERATING ON SLOPES
EXCEEDING 15 DEGREES INCREASES THE RISK OF A ROLLOVER RESULTING IN SERIOUS
INJURY.
OPERATING ON SLOPES EXCEEDING 15 DEGREES ALSO CAUSES PREMATURE WEAR ON
HYDRAULIC DRIVES.
ALWAYS MOW ACROSS SLOPES. DO NOT MOW UP AND DOWN.
Rev: AUG2014
Z-Beast Finish Mower
7
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