b) Power-up PosiTector body by pressing the center
navigation button.
A beep and the letters “PC” will display on the upper left
corner of the PosiTector LCD. This indicates both units are
ready to measure.
2. ZERO the probe (pg 6)
3. ADJUST to the specific powder if necessary (pg 8)
4. MEASURE the applied powder (pg 2)
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NOTE:
To preserve batter y life, the PosiTector body and
PC probe power down after approximately 5 minutes of no activity.
All settings are retained.
1
Menu Operation
Menu Operation
Gage functions are menu controlled. To access the Menu,
power-up the PC Probe and PosiTector body, then press the
center navigation button.
Navigation Button
Up
Center
Down
NOTES:
The center button is purposely recessed to help eliminate
unintentional power-up.
When no probe is attached, a limited menu will be displayed.
Connect probe for full menu.
Power-up both units. Bring the probe to within 5 cm (2 inches) of
the coating powder.
Press and hold the button. Bring the probe closer to the powder.
While watching the probe display, align the Distance Paddle with
the Distance Target Bar. (pg 3)
While the probe button is depressed, probe distance and angle
should be varied slightly keeping:
(a) the Distance Paddle close to the Distance Target Bar
(b) the Amplitude Indicator at maximum height (pg 3).
To navigate, use the Up and Down buttons to
scroll and to SELECT.
Select Exit to exit from any menu.
How to Measure
How to Measure
Release the button when you hear a double BEEP or see a
thickness measurement on either display.
2
Probe Display: ( button not pressed)
Probe Batteries Status (pg 10)
Probe Connected Indicator
Predicted Cured Thickness Result
Probe Display: ( button pressed)
Results Indicator
Maximum
Amplitude Dot
Amplitude Indicator
Wireless Indicator: The symbol indicates the PosiTector body
and wireless probe are communicating properly.
Results Indicator: When the probe is in the proper position and
good samples are being taken, a solid blue dot blinks on the probe
display, the PosiTector body displays a flashing green dot and
emits a high beep. When samples are inconclusive, an “X” blinks
on the probe display, the PosiTector body displays a flashing red
dot and emits a low beep.
Distance Paddle: Graphically represents the distance to the
target. It rises and falls to indicate distance from the probe tip to
the surface of the powder.
Distance Target Bar: The optimum distance for measurement is
18 mm (3/4 inch) between the tip of the probe and the surface of
the applied powder. During measurement, keep the Distance
Paddle close to the Distance Target Bar.
Distance Target Bar
Distance Paddle
Predicted Cured
Thickness Result
3
Amplitude Indicator : Strength of the ultrasonic echo.
A high position indicates good probe orientation relative to
perpendicular. The bar will generally reach higher positions when
measuring thin powder and when the probe is at a 90-degree
angle to the powder surface.
Maximum Amplitude Dot: Marks the highest position the
Amplitude Indicator reached during the current measurement
attempt.
Predicted Cured Thickness Result: When a valid measurement
is calculated, the PosiTector body BEEPS twice and the predicted
cured measurement result is displayed on both the PC probe and
PosiTector body. Continuing to hold the probe button will result in
additional samples being collected.
There are 4 types of displayed measurement results:
43 Predicted thickness result.
0 The collected samples have resulted in a good reading,
but the resultant predicted cured thickness is less than the
minimum range.
++ The collected samples have resulted in a good reading,
but the resultant predicted cured thickness is greater than
the maximum range.
-- An indeterminate or invalid reading.
Measurement Notes
Measurement Notes
If a thickness result does not appear after 5 seconds, release the
measurement button and try again. Wait 1 to 2 seconds between
readings.
Small, erratically swinging parts may present measurement
challenges. Steady the part whenever possible. If erroneous
readings continually result, change the measurement strategy
by rotating the probe, altering its alignment to the part, or by
measuring a different location on the part.
For best results use Statistics mode (pg 10) to generate averages.
The average of a series of measurements is often a more
meaningful prediction of cured thickness than a single reading.
4
Probes
Probes
The PosiTector body accepts a number of probe types including
magnetic, eddy current and ultrasonic coating thickness, surface
profile, environmental and ultrasonic wall thickness probes.
For the latest information on probe interchangeability,
see www.defelsko.com/probes
Wireless Powder Checker probes:
The PosiTector PC wireless probe connects to all Advanced
PosiTector bodies. See Powder Probes (pg 13) for connection
details.
Physically connected PosiTector probes:
To disconnect a probe from a PosiTector body, slide the
plastic probe connector horizontally (in the direction of
the ar row) away from the PosiTector body.
Reverse these steps to attach a new probe.
The PosiTector automatically determines what type of
probe is attached and does a self-check.
NOTE:
During power-up a physically connected probe is
recognized when a PC probe is not available (powered-off).
To reconnect to a PC wireless probe (after power-up), select
Connect, within the Connect > Powder Probes menu. (pg 13)
The PosiTector body will automatically connect to an active
wireless PC probe during power-up. PC probe must be turned on.
Maintenance
The screen at the measuring end of the PC probe can be
unscrewed for cleaning. Accumulated powder should be carefully
removed from the screen by no more than 0.2 MPa (20 - 30 psi)
of compressed air. Do not blow air directly into the probe.
Replacement screens are available.
5
Verification of Accuracy
Verification of Accuracy
Before first use on a new powder and periodically thereafter, the
user should perform an accuracy check. This ensures the gage
measures properly by comparing predicted thickness values with
actual cured thickness values.
Zero the probe (pg 6).1.
Spray powder onto a flat, smooth metal sample.2.
Measure the uncured powder with the PosiTector PC.3.
Cure the powder.4.
Measure cured thickness with a magnetic or eddy current5.
coating thickness gage such as the PosiTector 6000.
Compare results.6.
A successful verification requires that the average of a series
of measurements by both instruments be within their combined
tolerances. If not, adjust the PosiTector PC using one of the
methods described on page 7.
For best accuracy, perform a Zero at the beginning of every shift
to compensate for temperature and humidity changes. It is also
required after a Reset (pg 9).
Zero
Zero
Place the measuring end of the PC probe into the
Powder Probe Fixture.
Select Zero from the Gage menu.
NOTE:
The Zero process can take up to 30 seconds.
Factory Calibration Symbol
Factory Calibration Symbol
This symbol indicates the instrument is measuring with factory
calibration settings. It appears whenever a Reset (pg 9) is
performed or whenever a new calibration setting (pg 9) is created.
It disappears whenever a calibration adjustment is made (pg 8)
or when a user calibration is loaded from cal memory (pg 9).
A probe Zero (pg 6) does not change the status of the symbol.
6
Calibration and Adjustment
Calibration and Adjustment
The PosiTector PC probe is factory calibrated and performs an
automatic self-check each time it calculates a measurement. For many
powder measurement applications no further adjustment is necessary.
Simply Zero at the beginning of each shift, then measure.
Sometimes gage measurement calculations can be influenced by the
composition of the coating powder. A calibration adjustment improves
accuracy in these circumstances.
Adjustment, or Calibration Adjustment, is the act of aligning the
gage's predictions to match those of a known cured sample.
Begin by performing a Verification of Accuracy (pg 6) to determine
if there is a need for an adjustment. If the average of several
thickness results is outside the combined tolerances of the two
measuring instruments (PosiTector PC and dry film thickness
instrument) then two adjustment techniques are available to correct
the variance (see Adjustment Techniques, pg 7).
User adjustments are stored in the current Cal setting. It may be
desirable to open a new Cal setting first (see Cal Memory, pg 9).
Adjustment Techniques
Adjustment Techniques
To ensure the gage is working properly, the user should periodically
perform an accuracy check by comparing predicted thickness
values with actual cured thickness values (pg 6).
If the average of a series of measurements by both instruments
(PosiTector PC and dry film thickness instrument) is not within
combined tolerances, the PosiTector PC can be adjusted using
one of two methods...
1 Pt Adjust - The first and most common choice.1.
2 Pt Adjust - If a 1 Pt Adjust does not improve accuracy.2.
See Cal Settings menu, pg 8 for more details.
7
Cal Settings Menu
Cal Settings Menu
1 Pt Adjust
Spray approximately 75 microns (3 mils) of powder onto a1.
flat, smooth metal sample.
Select 1 Pt Adjust then select Measure. 2.
Take at least 3 uncured powder measurements with the3.PosiTector PC. Results will be stored in the gage.
Select OK.4.
Cure the powder.5.
Measure cured thickness with a magnetic or eddy current6.
coating thickness gage. Record the results.
Select 1 Pt Adjust then select Adjust.7.
Adjust the displayed reading average lower (-) or higher (+) 8.
to match the cured thickness value. Select OK.
2 Pt Adjust
Spray powder onto 2 flat, smooth metal samples. Place1.
approximately 40 microns (1.5 mils) on one and 75 microns
(3 mils) on the other.
Select 2 Pt Adjust then select Measure. 2.
Take at least 3 uncured powder measurements on the thin3.
powder panel with the PosiTector PC. Results will be stored
in the gage. Select OK.
Take at least 3 uncured powder measurements on the thick4.
powder panel with the PosiTector PC. Results will be stored
in the gage. Select OK.
Cure the powder on both panels.5.
Measure cured thickness on both panels with a magnetic or6.
eddy current coating thickness gage. Record the results.
Select 2 Pt Adjust then select Adjust.7.
Adjust the displayed 1st point reading average lower (-) or8.
higher (+) to match the cured thickness values. Select OK.
Adjust the displayed 2nd point reading average lower (-) or9.
higher (+) to match the cured thickness values. Select OK.
Gage may be powered off. It will retain the cal
NOTE:
measurements during a power cycle.
Gage may be powered off. It will retain the cal
NOTE:
measurements during a power cycle.
8
Cal Memory
When measuring a specific part with a specific powder, it is often
convenient to be able to store any unique calibration adjustments
made for that application. Then, if you return to that part, the
corresponding Cal setting can be conveniently and quickly
restored.
Cal Lock
✔
When selected, the icon will appear and all calibration settings
are “locked” to prevent further user adjustments. Uncheck to make
further adjustments.
Setup Menu
Setup Menu
Reset
Reset (soft reset) restores factory settings and returns the Gage
to a known condition. The following occurs:
- All batches, stored measurements, images, and batch names
are erased.
- Menu settings are returned to the following:
Memory = OFF
Statistics = OFF
Bluetooth = OFF
Display = None
Cal Lock = OFF
Perform a more thorough Hard Reset by powering down the Gage,
waiting several seconds, then simultaneously holding both the
center and (+) buttons until the Reset symbol appears.
This returns the Gage to a known, “out-of-the-box” condition.
It performs the same function as a menu Reset with the addition of:
- All calibration adjustments and Cal Memory are cleared and
returned to the Gage’s factory calibration settings.
- Bluetooth Pairing info is cleared.
- Menu settings are returned to the following:
Units = microns
Flip Display = Normal
Auto Sync = OFF
NOTES:
- A probe Zero (pg 6) must be performed after a Reset.
White on Black = OFF
Language = English
Battery Type = Alkaline
Backlight = Normal
USB Drive= ON
- Date, Time and WiFi are not affected by either Reset.
9
Battery Type
Selects the type of batteries used in the PosiTector body from a
choice of “Alkaline”, “Lithium” or “NiMH” (Nickel-metal hydride
rechargeable). If NiMH is selected, the PosiTector will trickle
charge the batteries while connected via USB to a PC or optional
AC charger. The battery state indicator icon is calibrated
for the selected battery type. No damage will occur if the wrong
battery type is selected.
NOTE:
rechargeable batteries.
Use only “AA alkaline batteries” (3) in the
probe. Nickel-cadmium and nickel-metal
hydride rechargeable batteries will work but
the probe battery state indicator icon may
appear to have weak batteries . The
gage will turn off automatically when batteries
are very low, preceded by a low battery warning
on the display. If batteries are very low the
gage may startup but then turn off quickly.
A statistical summary will appear on the display. Remove the last
measurement by pressing the
statistics.
DeFelsko recommends the use of eneloop (NiMH)
Statistics
x
(PosiTector body only)
Changing Probe Ba tteries
Changing Probe Ba tteries
Stati
stic
s
stic
Mode
s
Mode
Stati
x
(-) button. Press
Average
Maximum Value
σ Standard Deviation
Minimum Value
(+)
to clear
10
Memory Management
Memory Management
The PosiTector PC has internal memory storage for recording
measurement data. Stored measurements can be reviewed
on-screen or accessed via computers, tablets and smart phones.
Measurements are date and time-stamped.
Memor y stores 100,000 readings in up to 1,000 batches.
“New Batch” closes any currently opened batch and creates a new
batch name using the lowest available number. The icon
appears. New batch names are date stamped when created.
Scroll through
display modes
Delete last reading
Access the Menu
NOTE:
This Quick Guide summarizes the basic functions
of the Gage. Download the full instruction manual at:
www.defelsko.com/manuals
Accessing Stored Measurements Data
Accessing Stored Measurements Data
PosiSoft solutions for viewing, analyzing and reporting data:
PosiSoft USB Drive - connect the PosiTector to a PC/Mac using
the supplied USB cable to access and print stored readings,
graphs, photos, notes and screen captures. No software or
internet connection required. USB Drive (pg 12) must be selected.
PosiSoft.net - a free web-based application offering secure
centralized storage of PosiTector readings. Access your data
from any web connected device. Go to: www.PosiSoft.net
PosiSoft 3.0 - Desktop Software for downloading, viewing and
printing your measurement data.
PosiSoft Mobile (Advanced models only) - access readings, graphs,
capture photos and update annotations through WiFi enabled
devices, such as tablets, smart phones and computers.
Create a new batch
Restore brightness
after dimming
11
Connect Menu
Connect Menu
Sync Now
When selected, Gage immediately synchronizes stored
measurement data via USB, Bluetooth or WiFi to PosiSoft.net.
(PosiSoft Desktop Manager and an internet connection are
required when using USB or Bluetooth.)
Auto SYNC
Allows the Gage to automatically synchronize with PosiSoft.net
when initially connected to the internet via a PC running PosiSoftDesktop Manager or a local WiFi network.
Additional measurements added to memory while connected are
synchronized only when the USB cable is disconnected, then
reconnected or when the Sync Now option is selected.
USB Drive
The Gage uses a USB mass storage device class which provides
a simple interface to retrieve data in a manner similar to USB
flash drives, cameras or digital audio players.
NOTE:
When connected, power is supplied through the USB
cable. The batteries are not used and the PosiTector body will not
automatically power down. If rechargeable (NiMH) batteries are
installed, the Gage will trickle charge the batteries.
Bluetooth
Allows individual readings to be sent to a computer, printer or
compatible device as they are taken using Bluetooth wireless
technology. See www.defelsko.com/bluetooth
WiFi
Allows wireless communication with devices such as tablets,
smart phones and computers connected to your local wireless
network or portable mobile hot spot. See www.defelsko.com/WiFi
12
Powder Probes
Displays menu options that enable the PosiTector body to
communicate with wireless PosiTector PC probes.
List
Displays all previously connected PC probes.
Change Order
Select which PC probe the PosiTector body will connect to first
during power-up.
Add New
Allows PosiTector body to pair with a wireless PC probe for
the first time.
When selected, the PosiTector body will display, “Ensure1.
probe is turned on and in reset state before continuing!”
Refer to Full Guide for Probe RESET instructions at
www.defelsko.com/manuals
Select Next. The PosiTector body will search for available2.
PC probes.
Select the PC Probe to connect. PC Probes are displayed3.
by their serial numbers.
Probe Off
Disconnects PC probe from PosiTector body and causes the PC
probe to power off. If a physically connected probe is attached,
the PosiTector will automatically recognize it.
Connect
Allows PosiTector body to connect to or switch between
wireless PC probes and physically connected probes. PC
probe must be turned on.
Updates
Determines if a software update is available for your Gage.
See www.defelsko.com/update
WARNING:
(see pg 9).
The Gage may perform a Hard Reset after an update
13
Returning for Ser vice
Returning for Ser vice
Before returning the Gage for service…
1.Install new or newly recharged batteries in the proper alignment
as shown within battery compartment (pg 10).
2.Examine the probe screen for dir t or damage (pg 5).
3.Perform a Hard Reset (pg 9) and a Zero (pg 6).
If you must return the Gage for service, describe the problem fully
and include measurement results, if any. Be sure to also include
the probe, your company name, company contact, telephone
number and fax number or email address.
Website: www.defelsko.com/support
Limited Warranty, Sole Remedy
Limited Warranty, Sole Remedy
and Limited Liability
and Limited Liability
DeFelsko's sole warranty, remedy, and liability are the express
limited warranty, remedy, and limited liability that are set forth on
its website: www.defelsko.com/terms
This manual is copyrighted with all rights reserved and may not be reproduced or transmitted, in whole
or part, by any means, without written permission from DeFelsko Corporation.
DeFelsko, PosiTector and PosiSoft are trademarks of DeFelsko Corporation registered in the U.S. and in
other countries. Other brand or product names are trademarks or registered trademarks of their respective holders.
Every effort has been made to ensure that the information in this manual is accurate. DeFelsko is not
responsible for printing or clerical errors.
All Rights Reserved
14
—NOTES—
—NOTES—
Coating Thickness Gage
Guia rápida
v. 2 . 0
Introducción
Introducción
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1. ENCIENDA ambas unidades (primero la sonda).
2. AJUSTE A CERO la sonda (pág 6)
3. AJUSTE al polvo específico si fuera necesario (pág 8)
4. MIDA el polvo aplicado (pág 2)
Para proteger la duración de las baterías, la base del PosiTector y
la sonda PC se apagarán tras unos 5 minutos de inactividad.
Se conservarán todas las configuraciones.
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a) Encienda la sonda pulsando el botón .
b) Encienda la base del PosiTector pulsando el botón de
central.
Una señal sonora y las letras "PC" se mostrarán en la esquina
superior izquierda de la pantalla LCD del PosiTector.
Esto indicará que ambas unidades están listas para medir.
NOTA:
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1
Menú de operación
Menú de operación
Las funciones del medidor se controlan por medio de menús.
Para acceder al menú, encienda la sonda PC y la base del
PosiTector, luego pulse el botón central.
Botón central
Arriba
Centro
Abajo
NOTAS:
El botón central está rebajado a propósito para evitar que
se encienda de manera no intencionada.
Cuando no haya sonda conectada se mostrará un menú limitado.
Conecte una sonda para ver el menú completo.
Encienda ambas unidades. Acerque la sonda a menos de 5 cm
(2 pulgadas) del polvo de recubrimiento.
Mantenga apretado el botón . Acerque más la sonda al polvo.
Observe la pantalla de la sonda procurando alinear el marcador
del límite de distancia con la barra de distancia al objetivo. (pág 3)
Mientras mantiene apretado el botón de la sonda, puede variar
ligeramente la distancia y el ángulo de la sonda. Procure
mantener:
(a) el marcador de distancia cercano a la barra de distancia
al objetivo
(b) el indicador de amplitud en su altura máxima (pág. 3).
Para desplazarse utilice los botones Arriba y
Abajo y para SELECCIONAR.
Seleccione Salir para salir de cualquier
menú.
Cómo medir
Cómo medir
Libere el botón al oír un doble pitido o vea una medida del
espesor en pantalla.
2
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