DeFelsko PosiTector 6000 Quick Guide
Coating Thickness Gages
Quick Guide v.7.8
Introduction
The PosiTector 6000 hand-held, electronic instrument
non-destructively measures the thickness of coatings on
metals, quickly and accurately. It consists of a body
(Standard or Advanced) and probe.
This Quick Guide summarizes the basic functions of the gage.
Download the full instruction manual at
www.defelsko.com/manuals
Quick Start
The PosiTector 6000 powers-up when the center navigation
button is pressed. To preserve battery life, the instrument
powers down after approximately 5 minutes of no activity. All
settings are retained.
1. Remove the protective rubber cap (if supplied) from probe.
2. Power-up Gage by pressing the center navigation button.
3. Place the probe FLAT on the surface to be measured.
HOLD STEADY. When a valid measurement is calculated,
the Gage BEEPS twice and the measurement is displayed.
4. Lift probe AT LEAST 2 INCHES (5 cm) from the surface
between measurements - OR - leave probe on the surface
in the same location for continuous measurements.
Menu Operation
Gage functions are menu controlled. To access the Menu,
power-up the gage, then press the center navigation button.
To navigate, use the Up and Down buttons to scroll vertically and
to SELECT.
Previous Page
(Exit)
Next Page
Up
Press the (
pages in a multipage menu.
) button to switch
+
Access the Menu
(Center/Select)
Down
Press the (
to the previous menu or page.
Select Exit to exit from any menu.
-
) button to return
1
Probes
0
When powered-up, the PosiTector automatically determines
which probe is attached and does a self-check.
To disconnect a probe from a body, slide the plastic
probe connector horizontally (in the direction of the
arrow) away from the body. Reverse these steps to
attach a different probe. It is not necessary to powerdown the Gage when switching probes.
The PosiTector gage body accepts a wide variety of
probe types including magnetic, eddy-current and
ultrasonic coating thickness, surface profile, environmental,
Shore hardness and ultrasonic wall thickness probes.
See www.defelsko.com/probes
Calibration, Verification, and Adjustment
The PosiTector 6000 non-destructively measures the thickness
of coatings on metals.Three steps ensure best accuracy…
1. Calibration: typically performed by the manufacturer.
All probes include a Certificate of Calibration.
2. Verification of Accuracy: typically performed by the user on
known reference standards such as the included plastic shims
or optional coated thickness standards.
3. Adjustment: Adjustment, or Cal Adjustment is the act of
aligning the Gage’s thickness readings to match that of a
known sample in order to improve the effectiveness of theGage
on a specific surface or in a specific portion of its measurement
range. 1-point or 2-point Cal adjustments are possible.
Probes are factory calibrated and perform an automatic selfcheck each time a measurement is taken. For many applications
no further adjustment is necessary after a Reset (pg. 4).
Just check ZERO on the uncoated substrate, then measure.
However, sometimes readings can be influenced by changes in
substrate shape, composition, surface roughness or by measuring
in a different location on the part. That is why Cal adjustments are
made possible.The symbol disappears whenever a Cal
adjustment is made to the Gage.
2
Where a Cal adjustment method has not been specified, use
0
C
a 1-point method first. If measuring the included shims on your
surface reveals inaccuracies, use the 2-point method. Factory
Cal settings can be restored at any time by performing a Reset
(pg. 4), creating a NEW Cal setting (See Cal Memory, pg. 4),
or by DELETING the adjustments made to the Cal 1 calibration
setting (pg. 4). The symbol appears on the display
whenever factory Cal settings are in use.
With “FN” Gages, calibration adjustments are made only to
the “F” or “N” mode (stored independently under a particular Cal),
whichever was measured last.
Cal Settings Menu
1 Pt Adjust
or correction value, there are 4 ways to perform this:
(i) Simple Zero Adjustment- Measure your uncoated part.
Lift the probe and adjust to "0" using the (+) and
(ii) Average Zero Adjustment A preferred method
to (i) is to average 3 to 10 measurements on the uncoated part.
Simple Adjustment to a Known Thickness-
(iii)
of known thickness placed on the uncoated part. Lift the probe
and adjust to the shim thickness using the (+) and
(iv)
Average Adjustment to a Known Thickness
A preferred method to (iii) is to average 3 to 10 measurements
of a shim of known thickness placed on the uncoated part using
the (+) and
1-Pt Cal Adjustment- Also known as an offset
(-) buttons.
Zero
Measure a shim
(-) buttons.
1 Pt Adjust
(-) buttons.
2 Pt Adjust
Provides greater accuracy within a limited, defined range.
Measure a thin value (often zero) and a thicker value.
These values should bracket your expected thickness range.
Cal Lock
When checked, the icon appears and all Cal settings
are “locked” to prevent further user adjustments.
3
N Lock
N
(FN ferrous/non-ferrous combination probes only)
Use when operating regularly on non-ferrous substrates.
The icon appears and the probe will only use the eddy
current principle to shorten measurement time and extend
battery life. Useful when measuring coatings over plated steel.
Cal Memory
(Advanced models only)
The current cal setting (ex. Cal 3) displays in the upper right
corner of the LCD. A stored cal setting can be restored when
you return to a particular part. Cal 1 can be adjusted but never
deleted, and is always made active with factory settings after a
Reset (pg. 4). A new cal setting cannot be created if a batch is
open with readings.
Setup Menu
Units
Converts the display from microns to mils and vice versa.
Reset
Reset (menu Reset) restores factory settings and returns the
Gage to a known condition. The following occurs:
- All batches, stored measurements, batch names and screen
captures are erased.
- Calibration adjustments are returned to factory settings.
- Menu settings are returned to the following:
Memory = OFF
Hi Res = OFF
Statistics = OFF
Hi Lo Alarm = OFF
Scan Mode = OFF
Auto Dim = ON
Perform a more thorough Hard Reset as follows:
1. Power down the Gage and wait 5 seconds.
2. Simultaneously press and hold the (+) and center
buttons until the Reset symbol appears.
This returns the Gage to a known, “out-of-the-box” condition.
Cal Lock = OFF
Bluetooth & Stream = OFF
WiFi & Access Point = OFF
Display = None
N Lock = OFF
4
It performs the same function as a menu Reset with the addition of:
- Bluetooth Pairing info is cleared.
- Menu settings are returned to the following status:
Units = microns
Flip Display = Normal
Auto Sync .net = ON
NOTES:
- Keep the gage away from metal during a Reset.
Fast Mode = OFF
Sound = ON
Language = English
Battery Type = Alkaline
Backlight = Normal
Bluetooth Smart = OFF
USB Drive = ON
- Date, Time and WiFi settings are not affected by either Reset.
Hi Res
Increases the displayed resolution. Accuracy is not affected.
Fast
Increases measurement speed. Useful for quick inspection or
when measuring large areas with thick coatings where proper
probe positioning is not critical. Swift up/down probe movement is
required. Reduced accuracy may be noted.
Scan
(Advanced models only)
By default, the PosiTector 6000 takes approximately 1 reading
per second. Scan mode allows the user to take multiple readings
in rapid succession (3 readings per second) without lifting the
probe. Choose from 3 Scan modes:
•Normal - continuously measures when placed on the surface
•Statistics - displays real-time scan statistics when placed on the
surface. Average, max., min., and standard deviation are displayed.
•Limited # Avg. - continuously measures until user-specified number of
readings is reached, then displays the average for the scan.
When Memory is on (pg.6), Scan measurement data is
recorded. However, in Statistics and Limited # Avg. Scan
modes, only the statistics and/or avergage is saved, not
individual readings. Note that performing a scan may reduce the
life of the probe and is recommended for smooth surfaces only.
For additional information concerning Scan mode, visit
http://www.defelsko.com/scan
5
Battery Type
X
X
Selects the type of batteries used in the Gage from a choice of
“Alkaline”, “Lithium” or “NiMH” (nickel-metal hydride rechargeable).
If “NiMH” is selected, the Gage will trickle charge the batteries while
connected via USB to a PC or optional AC power supply (USBAC).
The battery state indicator symbol is calibrated for the selected
battery type. No damage will occur if the battery type used in the
Gage does not match the selected battery type.
Statistics Mode
Statistics
A statistical summary will appear on the display. Remove the last
reading by pressing the
– Average
– Maximum Value
HiLo Alarm
Allows Gage to visibly and audibly alert the user when readings
exceed user-specified limits.
(
-
)
button. Press (
) to clear statistics.
+
– Standard Deviation
– Minimum Value
Memory Management
The PosiTector 6000 has internal memory storage for recording
measurement data. Stored measurements can be reviewed onscreen or accessed via computers, tablets and smart phones. All
stored measurements are date and time-stamped. The symbol
appears when the Gage is set to store measurement data.
Standard models store up to 250 readings in one batch.
Advanced models store 100,000 readings in up to 1,000
batches. “New Batch” closes any currently opened batch and
creates a new batch name using the lowest available number.
New batch names are date-stamped when they are created.
Scroll through display
modes (Advanced only)
Delete last reading
Access the Menu
Create a new batch
(Advanced only)
Restore brightness
after dimming
6
Screen Capture
Press both the (
an image copy of the current display. The last 10 screen captures
are stored in memory and can be accessed when connected to a
computer (see PosiSoft USB Drive, pg.7).
New PA2
Helps determine if film thickness over a large area conforms
to user specified min/max levels. See www.defelsko.com/pa2
New 90/10
Determines if a coating system complies with the IMO
performance standard for protective coatings.
See www.defelsko.com/9010
-
) and (
) buttons at any time to capture and save
+
Accessing Stored Measurement Data
DeFelsko offers the following free solutions for viewing, analyzing
and reporting data:
PosiSoft USB Drive - Connect the Gage to a PC/Mac using the
supplied USB cable. View and print readings and graphs using
universal PC/Mac web browsers or file explorers. No software or
internet connection required. USB Drive must be selected in the
Gage’s “Connect > USB” menu (pg. 8).
PosiSoft Desktop - Powerful desktop software (PC/Mac) for
downloading, viewing, printing and storing measurement data.
Includes a customizable, templated PDF Report Generator. No
internet connection required.
PosiSoft.net - Web-based application offering secure, centralized
storage of measurement data. Access your data from any webconnected device.
PosiTector App - (
App for compatible iOS and Android smart devices. Permits users
to create, save and share professional PDF reports. Add images
and notes using the smart device’s camera and keyboard.
For more information on our PosiSoft solutions, see:
www.defelsko.com/posisoft
Advanced models only, serial numbers 784000+)
7
Connect Menu
WiFi
Allows connection to your local wireless network or mobile
hot spot. Ideal for using your network’s internet connection for
synchronizing stored measurements with PosiSoft.net (pg. 7).
See www.defelsko.com/wifi
USB
When USB Drive is checked , the PosiTector gage uses
a USB mass storage device class which provides users with a
simple interface to retrieve stored data in a manner similar to
USB flash drives, digital cameras and digital audio players.
USB Drive is also required to import stored measurements into
PosiSoft Desktop software (pg. 7).
NOTE:
When connected, power is supplied through the
USB cable. The batteries are not used and the body will not
automatically power down. If rechargeable (NiMH) batteries
are installed, the instrument will trickle charge the batteries.
Keyboard
When enabled and connected to a computer, the PosiTector will be
recognized as a Keyboard. Readings are sent to the computer as
they are taken, emulating keystrokes, followed by a carriage return.
Stream
Stream individual readings to a USB connected computer via a
serial protocol. Ideal for use with serial compatible SPC data
collection software.
NOTE:
Sync .net Now
The above WiFi, USB and Bluetooth menus contain a Sync .net
Now option. When selected, the Gage immediately synchronizes
stored measurement data via its respective communication
method (internet connection required). Alternatively, select Auto
Sync .net from within the USB connect menu to automatically
synchroniz e upon connection to a PC. Additional measurements
added to memory while connected are synchronized only when
the USB cable is disconnected and reconnected, or when the
Sync.net Now option is selected. WiFi connected gages
automatically attempt synchronization upon power-up.
(Advanced models only)
(Advanced models only,
serial numbers 784000 and greater)
(Advanced models only,
serial numbers 784000 and greater)
For more information on USB Keyboard and Streaming
visit: defelsko.com/usb/stream/
8
NOTE:
PosiSoft Desktop is required when using USB
connections to synchronize measurements with PosiSoft.net.
Bluetooth
(Advanced models only)
Allows individual readings to be sent to a computer, printer or
compatible device as they are taken using Bluetooth wireless
technology. See www.defelsko.com/bluetooth
Bluetooth Smart
(Advanced models only,
serial numbers 784000 and greater)
When Enabled , allows communication with a smart device
running the PosiTector App (pg. 7) via auto-pairing Bluetooth
Smart (BLE) wireless technology.
Sync Batches
Select batches to flag them for synchronization to the
PosiTector App. New batches created while Bluetooth Smart
is enabled are automatically selected.
With Bluetooth Smart enabled, select Sync Batches to transfer
selected batches to the PosiTector App. This is useful when
switching between smart devices, as only readings and batches
that have yet to be synchronized with any smart device are
synchronized automatically.
NOTE:
If Bluetooth Smart is disabled, data from batches
selected in the Sync Batches menu are held in a queue until
communication with the PosiTector App is re-established.
Send Batches
Transfers selected batches to the PosiTector App (useful
when switching between devices).
The Send Batches option is visible in the menu when the Gage
is connected to a smart device running the PosiTector App.
Updates
Determine if a software update is available for your Gage.
See www.defelsko.com/update
WARNING:
The Gage will perform a Hard Reset (pg. 4) after an
update. All stored measurements will be erased from memory.
9
Returning for Service
Before returning the instrument for service…
1. Install new or newly recharged batteries in the proper
alignment as shown within battery compartment.
2. Examine the probe tip for dirt or damage.
The probe should move up and down freely.
3. Perform a Hard Reset (pg. 4).
4. Place a plastic shim onto bare metal (steel or non-ferrous
metal, depending upon whether you have an “F ”or “N ” probe)
and attempt a measurement. (see Verification, pg. 2)
5. If issue is not resolved, Update (pg. 9) your PosiTector
gage body and re-attempt measurements.
IMPORTANT:
If you must return the Gage for service, please fill out and
include the Service Form located at www.defelsko.com/support
with the Gage. Be sure to also include the probe, your company
name, company contact, telephone number and fax number or
email address.
Limited Warranty, Sole Remedy
and Limited Liability
DeFelsko's sole warranty, remedy, and liability are the express
limited warranty, remedy, and limited liability that are set forth on
its website: www.defelsko.com/terms
www.defelsko.com
© 2017 DeFelsko Corporation USA
This manual is copyrighted with all rights reserved and may not be reproduced or transmitted,
in whole or part, by any means, without written permission from DeFel sko Corporation.
DeFelsko, PosiSoft and PosiTector are trademarks of DeFelsko Corporation registered in
the U.S. and in other countries. Other brand or product names are trademarks or registered
trademarks of their respective holde rs.
Every effort has been made to ensure that the in formation in this manual is a ccurate.
DeFelsko i s not respo nsible for p rinting or clerical erro rs.
All Rights Reserved
10
Coating Thickness Gages
Guia rápida v. 7.6
Introducción
El medidor electrónico portáil PosiTector 6000 mide de manera
rápida, precisa y no destructiva el espesor de recubrimientos en
cualquier metal. Está formado por un cuerpo (Standard o
Advanced) y una sonda.
Esta guía rápida resume las funciones básicas del instrumento.
Descargue el manual de instrucciones en:
www.defelsko.com/manuals
Inicio rápido
El PosiTector 6000 se enciende al pulsar el botón central .
Para conservar las baterías, el Medidor se apaga después de
aproximadamente 5 minutos de inactividad. Se conservarán
todas las configuraciones.
1.
Retire la goma de la tapa protectora roja de la sonda si la lleva.
2. Encienda el Medidor pulsando el botón central .
3. Ponga la sonda perpendicular sobre la superficie a medir.
MANTÉNGALA FIRME. Cuando se tome una medida válida,el
Medidor emitirá dos pitidos, y la medida aparecerá en el display.
4. Levante la sonda POR LO MENOS 5 cm (2 pulg.) por encima
de la superficie entre mediciones - O - deje la sonda sobre la
superficie en el mismo sitio para tomar medidas continuas.
Menú Operación
Las funciones del medidor se controlan con un menú. Para
acceder al menú encienda el medidor y pulse el botón central.
Para desplazarse utilice los botones Arriba y Abajo y
para SELECCIONAR.
Página Anterior
(Salir)
Acceso al Menú
(Centro/Seleccione)
Arriba
Siguiente Página
Abajo
Presione el botón (+) para
cambiar de página en el
menú formado de varias
páginas. Presione el botón
-
) para regresar al menú
(
o página anterior.
Seleccione Salir para
cerrar el menú del medidor.
1
Sondas
Una vez encendido, el PosiTector determinará
automáticamente el tipo de sonda conectado y realizará
una comprobación automática.
Para desconectar una sonda de la base del PosiTector
deslíce el conector de la sonda de plástico horizontalmente
(en la dirección de la flecha) separándola de la base
PosiTector. Invierta los pasos para conectar una sonda
diferente. No es necesario apagar el medidor cuando se
cambia la sonda.
La base del medidor PosiTector acepta una amplia variedad de
tipos de sonda incluyendo las necesarias para medir espesor de
recubrimientos tipo magnético, de corrientes de Foucault y de
ultrasonido; sondas para perfiles de superficie, ambiental, dureza
Shore y sondas de espesor de pared por ultrasonidos. Consulte
www.defelsko.com/probes
Calibración, Verificación y Ajuste
El PosiTector 6000 mide de manera no destructiva los espesores
de revestimientos de metales. Los pasos que garantizan la mayor
precisión son tres:
1. Calibración: realizada normalmente por el fabricante o un
laboratorio cualificado. Todas las sondas incluyen Certificado de
Calibración.
2. Verificación de precisión: que realiza el usuario con referencias
como las galgas de plástico o los soportes estándar de espesores
opcionales.
3. Adjuste: Ajuste o ajuste de calibración es el acto de alinear las
mediciones del medidor para hacerlas coincidir con una muestra
conocida mejorando su efectividad en una superficie específica o
una porción específica de su rango de medición. Se pueden realizar
ajustes de calibración de 1 ó 2 puntos
Las sondas vienen calibradas de fábrica y realizan una
autocomprobación cada vez que se toma una muestra. Para much
as aplicaciones, no es necesario realizar un posterior ajuste tras un
Reinicio (pág. 4). Basta realizar una puesta a CERO sobre el
substrato no recubierto y tomar la medida.
2
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