DeFelsko PosiTector Instruction Manual

Instruction Manual v.1.2
Shore Hardness Durometer
Do not place the indentor on hard materials such as steel or glass. Doing so may damage the indentor and cause the probe to read out of tolerance. Replace the rubber cap to protect the indentor and presser foot when not in use.
1
Introduction
Introduction
The PosiTector Shore Hardness Durometer (SHD) is a hand-held
electronic instrument that measures the indentation hardness of non-metallic materials. It consists of a PosiTector body (Standard or Advanced) and an interchangeable probe (SHD-A or SHD-D).
This Quick Guide summarizes the basic functions of the gage. Download the full instruction manual at www.defelsko.com/manuals
Quick Start
Quick Start
The PosiTector SHD powers-up when the center navigation
button is pressed. To preserve battery life, the Gage powers down after approximately 5 minutes of no activity. All settings are retained.
1. Remove the protective rubber cap from the probe.
2. Power-up the Gage by pressing the center navigation button .
Ensure the probe indentor (pg. 2) is not in contact with any surface.
3. Measure
a) Press the probe down onto the material to be measured until the presser foot is in full, flat contact with the surface. HOLD STEADY against the surface.
b) The Gage will emit a single BEEP and display a ▼ symbol indicating a reading is being taken. The test timer will begin counting down (see Test Time, pg. 5). When the timer reaches 0s, the Gage will BEEP twice and display the measurement value.
4. Lift the probe from the surface between readings.
IMPORTANT:
Verify accuracy (pg. 3) on test blocks at the beginning and the end of each shift, or if the gage is dropped or suspected of giving erroneous readings.
2
Probes
Probes
When powered-up, the PosiTector automatically determines which probe is attached and does a self-check.
To disconnect a probe from a body, slide the plastic probe connector horizontally (in the direction of the arrow) away from the body. Reverse these steps to attach a different probe. It is not necessary to power-down the Gage when switching probes.
The PosiTector gage body accepts a wide variety of probe types including magnetic, eddy-current and ultrasonic coating thickness, surface profile, environmental, hardness, salt contamination and ultrasonic wall thickness probes. See www.defelsko.com/probes
The PosiTector SHD probe consists of
an indentor, calibrated spring and a presser foot.
Two probe models are available for measuring on a variety of materials:
PosiTector SHD-A (Shore A)
soft rubber, elastomers, neoprene, silicone, etc.
PosiTector SHD-D (Shore D)
hard rubber, epoxies, hard plastics, PVC, acrylic, etc.
To navigate, use the Up and Down buttons to scroll vertically and
to SELECT.
Press the (+) button to switch pages in a multipage menu.
Press the (-) button to return to the previous menu or page.
Select Exit to exit from any menu.
Menu Operation
Menu Operation
Gage functions are menu controlled. To access the Menu, power-up the gage, then press the center navigation button.
3
Calibration, Verification and Adjustment
Calibration, Verification and Adjustment
Three steps ensure best accuracy…
1. Calibration - typically performed by the manufacturer. All probes
include a Certificate of Calibration.
2. Verification of Accuracy - typically performed by the user on
known reference standards such as the included test block.
3. Adjustment - to a known hardness
Calibration
Calibration is the high-level, controlled and documented process of measuring traceable calibration standards over the full operating range of the probe, and verifying that the results are within the stated accuracy of the probe. Calibrations are performed by the manufacturer, their authorized agent, or by an accredited calibration laboratory in a controlled environment using a documented process.
Verification
Verification is an accuracy check performed by the user on known reference standards. A successful verification requires the Gage to read within the combined accuracy of the probe and the test blocks. Instrument operation may be verified with the included test block. Place the test block on a flat, hard surface and take three to five readings. The measurement points should be at least 6mm (0.24”) apart. If the average of those readings is outside than the combined accuracy of the test block and gage, the gage may require service.
Some causes for the gage to not read properly are the indentor being damaged, incorrect pressure being applied to the test block or temperatures beyond normal conditions.
Verify accuracy at the beginning and the end of each work shift. During the work shift, if the Gage is dropped or suspected of giving erroneous readings, its accuracy should be re-verified.
Adjustment
Adjustment, or Calibration Adjustment, is the act of aligning the Gage’s readings to match that of a known reference in order to improve accuracy of a gage on a specific material. (see 1 Pt Adjust, pg. 4)
Reset (menu reset) restores factory settings and returns the Gage to a known condition. The following occurs:
- All batches, stored measurements, batch names and screen
captures are erased.
- Calibration adjustments are returned to factory settings.
- Menu settings are returned to the following:
Reset
Memory = OFF Auto Sub-Batch = OFF Statistics = OFF Hi Lo Alarm = OFF
Hi Res = OFF
Bluetooth & Stream = OFF WiFi & Access Point = OFF Auto Ignore 20/90 = OFF Auto Dim = ON
Setup Menu
Setup Menu
4
Cal Reset
Restores the gage back to factory calibration and range settings. The icon will appear on the display.
Cal Settings Menu
Cal Settings Menu
Adjusts the Gage to a known material hardness.
Step 1: Select 1 Pt Adjust from the Cal Settings menu.
Step 2: Press the (+) button to select the number of readings to be used to obtain an average, typically 3 to 10 readings. The greater the variation between readings, the more readings should be taken to obtain an average.
Step 3: Repeatedly measure the known hardness sample using the on-screen green arrows as a guide. After the final reading, the Gage will calculate and display an average measurement value of all readings taken on the sample. If the expected hardness value is not obtained (within tolerance), adjust the displayed value up (+) or down (-) to the known hardness value and press to enter the value.
1 Pt Adjust
0
5
Perform a more thorough Hard Reset as follows:
Power down the Gage and wait 5 seconds.1 Simultaneously press and hold the (+) and center2
buttons until the Reset symbol appears.
This returns the Gage to a known, “out-of-the-box” condition.
It performs the same function as a menu Reset with the addition of:
Date, Time and WiFi settings are not affected by either Reset.
Bluetooth Smart = OFF Test Time = 1 second Sound = ON Backlight = Normal Flip Display = Normal
Auto Sync .net = ON USB Drive= ON Language = English Battery Type = Alkaline
- Bluetooth Pairing info is cleared.
- Menu settings are returned to the following status:
NOTE:
Auto Ign. 20/90
Test Time
The PosiTector SHD has an on-screen timer to measure the
hardness of a material after a given period of time as defined by international standards, typically 1, 3 or 15 seconds.
Use the (-) and (+) buttons to adjust the test duration. When taking a reading, the timer starts automatically once the presser foot is on the surface and the ▼ symbol appears on the display.
According to most international standards, readings below 20 and above 90 are not considered reliable. When enabled, measurement results outside 20/90 will emit a low tone and will not be included in Memory or Statistics.
If values above 90 Shore A are measured, the
PosiTector SHD-D probe should be used. If values below 20 Shore D are measured, use the PosiTector SHD-A probe.
NOTE:
(Auto Ignore)
6
Advanced models store 100,000 readings in up to 1,000
batches. “New Batch” closes any currently opened batch and creates a new batch name using the lowest available number. New batch names are date-stamped when they are created.
The PosiTector has internal memory storage for recording
measurement data. Stored measurements can be reviewed on­screen or accessed via computers, tablets and smart phones. All stored measurements are date and time-stamped.
Standard models store up to 250 readings in one batch.
Memory Management
Memory Management
Selects the type of batteries used in the Gage from a choice of “Alkaline”, “Lithium” or “NiMH” (nickel-metal hydride rechargeable). If “NiMH” is selected, the Gage will trickle charge the batteries while connected via USB to a PC or optional AC power supply (USBAC). The battery state indicator symbol is calibrated for the selected battery type. No damage will occur if the battery type used in the Gage does not match the selected battery type.
Battery Type
Statistics Mode
Statistics Mode
A statistical summary will appear on the display. Remove the last reading by pressing the (-) button. Press (+) to clear statistics.
Statistics
HiLo Alarm
Allows Gage to visibly and audibly alert the user when readings
exceed user-specified limits.
The symbol appears when the Gage is set to store measurement data.
Average Maximum Value
Standard Deviation Minimum Value
7
Accessing Stored Measurement Data
Accessing Stored Measurement Data
DeFelsko offers the following free solutions for viewing, analyzing and reporting data:
PosiSoft USB Drive - Connect the Gage to a PC/Mac using the supplied USB cable. View and print readings and graphs using universal PC/Mac web browsers or file explorers. No software or internet connection required. USB Drive must be selected in the Gage’s “Connect > USB” menu (pg. 8).
PosiSoft Desktop - Powerful desktop software (PC/Mac) for downloading, viewing, printing and storing measurement data. Includes a customizable, templated PDF Report Generator. No internet connection required.
PosiSoft.net - Web-based application offering secure, centralized storage of measurement data. Access your data from any web­connected device.
PosiTector App - (
Advanced models only, serial numbers 784000+)
App for compatible iOS and Android smart devices. Permits users to create, save and share professional PDF reports. Add images and notes using the smart device’s camera and keyboard.
For more information on our PosiSoft solutions, see: www.defelsko.com/posisoft
Screen Capture
Press both the (-) and (+) buttons at any time to capture and save an image copy of the current display. The last 10 screen captures are stored in memory and can be accessed when connected to a computer (see PosiSoft USB Drive).
This option will automatically create a new sub-batch after the required number of readings are stored in the current sub-batch. Use the (-) and (+) buttons to set the number of readings to store in each sub-batch, then select New to open the first sub-batch.
Auto Sub-Batch
(Advanced models only)
8
The above WiFi, USB and Bluetooth menus contain a Sync .net Now option. When selected, the Gage immediately synchronizes stored measurement data via its respective communication method (internet connection required). Alternatively, select Auto Sync .net from within the USB connect menu to automatically synchroniz e upon connection to a PC. Additional measurements added to memory while connected are synchronized only when the USB cable is disconnected and reconnected, or when the Sync .net Now option is selected. WiFi connected gages automatically attempt synchronization upon power-up.
Sync .net Now
Connect Menu
Connect Menu
When USB Drive is checked , the PosiTector gage uses a USB mass storage device class which provides users with a simple interface to retrieve stored data in a manner similar to USB flash drives, digital cameras and digital audio players. USB Drive is also required to import stored measurements into PosiSoft Desktop software.
When connected, power is supplied through the USB cable. The batteries are not used and the body will not automatically power down. If rechargeable (NiMH) batteries are installed, the instrument will trickle charge the batteries.
Allows individual readings to be sent to a computer, printer or compatible device as they are taken using Bluetooth wireless technology. See www.defelsko.com/bluetooth
Bluetooth
(Advanced models only)
Allows connection to your local wireless network or mobile hot spot. Ideal for using your network’s internet connection for synchronizing stored measurements with PosiSoft.net (pg. 7). See www.defelsko.com/wifi
WiFi
(Advanced models only)
NOTE:
USB
When enabled and connected to a computer, the PosiTector will be
recognized as a Keyboard. Readings are sent to the computer as
they are taken, emulating keystrokes, followed by a carriage return.
Keyboard
(Advanced models only, serial numbers 784000 and greater)
9
Sync Batches
Select batches to flag them for synchronization to the PosiTector App. New batches created while Bluetooth Smart is enabled are automatically selected.
With Bluetooth Smart enabled, select Sync Batches to transfer selected batches to the PosiTector App. Only readings and batches that have yet to be synchronized with any smart device are synchronized automatically.
The Gage will perform a Hard Reset after an update (pg. 5). All stored measurements will be erased from memory.
Updates
Determine if a software update is available for your Gage. See www.defelsko.com/update
WARNING:
When Enabled , allows communication with a smart device running the PosiTector App (see Accessing Stored Measurement Data, pg. 7) via auto-pairing Bluetooth Smart (BLE) wireless technology.
Bluetooth Smart
(Advanced models only, serial numbers 784000 and greater)
PosiSoft Desktop is required when using USB
connections to synchronize measurements with PosiSoft.net.
NOTE:
Send Batches
Transfers selected batches to the PosiTector App (useful when switching between devices).
The send batches option is visible in the menu when the Gage is connected to a smart device running the PosiTector App.
If Bluetooth Smart is disabled, data from batches selected in the Sync Batches menu are held in a queue until communication with the PosiTector App is re-established.
NOTE:
10
www.defelsko.com
© DeFelsko Corporation USA 2018
All Rights Reserved
This manual is copyrighted with all rights reserved and may not be reproduced or transmitted, in whole or part, by any means, without written permission from DeFelsko Corporation.
DeFelsko, PosiTector and PosiSoft are trademarks of DeFelsko Corporation registered in the U.S. and in other countries. Other brand or product names are trademarks or registered trademarks of their respective holders.
Every effort has been made to ensure that the information in this manual is accurate. DeFelsko is not responsible for printing or clerical errors.
Limited Warranty, Sole Remedy
Limited Warranty, Sole Remedy
and Limited Liability
and Limited Liability
DeFelsko's sole warranty, remedy, and liability are the express limited warranty, remedy, and limited liability that are set forth on its website: www.defelsko.com/terms
Returning for Service
Returning for Service
Before returning the Gage for service…
1.Install new or newly recharged batteries in the proper alignment as shown within battery compartment.
2.Examine the indentor tip and presser foot for dirt or damage.
3.Perform a Hard Reset. (pg. 5)
4.Attempt a measurement on the supplied test block. (see Verification, pg. 3)
5. If issue is not resolved, Update your PosiTector gage body (pg. 9) and re-attempt measurements.
IMPORTANT:
If you must return the Gage for service, please fill out and include the Service Form located at www.defelsko.com/support with the Gage. Be sure to also include the probe, your company name, company contact, telephone number and fax number or email address.
Durómetro de Escala Shore
Guía Rápida v.1.1
Compruebe la precisión (pág. 3) en patrones de referencia al principio y al final de cada turno, si el medidor se cae o si sospecha que las lecturas son erróneas.
No coloque la punta de la sonda en materiales duros como el acero o el vidrio. Si lo hace podría dañarla y hacer que las lecturas de la sonda estén fuera de tolerancia. Vuelva a colocar la tapa de goma para proteger la punta y el soporte de presion cuando no esté en uso. Los daños a la punta de la sonda causados por hacer medición en materiales duros no están cubiertos por la garantía del DeFelsko.
1
Introducción
El PosiTector Durómetro de Escala Shore (SHD) es un instrumento electrónico portátil que mide la dureza de materiales no metálicos. Está formado por un cuerpo de PosiTector (Standard o Advanced) y una sonda intercambiable (SHD-A o SHD-D).
Esta guía rápida recoge las funciones básicas del dispositivo. Descargue el manual completo de instrucciones en www.defelsko.com/manuals
Inicio rápido
El PosiTector SHD se enciende al pulsar el botón central . Para ahorrar energía el equipo se apagará tras unos 5 minutos de inactividad. Se conservarán todas las configuraciones.
1. Retire el tapón protector de goma de la sonda.
2. Encienda el medidor pulsando el botón central .
Asegúrese de que la punta de la sonda (pág. 2) no está en contacto con ninguna superficie.
3. Medición
a) Presione la sonda hacia abajo sobre el material que desea
medir hasta que el soporte de presión quede totalmente plano y en completo contacto con la superficie. Manténgalo estable contra la superficie.
b) El medidor emitirá un pitido y mostrará el símbolo que indica que se está realizando una lectura. El temporizador de prueba comenzará la cuenta atrás (consulte Tiempo de prueba, pág. 5). Cuando el temporizador alcance 0 seg., el medidor sonará dos veces y mostrará el valor de la medida.
4. Levante la sonda de la superficie antes de continuar con la
siguiente medición.
IMPORTANTE:
2
Sonda
Una vez encendido, el PosiTector determinará automáticamente el tipo de sonda conectado y realizará una comprobación automática.
Para desconectar una sonda de la base del PosiTector deslíce el conector de la sonda de plástico horizontalmente (en la dirección de la flecha) separándola de la base PosiTector. Invierta los pasos para conectar una sonda diferente. No es necesario apagar el medidor cuando se cambia la sonda.
La base del medidor PosiTector acepta una amplia variedad de tipos de sonda incluyendo las necesarias para medir espesor de recubrimientos tipo magnético, de corrientes de Foucault y de ultrasonido; sondas para perfiles de superficie, ambiental, dureza Shore y sondas de espesor de pared por ultrasonidos. Consulte www.defelsko.com/probes
La sonda PosiTector SHD consta de una punta, un muelle calibrado y un pisador. Existen dos modelos de sonda para medir diferentes materiales:
n PosiTector SHD-A (Tipo A) - goma blanda, elastómeros,
neopreno, silicona, etc.
n PosiTector SHD-D (Tipo D) - goma dura, epoxy, plástico rígido,
PVC, acrílico, etc.
Para desplazarse utilice los botones Arriba y Abajo y para SELECCIONAR.
Presione el botón (+) para cambiar de página en el menú formado de varias páginas. Presione el botón (-) para regresar al menú o página anterior.
Seleccione Salir para cerrar el menú del medidor.
Menú Operation
Las funciones del medidor se controlan con un menú. Para acceder al menú encienda el medidor y pulse el botón central.
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