Dee Zee DZ950531B User Manual

Before returning this product

DZ 91781

to the store of purchase

Contact Dee Zee if you experience the following problems:

   •MissingParts
   •InstallationProblems/Questions
   •WarrantyQuestions

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SOLD SEPERATELY

DZ 95050SL(B)

DZ 950531(B) - B2019LP(-BLACK)

DZ 950531(B) - B2019RP(-BLACK)

DZ 95050WSL(B)

X1X1X1

LARGE

Dee Zee Cab Rack

DZ 950510(B) DZ 950520(B) DZ 950521(B) DZ 950530(B) DZ 950531(B)

PN 113(B)

X2

PN 407

X2

SR RUBMNT1

X2

PN 620(B)

X2

PN 447

PN 439

PN 436

PN 174

X4

PN 89B

X4

FGT 12

X4

PN 569

X4

PN 341

X2

SBC 06

X2

PN 96(B)

X2

PN 72(B)

X 2

PN 341

X2

SBC 06

X2

PN 78

X4

PN 72

X 16

CAB RACK LEFT BRACE

A CB

DZ 950510(B) - B 2017LP(-BLACK) DZ 950510(B) - B 2017RP(-BLACK)
DZ 950520(B) - B 2020LP(-BLACK) DZ 950520(B) - B 2020RP(-BLACK)
DZ 950521(B) - B 2021LP(-BLACK) DZ 950521(B) - B 2021RP(-BLACK)
DZ 950530(B) - B 2018LP(-BLACK) DZ 950530(B) - B 2018RP(-BLACK)

RIGHT BRACE

3/8" FLAT WASHER 3/8" THREADED

I

1/4" HEX NUT 3/8" LOCK WASHER FOAM GASKET

J

1/4" LOCK NUT

M N

PLATE

SPACER

K

O

1/4 X 1" RIBNECK

CARRIAGE BOLT

HEAD BOLT

3/8" - 3 1/2" ALLEN BOLT

HE F G

3/8" FLAT WASHER

L

1/4" WASHER1/4 X 1 1/4" HEX

P

SMALL

PS STEEL CAB RACK BKT 1 OF 7 10/12/2011

WRENCH/RATCHET

7/16"

7/32" ALLEN WRENCH/SOCKET

9/32" DRILL BIT

Peel the adhesive backing from the foam gasket and apply the gasket to the bottom of the braces.

Depending on the brace or your personal preference, you may apply one or two pieces to the brace.

TOOLS REQUIRED

The foam will need to be trimmed around the hole for the next step.

If the width of the brace prevents two pieces of foam, you may either just apply one, or trim the

second piece to fit.

1

PS STEEL CAB RACK BKT 2 OF 7 10/12/2011

Place the large 3/8" washer [E] onto the 3/8"-3 1/2" allen bolt. Then put the bolt through the slot

in the brace, through both holes in the rubber mount block [G], and thread it into

the threaded plate. Do not tighten completely.

2

Insert the rubber block into the front stake pocket hole.

For Dodge stake holes, it will be necessary to

leave a gap between the plate and the rubber block.

You will need to insert one end of the plate and

move the bolt towards the end of the stake pocket

to allow the other end of the plate to go in.

The rubber block can then be put into the

stake pocket.

THE LOCATION OF THIS SLOT WILL VARY

DEPENDING ON WHAT VEHICLE THE CAB RACK IS

BEING INSTALLED ON. THIS DRAWING MAY VARY

FROM THE ACTUAL BRACKET YOU HAVE.

INSERT RUBBER BLOCK INTO

STAKE POCKET

GAP

PS STEEL CAB RACK BKT 3 OF 7 10/12/2011

Using a 7/32" allen wrench or socket, tighten the bolt several turns. The rubber

block will become compressed between the bottom of the brace and the threaded plate installed

in the last step. It is this compression that widens the rubber block and secures the top of the brace

to the bed rail. After tightening the bolt, check to see that the brace feels secured to the bed.

If there is excessive movement of the brace, continue tightening the bolt.

3

Repeat this process for the passenger side using the right brace [C].

TIGHTEN BOLT

PS STEEL CAB RACK BKT 4 OF 7 10/12/2011

Place the cab rack on top of the braces in between the vertical upright portion of the braces.

Placing the rack on the vehicle should be a 2 person job to help prevent damage to the vehicle.

Line the threaded inserts up with the slots in the brace. Attach the cab rack to the brace with the

short allen bolt [I], lock washer [J], and flat washer [L].

4

Tighten the bolt with a 7/32" allen wrench.

PS STEEL CAB RACK BKT 5 OF 7 10/12/2011

If the inner rail of your bed is not flat, you will need to use the spacer [N] to fill the gap between the

bed rail and the brace. If the inner rail is flat, the spacer is not needed and may be discarded.

5

Using the slot in the brace as a guide, drill a 9/32" holes through the spacer (if used) and the

bed rail. You may need to push down on the top of the brace when drilling to close any gap

between the brace and the top of the bed.

PS STEEL CAB RACK BKT 6 OF 7 10/12/2011

Attach the brace to the bed rail using the 1/4" bolt [O], two 1/4" washers [P], and a

1/4" lock nut [M]. Tighten using a 7/16" socket and wrench.

6

Repeat this process for the passenger side brace.

Check all hardware to make sure that it has been tightened.

PS STEEL CAB RACK BKT 7 OF 7 10/12/2011