Dee Zee DZ950531B User Manual

Page 1
Before returning this product
DZ 91781
to the store of purchase
Contact Dee Zee if you experience the following problems:
•MissingParts  •InstallationProblems/Questions  •WarrantyQuestions
1.800.779.2102
Reviewcompletewarrantypolicyandregisteryourproductat:
www.deezee.com
Page 2
SOLD SEPERATELY
DZ 95050SL(B)
DZ 950531(B) - B2019LP(-BLACK)
DZ 950531(B) - B2019RP(-BLACK)
DZ 95050WSL(B)
X1X1X1
LARGE
Dee Zee Cab Rack
DZ 950510(B) DZ 950520(B) DZ 950521(B) DZ 950530(B) DZ 950531(B)
PN 113(B)
X2
PN 407
X2
SR RUBMNT1
X2
PN 620(B)
X2
PN 447
PN 439
PN 436
PN 174
X4
PN 89B
X4
FGT 12
X4
PN 569
X4
PN 341
X2
SBC 06
X2
PN 96(B)
X2
PN 72(B)
X 2
PN 341
X2
SBC 06
X2
PN 78
X4
PN 72
X 16
CAB RACK LEFT BRACE
A CB
DZ 950510(B) - B 2017LP(-BLACK) DZ 950510(B) - B 2017RP(-BLACK) DZ 950520(B) - B 2020LP(-BLACK) DZ 950520(B) - B 2020RP(-BLACK) DZ 950521(B) - B 2021LP(-BLACK) DZ 950521(B) - B 2021RP(-BLACK) DZ 950530(B) - B 2018LP(-BLACK) DZ 950530(B) - B 2018RP(-BLACK)
RIGHT BRACE
3/8" FLAT WASHER 3/8" THREADED
I
1/4" HEX NUT 3/8" LOCK WASHER FOAM GASKET
J
1/4" LOCK NUT
M N
PLATE
SPACER
K
O
1/4 X 1" RIBNECK
CARRIAGE BOLT
HEAD BOLT
3/8" - 3 1/2" ALLEN BOLT
HE F G
3/8" FLAT WASHER
L
1/4" WASHER1/4 X 1 1/4" HEX
P
SMALL
PS STEEL CAB RACK BKT 1 OF 7 10/12/2011
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WRENCH/RATCHET
7/16"
7/32" ALLEN WRENCH/SOCKET
9/32" DRILL BIT
Peel the adhesive backing from the foam gasket and apply the gasket to the bottom of the braces.
Depending on the brace or your personal preference, you may apply one or two pieces to the brace.
TOOLS REQUIRED
The foam will need to be trimmed around the hole for the next step.
If the width of the brace prevents two pieces of foam, you may either just apply one, or trim the
second piece to fit.
1
PS STEEL CAB RACK BKT 2 OF 7 10/12/2011
Page 4
Place the large 3/8" washer [E] onto the 3/8"-3 1/2" allen bolt. Then put the bolt through the slot
in the brace, through both holes in the rubber mount block [G], and thread it into
the threaded plate. Do not tighten completely.
2
Insert the rubber block into the front stake pocket hole.
For Dodge stake holes, it will be necessary to
leave a gap between the plate and the rubber block.
You will need to insert one end of the plate and
move the bolt towards the end of the stake pocket
to allow the other end of the plate to go in.
The rubber block can then be put into the
stake pocket.
THE LOCATION OF THIS SLOT WILL VARY
DEPENDING ON WHAT VEHICLE THE CAB RACK IS
BEING INSTALLED ON. THIS DRAWING MAY VARY
FROM THE ACTUAL BRACKET YOU HAVE.
INSERT RUBBER BLOCK INTO
STAKE POCKET
GAP
PS STEEL CAB RACK BKT 3 OF 7 10/12/2011
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Using a 7/32" allen wrench or socket, tighten the bolt several turns. The rubber
block will become compressed between the bottom of the brace and the threaded plate installed
in the last step. It is this compression that widens the rubber block and secures the top of the brace
to the bed rail. After tightening the bolt, check to see that the brace feels secured to the bed.
If there is excessive movement of the brace, continue tightening the bolt.
3
Repeat this process for the passenger side using the right brace [C].
TIGHTEN BOLT
PS STEEL CAB RACK BKT 4 OF 7 10/12/2011
Page 6
Place the cab rack on top of the braces in between the vertical upright portion of the braces.
Placing the rack on the vehicle should be a 2 person job to help prevent damage to the vehicle.
Line the threaded inserts up with the slots in the brace. Attach the cab rack to the brace with the
short allen bolt [I], lock washer [J], and flat washer [L].
4
Tighten the bolt with a 7/32" allen wrench.
PS STEEL CAB RACK BKT 5 OF 7 10/12/2011
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If the inner rail of your bed is not flat, you will need to use the spacer [N] to fill the gap between the
bed rail and the brace. If the inner rail is flat, the spacer is not needed and may be discarded.
5
Using the slot in the brace as a guide, drill a 9/32" holes through the spacer (if used) and the
bed rail. You may need to push down on the top of the brace when drilling to close any gap
between the brace and the top of the bed.
PS STEEL CAB RACK BKT 6 OF 7 10/12/2011
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Attach the brace to the bed rail using the 1/4" bolt [O], two 1/4" washers [P], and a
1/4" lock nut [M]. Tighten using a 7/16" socket and wrench.
6
Repeat this process for the passenger side brace.
Check all hardware to make sure that it has been tightened.
PS STEEL CAB RACK BKT 7 OF 7 10/12/2011
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