Dee Zee DZ760086 User Manual

INSTALLATION INSTRUCTION
PART# DZ 760086
Page 1of 4
NOTICE:
The figures here are for reference only and may have differences with the actual product you received, however they share
the same assembly way.
damages to your appealing car.
Please periodically check and retighten all the hardware and clean the investment for a refresh look.
PARTS LIST:
No.
Name
Qty
Remarks
No.
Name
Qty
Remarks
1
Platform Halves
2
13
Flat Brace
1
2
Bike arm assembly 2
1
14
Connecting
Plate
2
3
Bike arm assembly 1
1
15
Carriage bolt
12
3/8"-16*3/4"
4
2” Square Tube Bracket 1
1
16
Carriage bolt
2
3/8"-16*3-1/4"
5
2” Square Tube Bracket 2
1
17
Locknut
14
3/8"-16
6
Bridge Supports
2
18
Locknut
2
M6
7
Safety clip
2
Philips Screw
2
M6x20
8
Pin 2
1
Bolt
1
5/8"-11*2-3/4"
9
Pin 1
1
Locknut
1
5/8"-11
10
Bike Arm Connecting plate
1
Pin 3 1
11
split pin
3
Bolt
1
1/2"-13*2-7/8”
12
Reflector
2
Nut
1
1/2"-13
ASSEMBLY PROCEDURE: Step 1Check all the contents are available in accordance with the above list. Step 2Place each half of the platform assembly (
1
) with the open ends facing each other, align holes on connection plate
14
and platform1, insert three carriage bolts15, and fasten locknuts17(fig.1). Note: The bolt should be placed with the rounded end on the outside of the platform, with the nut on the inside of the platform. This is the only way that the bolts will tighten properly, the effect as fig.2.
INSTALLATION INSTRUCTION
PART# DZ 760086
Page 2of 4
Step 3Working from the inside of the platform
1
, place tie plate13on the center of paltforms, then secure the tie plate and
platform together by using one 3/8"-16*3-1/4"carriage bolt16.(fig.3)
Step 4Insert the Bike arm assembly 1 (
3
) into Bracket 1(4),then assemble as fig.4 showing. Notice: 3/8"-16*3-1/4"
carriage bolt16must be inside of the slot of Bike arm assembly 1
3
.
Step 5Based on Step 4, install the bridge supports
6
by using 3/8"-16*3/4"carriage bolt15and 3/8"-16 locknuts17at two ends
for positioning.(fig.5)
Step 6Fasten 1/2"-13*2-7/8”hex bolt
on 2”Square Tube Bracket 14 by using 1/2"-13 nut
.(fig.6)
Step 7Install the 4
th
bolt and locknut on the platform1and connection plate as fig.7 showing.
Step 8Install the 2”Square Tube Bracket 2 (
5
), fasten it with 5/8"-11*2-3/4" hex bolt
and locknut
, then insert Pin3
,
and use split pin11for security. (fig.8)
Step 9Fit the Platform Halve
1
on vehicle by using Pin 28, sercure it with split pin11. Notice: Platform with red reflector
tapes12should be installed backward, see fig. 9-10.
Step 10Install Safety clip
7
on Bike arm assembly 13as fig. 11 showing.
Step 11Install Bike arm assembly 2
2
by using
9
○11○
18
and Connecting plate10as fig. 12, the effect as fig.13.
Step 12Level and adjust the position; then tighten all hardware at this time.
FIG.1
FIG.2
FIG.3
FIG.4
15
16
4
1
14
17
Leave it unassemble for the moment
13
3
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