Dee Zee DZ370641 User Manual

(W)
INSTALLATION INSTRUCTIONS
SIDE BARS - 3” ROUND AND OVAL
JEEP WRANGLER 2DR 07-13
PART # DZ 370641/DZ 370643
SIDE BARS
1
Driver/Left Sidebar
4
10mm x 30mm OD x 2.5mm Flat Washers
1
Passenger/Right Sidebar
4
8-1.25mm x 35mm Hex Bolts
1
Driver/Left Front Mounting Bracket
8
8-1.25mm x 25mm Hex Bolts
1
Passenger/Right Front Mounting Bracket
12
8mm Lock Washers
1
Driver/Left Rear Mounting Bracket
4
8mm x 28mm OD x 3mm Large Flat Washers
1
Passenger/Right Rear Mounting Bracket
8
8mm x 24mm OD x 2mm Standard Flat Washers
1
4mm Allen Tool
8
6-1.0mm x 25mm Button Head Allen Bolts
4
10-1.5mm x 35mm Hex Bolts
8
6mm Nylon Lock Nuts
4
10mm Nut Plates
8
6mm x 18mm OD x 1.6mm Flat Washers
4
10mm Lock Washers
8
6mm x 22mm OD x 2mm Large Flat Washers
4) 10mm Nut Plates
Longer Passenger Side Rear Bracket
Longer Driver Side Rear Bracket
Shorter Driver Side Front Bracket
Shorter Passenger Side Front Bracket
Note: Pay very close attention to the
overall length of the Brackets and
direction of mounting tabs
PARTS LIST
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY. FACTORY INSTALLED OR AFTERMARKET "ROCK RAILS," SIDE STEPS OR RUNNING BOARDS MUST BE REMOVED.
2. Start installation toward the front of the driver side of the vehicle. Determine if the vehicle is has an open floor panel or a threaded hole in the floor panel for the top tab on the Bracket, (Figures 1 & 3).
a. Vehicles open mounting location: Insert (1) 10mm Nut Plate into the large square opening in
the floor panel. Line up the threaded nut with the small hole in line with the tab on the Bracket, (Figures 2A & 2B). Bolt the Bracket to the Nut Plate with (1) 10mm x 35mm Hex Bolt, (1) 10mm Lock Washer and (1) 10mm Flat Washer. Do not tighten hardware, (Figure 4).
b. Vehicles with factory threaded hole in floor panel: Bolt the tab on the Bracket to the
threaded hole in the floor panel with (1) 8mm x 35mm Hex Bolt, (1) 8mm Lock Washer and (1) 8mm x 28mm OD Large Flat Washer, (Figures 3 & 4). Do not tighten hardware.
3. Line up the mounting plate on the Bracket with the (2) factory holes in the pinch weld. Bolt the Mounting Bracket to the back of the pinch weld using the included (2) 6mm x 25mm Button Head Allen Bolts, (2) 6mm x 18mm Small Flat Washers, (against pinch weld), (2) 6mm x 22mm OD Large Flat Washers, (inside against the bracket) and (2) 6mm Nylon Lock Nuts, (Figure 4). Leave loose at this time.
4. Repeat Steps 2 - 3 for driver side rear Mounting Bracket installation, (Figures 3, 5A & 5B). NOTE: Determine correct rear Bracket installation procedure for your model year:
a. 2007 - 8: Use only the center hole on the Bracket and (1) 6mm x 25mm Allen Bolt, (1) 6mm
Small Flat Washer (outside) and (1) 6mm Large Flat Washer, (inside against bracket), and (1) 6mm Nylon Lock Nut to attach rear bracket to the back of the pinch weld, (Figures 6 & 7).
b. 2008 - 12: Requires (2) 6mm Allen Bolts, (2) 6mm Small Flat Washers (outside) and (2) 6mm
Large Flat Washers, (inside against bracket), and (2) 6mm Nylon Lock Nuts to attach rear bracket to back of pinch weld, (Figures 6 & 8).
Page 1 of 3 03/19/12 Rev2 (DP)
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