Page 1
Tool Boxes
Thank you for choosing Dee Zee to add function and accessorize your vehicle. Dee Zee has been a staple
brand in the truck accessory market since 1977 and we hold a reputation of quality manufacturing
based in America’s Heartland. Our products are born through careful engineering and backed by industry
leading warranty programs. We appreciate the opportunity to serve you and your vehicle!
Review the instruction pages in their entirety to prepare the required tools
Warning: The included J-Bolts must be used during installation to secure the crossover tool box to the truck
bed. Do NOT use self-tapping screws on crossover tool boxes. Self-tapping screws can be used only on chest
style tool boxes being installed to the truck bed. Tie downs designed specifically for Ford aluminum body
trucks also are available.
The tool box warranty is void if one of these securing methods is not used.
Note: Dee Zee tool boxes are NOT air tight. An air-tight seal allows condensation to form inside of the box,
causing the contents to be susceptible to mold or rust. Dee Zee boxes feature various bulb seals and foam
gaskets on the lid to help resist weather elements.
Tool box locks are provided as a theft deterrent and they should always be engaged to prevent easy access to
the contents of your tool box when not in use. Contents stored in the tool box are the responsibility of the
user and Dee Zee disclaims responsibility of theft. Dee Zee does not insure any loss of contents.
Cleaning: To be entitled to all warranty rights offered with the product, Dee Zee tool boxes need to be cleaned
regularly with a mild detergent. Do NOT use abrasive cleaners. For stainless steel products, the application of a
high grade automotive wax is recommended.
Page 2
Note:
Please take time to read all of the instruction before beginning
this installation.
Unless you are using a Dee Zee premium tool box mounting
kit, use J-bolt provided or the WARRANTY IS VOID.
DO NOT USE self tapping screws to mount.
Dee Zee Toolbox Installation Instructions
Congratulations on your purchase of a quality Dee Zee product. Dee Zee is
recognized as having the highest quality running boards and accessories on
the market today. We have earned this reputation by offering our customers
a product they can be proud to place on their vehicles. Dee Zee meets all
the criteria of manufacturing a custom-fit product which guarantees it to
be the easiest product to install.
Note:
Page 3
NOTE: NOT ALL TOOL BOX MODELS
Although a single lid tool box is pictured,
COME WITH A TRAY.
this instruction works for all cross over boxes.
VARIES
X1
TBTRAY-18A
X1
PN 549
X2
PN 90
X2
PN 113
X2
PN 89
X2
PN 550
X2
FGT 12
X2
WRENCH/RATCHET
9/16"
TAPE
MEASURE
13/32" DRILL BIT
A B
Dee Zee Brite Tread Tool Box Installation Instruction
Dee Zee Brite Tread Tool Box Installation InstructionDee Zee Brite Tread Tool Box Installation Instruction
Dee Zee Brite Tread Tool Box Installation Instruction
TOOL BOX TRAY (OPTIONAL)
C D F
J-BOLT
VINYL CAP GASKET
3/8" NUT 3/8" WASHER
E
G H
3/8" LOCK WASHER
TOOLS REQUIRED
Page 4
TO INSTALL TOOL BOX IN TRUCK BED:
Peal the backing covering the adhesive on the gasket [H].
Apply the gasket to the underside of the tool box.
1
Place the tool box in the truck and center it on the vehicle. Use a tape measure to check center.
2
Open the lid to make sure there is sufficient clearance for the cab.
Page 5
Once the tool box is centered, mark and drill the mounting hole for the J-hook.
The mounting hole should be near the center of the box, and near the lip of the truck bed rail
TOP VIEW OF TOOL
BOX BODY IN TRUCK BED
Note:
After you have marked
the location to drill,
slide the tool box towards
the side you are not
Drill a 13/32" hole on each end of the tool box.
drilling to make sure
Be sure to drill between the edge of the tool box and the bed rail.
you don't hit the bedrail
with the drill bit.
3
LIP OF TRUCK BED RAIL
UNDER TOOL BOX
HOLE FOR J-BOLT SHOULD BE
IN THIS AREA
Page 6
Once the holes are drilled, attach the tool box using the J-bolt [C], 3/8" washer [E], 3/8" lock washer [F],
and 3/8" nut [D]. Use a 9/16" deep well socket, or a 9/16" wrench to tighten.
Once the tool box is secured, place the vinyl cap [G] on the exposed J-bolt threads.
MAINTENANCE INSTRUCTIONS:
All locks, latches, latching rods, and hinges should be lubricated periodically to assure smooth
and proper operation for the life of the tool box.
4
Page 7
TOOL BOX LATCH ADJUSTMENT
NOTE: TOOL BOX LATCH WAS PRESET AT THE FACTORY. MAKE SURE THE LATCH IS ADJUSTED TO
THAT OF YOUR DESIRED SEAL.
ALSO, PERIODIC ADJUSTMENT MAY BE NEEDED OVER TIME.
PLEASE REFER TO LATCH ADJUSTMENT INSTRUCTION BELOW.
1)
Keeping the striker plate perpendicular to the lid, adjust the striker location left and right to
align the pin with the latch as shown below. The dot identified by the arrow shows the
preferred location of the striker pin.
2)
When the striker pin is correctly centered, tighten top bolt to set the location.
Page 8
3)
Set the pin depth to ensure that the head will clear the latch.
4)
Tighten the pin in the lowest location, and close the lid. If the lid is able to move up and down
when latched, the latch pin needs adjusted. Adjust the pin up the approximate amount the lid is
able to move and retighten. Repeat as necessary.
Page 9
Page 10
Loading...