DeDietrich Elitec DTG 1304 Eco.NOx/V, Elitec DTG 1305 Eco.NOx/V, Elitec DTG 1306 Eco.NOx/V Technical Instructions

Elitec
DTG 1300 Eco.NOx/V
Gas-fired boilers
English
23/06/05
Technical
instructions
Contents
Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1 Important recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2 Composition of the range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3 Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7 Package list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1 Implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2 Levelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Control panel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Connecting the furnace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1 Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2 Connecting the gas channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3 Connecting to a chimneye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Adapting to another gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
1 Attaching the label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2 Changing the burner injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3 Changing the ignition burner injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4 Setting the injector pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
5 Pressure settings and calibrated injector markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Commissionning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
1 Refilling the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2 Final checks before commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3 Commissionning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4 Furnace operation equipped with safety box 577 DBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
5 Checks and adjustments after commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
1 Cleaning main burner and ignition burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2 Cleaning heater body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5
Incidents and solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Declaration of compliance
1
Declaration of compliance A.R. 8/1/2004 - BE
Manufacturer DE DIETRICH THERMIQUE S.A.S.
57 rue de la gare F-67580 MERTZWILLER
+33 3 88 80 27 00
*
+33 3 88 80 27 99
+
Issued by See end of notice
We hereby certify that the range of equipment specified below is in accordance with the format stated in the EC declaration of comformity, that it is manufactured and distributed in accordance with the regulations and requirements in European Directives and with the regulations and requirements defined in the Royal Decree dated 8th January 2004.:
Product type Floor-standing gas boiler DTG 1300 Eco.NOx/V Formats 18, 24, 30 kW Standard applied - Royal Decree dated 8th January 2004
- 90/396/EEC Gas Appliance Directive
Reference Standard : EN 297 ; EN 437
- 73/23/EEC Low Voltage Directive
Reference Standard : EN 60.335.1
- 89/336/EEC Electromagnetic Compatibility Directive
Reference Standard : EN 61000-6-3 ; EN 61000-6-1
- 92/42/EEC Efficiency Directive * *
Low temperature gas boiler
Inspecting organisation Gas Wärme Institut / DVGW PV N° 14846 (06/01/2004) Measured values NOx: < 70 mg / kWh
CO: < 10 mg / kWh
Date: 22 juin 2004 Signature
Technical Director Mr. Bertrand Schaff
1
23/06/05 - 300002940-001B DTG 1300 Eco.NOx/V
3

1 Important recommendations

Introduction

For a proper operating of the boiler, follow carefully the
instructions.
Any intervention on the appliance and heating equipment
must be carried out by a qualified technician.
The manufacturer is not liable for any improper use of the
appliance or failure to maintain or install the unit correctly (the user shall take care to ensure that the system is installed by a qualified fitter).

2 Regulations

Certificate of compliance

For the application of article 25 of the modified decree dated 02/08/ 1977 and of article 1 of the modifed decree dated 05/02/1999, the installation engineer must be in possession of the certificates of compliance approved by the Ministries in charge of construction and gas safety:
- Different forms (forms 1, 2 or 3) for a new gas installation
- "Model 4" in particular after replacing a furnace with a new one

Residential buildings

Statutory terms and conditions of installation and maintenance:
The installation and maintenance of the appliance must be carried out by a qualified professional in compliance with the statutory texts of the codes of conduct in force, particularly:
- Order of 2 August 1977 Technical and safety rules applicable to combustible gas and liquefied hydrocarbon installations situated inside residential buildings and their annexes.
- NF P 45-204 standards Gas installation, (formerly DTU 61-1, gas installations: April 1982, addendum no 1: July 1984).
Check that the equipment is properly set for the type of gas
used.
Keep to the polarity shown on the terminals : phase (L),
neutral (N) and earth
Check the seal on the gas and water pipe connections.

Establishments open to the public

Statutory terms and conditions of installation:
The installation and maintenance of the appliance must be carried out in compliance with the statutory texts and rules of the codes of conduct in force, particularly:
- Safety regulations against fire and panic in establishments open to the public:
a. General regulations For all appliances:
- Articles GZ - Installations operating on combustible gases and liquefied hydrocarbons.
Then, depending on use:
- Articles CH-Heating, ventilation, refrigeration, air conditioning and production of steam and domestic hot water.
b. Instructions specific to each type of establishment open to the
public (hospitals, stores, etc.)
4
.
- Local Sanitary Regulations For appliances connected to the electricity network:
- NF C 15-100 standards Low voltage electrical installation - Rules..
4

3 Symbols used

Symbols used
Caution danger
Risk of injury and damage to equipment.
Attention must be paid to the warnings on safety
of persons and equipment.
Z
Specific information
Reference
Information must be kept in mind to maintain
comfort.
Refer to another manual or other pages in this
instruction manual.
23/06/05 - 300002940-001B DTG 1300 Eco.NOx/V
5

1Introduction

Description

The ELITEC DTG 1300 Eco.NOx/V boiler is a floor-standing cast iron gas-fired boiler with an atmospheric burner with very low pollutant emission with integrated domestic hot water production. The boiler must only be connected to a chimney.
The design of the cast iron heater body with interleaved spurs gives very high performance. Also, the baffling in the smoke circuits limits the natural chimney effect and gives high performance yields.

2 Composition of the range

Heating and domestic hot water

- DTG 1300 Eco.NOx/V or H Panel B: Boiler with (110 ou 130 l) domestic hot water tank and electronic command panel
- DTG 1300 Eco.NOx/V or H Panel E: Boiler with (110 ou 130 l) domestic hot water tank and electronic command panel with extractable or built-in Easymatic regulator

3 Certifications

3.1 Introduction
97/23/CE Directive
The boilers are equipped with an anti smoke release safety device ; they may therefore be installed in inhabited areas. It consists of a thermostat located in the anti-blowback which causes the burner to stop for 15 minutes. This is indicated by an alarm light flashing on the control panel. The boiler automatically restarts after 15 minutes if the cause of the cut off has been removed.
The tightly packed insulation of the boiler equipment reduces losses into the atmosphere to very low levels.
- DTG 1300 Eco.NOx/V or H Panel D: Heater with (110 ou 130 l) domestic hot water tank and DIEMATIC 3 electronic command panel
The command panel gives priority to producing domestic hot water.
Gas and oil boilers with a maximum operating temperature of 110°C and hot water tanks with a maximum operating pressure of 10 bar pertain to article 3.3 of the directive, and therefore, cannot be CE­marked to certify compliance with the directive 97/23 EC.
De Dietrich boilers and DHW tanks conform to the regulations in article 3.3 of the 97/23/CEE Directive and is backed by the CE mark for the 90/396/CEE, 92/42/CEE, 72/73 CEE and 89/336/CEE directives.
CE identification no: CE-0085BP0002 Type B11
boiler
BS
The boilers leave the factory operating with H natural gas. To operate with L Natural gas or with propane: see chapter "Adapting to another gas"
France:
Thermal performance level (according to NFD 30-002): B300 Performance class III boiler according to ATG B 84
recommendations.
Switzerland:
Boilers are tested under the LRV-92 standard.
6

3.2 User country

User country Gas category Gas type Connection pressure (mbar)
FR
ES, PT, IE, CH, GB, DK, CZ, GR
IT, SE, NO, FI, IS
AT
DE
NL
LU
HU
II
II
II
II
II
II
II
2ESi3P
2H3P
I
2H
2H3P
2ELL3P
2L3P
2E3P
2ES3P
G20 20 G25 25 G31 37 G20 20 G31 30/37
G20 20 G20 20
G31 50 G20 20 G25 20 G31 50 G25 25 G31 50 G20 20 G25 20 G31 50 G20 25
G25.1 25
G31 30/50

4Main parts

1 2 9
6 4
8518N070
10
11
3
5 8 7
18
19
Gas regulation block: It has a progressive opening,
2
regulation valve and safety valve in series which is controlled by the boiler adjustment dial.
3
Gas inlet
4
Burner
5
Flame inspection window
Ignition electrode: This ensures ignition burner ignition using
6
a high voltage spark.
Ionisation probe: This detects the presence of a burner
7
ignition flame through ionisation.
8
Ignition burner
9
Ignition burner gas supply pipe
Anti-smoke release thermostat (located on the rear wall of
the anti-blowback device): In the event of smoke release, the burner is cut and the boiler goes into standby for 15 minutes. It
10
must not be switched off or moved at any time.The boiler restarts normally after this thermostat has cooled and the 15 minutes has finished (indicated by an alarm indicator flashing on the command panel).
11
Sensor tube
18
Domestic hot water tank
19
Flange for the domestic hot water tank
Safety box: Mounted on the gas block to ensure and check
1
ignition sequences, plus burner operation and extinguishing sequences.
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7

5 Technical characteristics

DTG ... Eco.NOx 1304 1305 1306
Nominal power Pn kW 12 18 24 Power input kW 13,4 20,1 26,7
Gas flow rate
- Natural gas H (G20)
- Natural gas L (G25)
- Propane (G31)
(1)
(1)
3
/h
m
3
/h
m
1,42 2,13 2,83 1,65 2,47 3,29
kg/h 1,04 1,56 2,07 Number of cast iron parts 3 4 5 Number of nozzles 2 3 4 Mass flue gas flow rate (G20) kg/h 48 53 70 Smoke temperature °C 100 120 125
Minimal ionisation current
(2)
µA 0,3 0,3 0,3
Required depressurisation at the nozzle mbar 0,05 0,05 0,05 Min water temperature °C 30 30 30 Max water temperature °C 90 90 90 Maximum admissible operating pressure bar 4 4 4 Electrical connection V-HZ 230-50 230-50 230-50 Absorbed electrical power
(Heating mode)
W121212
Gas connection inch R 1/2 R 1/2 R 1/2 Water connection inch R 1 R 1 R 1
Smoke connection (internal diameter) mm
110 / 111
(3)
110 / 111
(3)
125 / 130 Water capacity l 7,1 8,8 10,5 Loss of hydraulic circuit load at
T = 15 K
mbar 4 8 15 Net weight kg 87 100 118 Shipping weight kg 97 113 133 Tank storage capacity l 110 110 130 Hourly flow at
Specific flow à T = 30 K selon EN 625 Flow in 10 minutes à
(1)
15°C / 1013 mbar
(2 )
In order to measure the ionisation current, take out the ionisation
T = 35 K
T = 30 K
(4) (6)
(4) (6)
l/h 440 590 690 l/min 19,0 19,0 22,0 l/min 190 190 220
cable connector and insert a micro-ammeter.
(3)
According to the national standard (possible adaptation of the two
diameters).
(4)
Domestic cold water à 10°C
(5)
Domestic hot water at 45°C
Primary input temperature at 80°C
(6)
Set DHW temperature chaudière à 80°C Domestic hot water à 40°C Tank load temperature at 60°C
1 mbar = 10 mmCE = 10 daPa = 100 Pa
(3)
8

6 Main dimensions

(1)
Adjustable feet : basic sizes : 40 mm. Can be adjusted from 40 mm to 55 mm. All height dimensions are given with a feet setting of 40 mm (see chapter Levelling).
(2)
According to the national standard (possible adaptation of the two diameters)
R = Thread G = Exterior cylinder thread, sealed by flat joint
Heating outlet
1
R 1 (1") for one single boiler G1 (1") for boiler with DHW tank
Heating return
2
R 1 (1") for one single boiler G1 (1") for boiler with DHW tank
Filling and emptying tap (connection for 14 mm interior diameter
3
pipe)
4 Gas inlet ø K 5 Smoke nozzle ø B

7 Package list

Pack
no.
GL 30 GL 11 GL 12
GL 25 GL 26 GL 35 GL 27
Boiler assembly
Control panel
Description Reference
DTG 1304 Eco.NOx/V DTG 1305 Eco.NOx/V DTG 1306 Eco.NOx/V
B (Base)
E (Easymatic)
ER (Easyradio)
D (Diematic 3)
8518-9024 8518-9025 8518-9026
8518-7000 8518-7001
100000473
8518-7002
6 Hot water outlet R 3/4 (3/4") 7 Circulation R 3/4 (3/4") 8 Cold water inlet R 3/4 (3/4")
IN ORDER TO FACILITATE BLEEDING, the installation must be
filled via the drainage/filling valve.
Formats DTG
...Eco.NOx/V
øB
C 100 93 85 D 156 120 84 E 550 550 635 H 143 107 71
øK (inch) R 1/2 R 1/2 R 1/2
M 182 182 267 P 878 878 1050
Refer to the applicable price list for any optional features used.
Z
1304 1305 1306
110 / 111
(2)
125 / 130
(2)
150 / 153
(2)
23/06/05 - 300002940-001B DTG 1300 Eco.NOx/V
9

Installation

5
ht
w

1 Implementation

The boiler can be installed :
- in the kitchen,
- in the cellar,
- in the boiler house. It is necessary to have in every case :
- 5 cm on one of the boiler sides,
- 70 cm minimum in front,
- and 5 at the rear. Also have the required space for installing the expansion reservoir
and the heating circulator.
5 cm from the
cm to the left or rig
Furniture
82518N07

1.1 Ventilation

The ventilation section, obligatory in the location where the heater is installed where there is a direct air inlet must conform with the DTU
61.1 (P45-204) standard and in particular with the instruction on general management (Book 1764, April 1982).
In order to avoid damage to the boilers, it is necessary to
prevent the contamination of combustion air by chlorine and/or fluoride compounds, which are particularly corrosive.
These compounds are present, for example, in aerosol sprays, paints, solvents, cleaning products, washing products, detergents, glues, snow clearing salts, etc.
Therefore :
- Do not suck in air evacuated from premises using such products:
hairdressing salons, dry cleaners, industrial premises (solvents),
premises containing refrigeration systems (risk of refrigerant
leakage), etc.
- Do not stock such products close to the boilers.
If the boiler and/or peripheral equipment are corroded by such chloride or fluoride compounds, the contractual guarantee cannot be applied.
10

2 Levelling

Levelling is done using the 4 feet located on the heater socket and using a flat screwdriver.
17
Lift the tank slightly with a lever to adjust the feet.
(1)
Adjustable feet : Basic dimension 40 mm. Can be adjusted from
40 mm
880351N7
40 mm to 55 mm.
23/06/05 - 300002940-001B DTG 1300 Eco.NOx/V
11

Control panel assembly

The command panel is attached as follows :

1. Unscrew the 2 mounting screws at the back of the column head. 2. Remove the upper casing of the boiler.

3. Unscrew the 2 mounting screws from the screen

5. Take the command panel out of its packaging.

6. Slide the panel along the front plate. Push the 1 tubes through the
lower opening on the panel case.

. 4. Take out the shutter + screen assembly.

12
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