De dietrich CONDUCTIGLASS BROCHURE

ConductiGlass
®
Lining
Note that grounding through
a Tantalum plug does not
solve the problem. As the
medium is non conductive,
the “lightning conductor”
effect of any electrode is only efficient a couple of centimetres around it.
grounding with
a Tantalum plug
is not efficient
Working principle
The principle of the ConductiGlass®solution consists in increasing the conductivity of the glass-lining to a value high enough to allow the discharge to the ground of the electrostatic charges as soon as they are created in the reaction medium, prohibiting then their accumulation up to dangerous voltages.
Practical realisation
This is achieved by adding to the glass a small quantity of very thin Platinum fibres, continuously dispersed in the whole thickness of the glass-lining. The fibres are not joined, but the glass thicknesses which are in­between them are extremely small and can be compared to a network of micro-condensers discharging in line to let the electrostatic charges flow gently to the ground without any damage for the glass-lining.
The opposite sketch compares the behaviours of ConductiGlass
®
and conventional DD 3009 glass-linings when applying them an increasing voltage (at 150 °C). Let’s have a look on the DD 3009 curve : a very weak leak current appears around 5 kV and grows regularly up to the breakdown of the glass-lining occurring around 15 kV. As far as ConductiGlass®is concerned, the leak current starts at a higher value from low voltage, then grows quickly pro­hibiting the voltage to increase :
the flow to the ground of the electrostatic charges is then as fast as their creation,
integrity of the glass-lining is preserved,
risks of explosion are dismissed.
The probleme of electrostatic charges
The mixing of non conductive products in a glass-lined reactor may lead to the development of electrostatic charges in the heart of the reaction medium. In a glass-lined reactor, insulating properties of the lining prohibit these charges to flow to the ground and enhance their accumulation up to very high voltages that become really dangerous for the operators and the equipment. All the operators are nowadays perfectly aware of the safety rules and incidents very rare. But these rules are unfortunately not applicable to all processes, and very often the accumulation of electrostatic charges cannot be avoid. This phenomenon is accelerated by the temperature as shown on the picture : for a glass thickness of 1 mm, the break­down voltage which is 40 kV at 22 °C falls down to 14 kV at 150 °C.
This major problem which was one of the last remaining in glass-lining techno­logy is solved from now on by the use of a new kind of glass-lining named
ConductiGlass®.
Working principle of
CONDUCTIGLASS®
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Voltage (kV)
Leak current (µA)
CONDUCTIGLASS®
3009 GLASS
damage !
ConductiGlass
®
Delete any risk of electrostatic damage on glass-lined equipment
INFLUENCE OF THE TEMPERATURE
0
5
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40
45
0 0,2 0,4 0,6 0,8 1 1,2 1,4
Email Thickness (mm)
Breakdown Voltage (kV)
150 ∞C 22 ∞C
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