Note that grounding through
a Tantalum plug does not
solve the problem. As the
medium is non conductive,
the “lightning conductor”
effect of any electrode
is only efficient a couple
of centimetres around it.
grounding with
a Tantalum plug
is not efficient
Working principle
The principle of the ConductiGlass®solution consists in increasing
the conductivity of the glass-lining to a value high enough to allow
the discharge to the ground of the electrostatic charges as soon as
they are created in the reaction medium, prohibiting then their
accumulation up to dangerous voltages.
Practical realisation
This is achieved by adding to the glass a small quantity of very thin
Platinum fibres, continuously dispersed in the whole thickness of
the glass-lining.
The fibres are not joined, but the glass thicknesses which are inbetween them are extremely small and can be compared to a network
of micro-condensers discharging in line to let the electrostatic charges
flow gently to the ground without any damage for the glass-lining.
The opposite sketch compares the behaviours of ConductiGlass
®
and conventional DD 3009 glass-linings when applying them an
increasing voltage (at 150 °C). Let’s have a look on the DD 3009
curve : a very weak leak current appears around 5 kV and grows
regularly up to the breakdown of the glass-lining occurring around
15 kV. As far as ConductiGlass®is concerned, the leak current
starts at a higher value from low voltage, then grows quickly prohibiting the voltage to increase :
the flow to the ground of the electrostatic charges
is then as fast as their creation,
integrity of the glass-lining is preserved,
risks of explosion are dismissed.
The probleme of
electrostatic charges
The mixing of non conductive products
in a glass-lined reactor may lead to the
development of electrostatic charges in
the heart of the reaction medium.
In a glass-lined reactor, insulating
properties of the lining prohibit these
charges to flow to the ground and enhance
their accumulation up to very high voltages
that become really dangerous for the
operators and the equipment. All the
operators are nowadays perfectly aware
of the safety rules and incidents very
rare. But these rules are unfortunately
not applicable to all processes, and very
often the accumulation of electrostatic
charges cannot be avoid.
This phenomenon is accelerated by the
temperature as shown on the picture :
for a glass thickness of 1 mm, the breakdown voltage which is 40 kV at 22 °C
falls down to 14 kV at 150 °C.
This major problem which was one of
the last remaining in glass-lining technology is solved from now on by the use
of a new kind of glass-lining named
ConductiGlass®.
Working principle of
CONDUCTIGLASS®
0
50
100
150
200
250
300
350
400
450
500
34567891011121314151617181920
Voltage (kV)
Leak current (µA)
CONDUCTIGLASS®
3009 GLASS
damage !
ConductiGlass
®
Delete any risk of
electrostatic damage
on glass-lined
equipment
INFLUENCE OF THE TEMPERATURE
0
5
10
15
20
25
30
35
40
45
0 0,2 0,4 0,6 0,8 1 1,2 1,4
Email Thickness (mm)
Breakdown Voltage (kV)
150 ∞C
22 ∞C