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BPB 401
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DeDietrich BPB 150, BPB 300, BPB 200, BPB 401, BPB 501 Installation, User And Service Manual

MW-L000570-03
en
Installation, User and Service Manual
Independent domestic hot water tanks
BPB 150...501

Contents

2 BPB 150...501 300027336 - v06 - 13062019
Contents
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.1 Manufacturer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.2 Installer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.3 User's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Homologations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.2 2014/68/UE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.1.3 Ecodesign Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.1 Specifications of the domestic hot water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Description of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.2 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Installation regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Choice of the location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2.1 Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2.2 Position of the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2.3 Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Positioning the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Levelling the domestic hot water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.3 Putting the domestic hot water sensor in place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.4.1 Example with a wall-hung boiler or a heat pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.4.2 Example with a floor-standing boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.4.3 Safety unit (except France) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.4.4 Safety unit (only for France) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5 Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.5.1 Hydraulic connection of the primary circuit (exchanger circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5.2 Connecting the tank to the domestic water circuit (secondary circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Protection against Legionella (500 litres only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2 Commissioning the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3 Domestic water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2 Safety valve or safety unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
8.3 Cleaning the casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.4 Checking the magnesium anode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.5 Removing limescale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.6 Removing and reinstalling the inspection hatches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
8.6.1 Remove the inspection hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
8.6.2 Putting the inspection hatches back in place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
8.7 Maintenance form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9 Disposal and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
10 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Contents
300027336 - v06 - 13062019 BPB 150...501 3
10.2 Domestic hot water tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11.2 Terms of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
12 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12.1 Product fiche - Hot water storage tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1 Safety

4 BPB 150...501 300027336 - v06 - 13062019
1 Safety

1.1 General safety instructions

Danger This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance should not be carried out by children without adult supervision.
Warning
1.2
In order to limit the risk of being scalded, a thermostatic mixing valve must be installed on the domestic hot water flow pipes. The thermostatic mixing valve must be set to maximum at 60 °C.

Recommendations

Warning Do not neglect to service the appliance. Service the appliance regularly to ensure that it operates correctly.
Warning Only qualified persons are authorised to assemble, install and maintain the installation.
Caution Heating water and domestic water must not come into contact with each other. Domestic water must not circulate through the exchanger.
To benefit from extended warranty cover, no modifications should be made to the appliance. Insulate the pipes to keep heat losses to a minimum.
Only remove the covers for maintenance and breakdown repair operations and put the covers back in place once these operations are complete.
Warning stickers

1.3 Liabilities

300027336 - v06 - 13062019 BPB 150...501 5
1 Safety
The instructions and warnings affixed to the appliance must never be removed or covered and must remain legible during the entire lifespan of the appliance. Immediately replace damaged or illegible instructions and warning stickers.
1.3.1
Our products are manufactured in compliance with the requirements of the various Directives applicable. They are therefore delivered with the documents necessary. In the interests of the quality of our products, we strive constantly to improve them. We therefore reserve the right to modify the specifications given in this document.
Our liability as manufacturer may not be invoked in the following cases:
Failure to abide by the instructions on installing and maintaining the appliance. Failure to abide by the instructions on using the appliance. Faulty or insufficient maintenance of the appliance.
1.3.2
The installer is responsible for the installation and initial commissioning of the appliance. The installer must observe the following instructions:

Manufacturer's liability

marking and any

Installer's liability

Read and follow the instructions given in the manuals provided with the appliance. Install the appliance in compliance with prevailing legislation and standards. Carry out initial commissioning and any checks necessary. Explain the installation to the user. If maintenance is necessary, warn the user of the obligation to check the appliance and keep it in good working order. Give all the instruction manuals to the user.

1.3.3 User's liability

To guarantee optimum operation of the system, you must abide by the following instructions:
Read and follow the instructions given in the manuals provided with the appliance.
1 Safety
6 BPB 150...501 300027336 - v06 - 13062019
Call on a qualified professional to carry out installation and initial commissioning. Get your installer to explain your installation to you. Have the required inspections and maintenance carried out by a qualified installer. Keep the instruction manuals in good condition close to the appliance.
2 Symbols used
1
2
MW-6000691-1
300027336 - v06 - 13062019 BPB 150...501 7

2.1 Symbols used in the manual

2 Symbols used

This manual uses various danger levels to draw attention to special instructions. We do this to improve user safety, to prevent problems and to guarantee correct operation of the appliance.
Danger Risk of dangerous situations that may result in serious personal injury.
Danger of electric shock Risk of electric shock.
Warning Risk of dangerous situations that may result in minor personal injury.
Caution Risk of material damage.

2.2 Symbols used on the equipment

Fig.1
Important Please note: important information.
See Reference to other manuals or pages in this manual.
1 Before installing and commissioning the appliance, carefully read
the instruction manuals provided
2 Dispose of used products in an appropriate recovery and recycling
structure

3 Technical specifications

8 BPB 150...501 300027336 - v06 - 13062019
3 Technical specifications

3.1 Homologations

3.1.1 Certifications

This product complies with the requirements of the following European Directives and Standards:
Low Voltage Directive 2014/35/EU Generic standard: EN 60335-1 Relevant standards: EN 60335-2-40, EN 60335-2-21
Electromagnetic Compatibility Directive 2014/30/EU Generic standards: EN 61000-6-3, EN 61000-6-1 Relevant Standard: EN 55014

3.1.2 2014/68/UE Directive

This product conforms to the requirements of European Directive 2014/68/UE, article 4, paragraph 3, on pressure equipment.

3.1.3 Ecodesign Directive

This product conforms to the requirements of European Directive 2009/125/EC on the ecodesign of energy-related products.

3.2 Technical data

3.2.1 Specifications of the domestic hot water tank

Tab.1
Unit BPB 150 BPB 200 BPB 300 BPB 401 BPB 501
Primary circuit: (Ex changer)
Maximum operating tem perature
Maximum operating pressure
Exchanger capacity litres 5.6 8.1 11.4 14.8 20.8
Exchange surface
Water resistance at 3
3
/h
m
Secondary circuit (do mestic water)
Maximum operating tem perature
Maximum operating pressure
Water capacity litres 145 195 290 385 485
Weight
Shipping weight (gross) kg 68 90 119 149,5 184,5
Weight of the domestic hot water tank (net)
Performances related to the boiler type
Output exchange
(1)
°C 110 110 110 110 110
MPa (bar) 1 (10) 1 (10) 1 (10) 1 (10) 1 (10)
2
m
kPa 12 14 17 20 26
°C 95 95 95 95 95
MPa (bar) 1 (10) 1 (10) 1 (10) 1 (10) 1 (10)
kg 51,5 78 106,5 137 172
kW 29 39 54 68 86
0.84 1.20 1.70 2.20 3.10
3 Technical specifications
300027336 - v06 - 13062019 BPB 150...501 9
Unit BPB 150 BPB 200 BPB 300 BPB 401 BPB 501
Hourly flow rate (Domes
litres/h 710 960 1330 1670 2110
tic hot water, ∆T = 35
(1)
°C)
Draw-off capacity (∆T = 30°C) (10 minutes)
(2)
Standby heat loss
Litres/10
250 340 520 670 800
min
kWh/24 h 1,10 1.30 1,60 1,68 1,97
(ΔT=45K)
Performance N
(1)
Primary temperature: 80 °C - Domestic cold water inlet: 10 °C - Domestic hot water outlet: 45 °C - Primary flow rate: 3 m3/h
(2) Primary temperature: 80 °C - Domestic cold water inlet: 10 °C - Domestic hot water outlet: 40 °C - Domestic hot water tank: 60 °C
L
2.5 4.7 11 16 20
Technical data - Hot water storage tank
Tab.2 Technical parameters for hot water storage tank
Product name BPB 150 BPB 200 BPB 300 BPB 401 BPB 501
Storage volume V l 145 195 290 385 485
Standing loss S W 46 54 67 70 82

4 Description of the product

10 BPB 150...501 300027336 - v06 - 13062019
4 Description of the product

4.1 General description

BPB 150...501 are high performance independent domestic hot water tanks.
BPB 150...501 domestic hot water tanks can be connected to central heating boilers used for heating domestic hot water.
Main components:
The tanks are made of high-quality steel lined with food-quality standard enamel vitrified at 850 °C, which protects the tank from corrosion. The heat exchanger welded into the tank is made of smooth tubing; its external surface, which is in contact with domestic water, is enamelled. The appliance is insulated with polyurethane foam, which helps to reduce heat losses. To facilitate material recycling, the insulation can be easily removed from the vessel. The external casing is made of ABS. The tanks are protected against corrosion by one or more magnesium anodes.

4.2 Standard delivery

The delivery includes:
One domestic hot water tank. One installation, user and service manual.
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