2mm (3/32") MAX. CLEARANCE
2mm (3/32") MAX.
Allow 75mm (3") CLEARANCE
FOR HANDLE
DISTANCE BETWEEN DOOR FRAMES WILL VARY BUT SHOULD NOT EXCEED 9mm (3/8")
48mm (1.7/8")
83mm (3.1/4")
19mm (3/4")
22.5mm (7/8")
GAP max. 2–9mm (3/32–11/32")
Align to edge of door frames for hole
alignment on reverse side.
B
C
A
DOOR/FRAME EDGE
LOCK BODY
KEEPER
A
DOOR/FRAME EDGE
DD
(fold)
EE
(fold)
IMPORTANT: If printing these Instructions from
an electronic file (e.g. website download), be sure to
check that dimensions shown here measure correctly,
as differences in print-outs may result in inaccurate
template holes.
DRILLING TEMPLATE
PULLBOLT FACE-MOUNT MODEL
PULLB000027PA •Instr_D&DPullBolt_FM (20/6/05)
Changing from left- to right-hand fitting
1. Remove the key and
place the Lock Body
face down. Remove
the four corner screws
but DO NOT REMOVE
the two center screws
(shown at A).
Face-Mount model
2. Pick up the Lock Body
with both hands, being
careful to hold together
the front and back covers
(to prevent internal components moving). Turn over
the Lock Body and place
down on a at surface.
3. Lift the front cover and
place to one side. Lift the
bolt and ip it over as
shown, and place it back in
the cradle so that the pin
ts into the slot - either of
the two slots will work.
4. Replace the front cover and
re-t the four screws.
DO NOT use power screwdrivers;
use hand tools.
Optional: Blind Covers
(available separately)
Steel washer
Plastic washer
Face-Mount model
PULLB000026PA •Instr D&DPullBolt FM (14/12/11)
Optional: Fixing Legs
(available separately)
FITTING INSTRUCTIONS FACE-MOUNT MODEL
The D&D PullBolt™ is designed to provide added security to shopfronts, doors, frames and gates. The
locking mechanism is a “deadlock” design, meaning that it has to be locked in either the open or closed
positions to allow removal of the key. The PullBolt has a throw of 11/4” (32mm) and remains captured in
the Lock Body when locked in the open position. The PullBolt is designed to be mounted on the exterior of
doors and gates, so that the mounting-screw heads are concealed from manipulation.
Note: In the text below, the word “door” substitutes for “gate”.
Preparation: Before installing this D&D PullBolt™:
- ensure the maximum gap between the two mounting frames does not exceed
protrusion into the Face-Mount Keeper of
3
/4” (19mm).
3
/8” (9mm). This will ensure a minimum bolt
- ensure there is at least 3” (75mm) of handle clearance to allow the bolt to retract when opening. Refer to the Drilling
Template.
- ensure the handing is correct. The PullBolt is factory assembled to be mounted onto a left-hand opening door. To rotate the
bolt to t right-hand opening see the instructions on the reverse side.
Tools required: Electric or cordless drill,
7
/16” dia. (11mm dia.) drill bit, 6mm Allen key, square, hammer, centerpunch,
pointed implement, pencil, adhesive tape (for temporarily taping the template to the frame as required).
Installation procedure:
1. Determine the position where you intend mounting the PullBolt, and, with the pencil, mark a ne, level centerline across
the face of the frames. This will be centreline ʻAʼ. Use the square to mark this centreline around to the sides of the frames
- and then around to the rear of the frames. This is to ensure correct alignment of all drilled holes.
2. Fold the drilling template at lines B, C, D and E then align the template line A with the marked centreline on the frame.
3. Line up the door edge with the ʻDOOR/FRAME EDGEʼ line on the template on the ʻLOCK BODYʻ side, and allow a maxi-
mum of
3
/32” (2mm) clearance. Mark the center points in two places using a pointed implement, then centerpunch these
points. Repeat this procedure for the ʻKEEPERʼ side.
4. Remove the drilling template and move it to the rear of the frame. Re-position the template using line ʻCʼ for the LOCK
BODY and line ʻBʼ for the KEEPER side and follow the same alignment procedure as completed for the front. This ensures ac-
curate, level drilling through the door sections.
5. Drill
7
/16” dia. (11mm dia.) holes fully through the frame in the places marked from both sides. (Smaller pilot holes may
assist drilling accuracy.)
6. Place the washers under the head of the M10 mounting screws and insert the screws into the rear drilled holes. A maximum thread protrusion of
applies. Contact your distributor for longer screws if required, or cut to
7
/8” (22mm) from the front of the door section and a minimum thread protrusion of 3/8” (10mm)
3
/4” (19mm) if too long.
7. Take the 6mm Allen key and secure the mounting screws rmly into the Lock Body and Keeper.
Check to ensure that the PullBolt locks securely and that there is no interference when opening the door.
The PullBolt is now ready for use.
www.ddtechglobal.com
MAINTENANCE: Lubricate the D&D PullBolt™ using only graphite powder. DO NOT use oil or grease.
For a downloadable Adobe Acrobat (.PDF) version of our Limited LIFETIME WARRANTY,
go to our website at www.ddtechglobal.com
USA: 7731 Woodwind Drive, Huntington Beach, CA 92647
AUSTRALIA: U6, 4-6 Aquatic Drive, Frenchs Forest NSW 2086
PULLB000026PA •Instr D&DPullBolt FM (14/12/11)
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