DBI SALA 2200401, 2200403, 2200402, Vacuum Anchor Horizontal Lifeline System, 2200405 User Instruction

Instructions for the following series products:

Vacuum Anchor HLL System

(See back page for specific model numbers.)

User Instruction Manual

Vacuum Anchor

Horizontal Lifeline System

This manual is intended to be used as part of an

employee training program as required by OSHA.

WARNING: This product is part of a personal fall arrest system. The user must f ollow the manufacturer’ s instructions for
each component of the system. These instructions must be provided to the user of this equipment. The user must read
and understand these instructions before using this equipment. Manufacturer’s instructions must be f ollowed for proper
use and maintenance of this equipment. Alterations or misuse of this equipment, or failure to follow instructions, may result
in serious injury or death.

IMPORTANT: If you hav e questions on the use, care, or suitability of this equipment for your application, contact DBI/SALA.
IMPORTANT: Record the product identification information from the ID label in the inspection and maintenance log in

section 9.0 of this manual.

1.0 APPLICATION

1.1 PURPOSE: The V acuum Anchor Horizontal Lifeline System is designed f or use as an anchoring means for one or

two personal fall arrest systems. Use the V acuum Anchor Horizontal Lif eline System where horizontal mobility and
fall protection are required. The system is used in conjunction with v acuum anchors.

1.2 LIMITATIONS: The following limits apply to the installation and use of the Vacuum Anchor Horizontal Lif eline
System. Other limitations may apply:

IMPORTANT : OSHA regulations state that horizontal lif elines shall be installed and used under the supervision of a
qualified person (see below for definition) as part of a complete personal fall arrest system that maintains a saf ety factor
of at least two .

Qualified Person: An individual with a recognized degree or prof essional certificate, and extensive knowledge and
experience in the subject field, who is capable of design, analysis, evaluation, and specification in the subject work,
project, or product. Refer to OSHA 1910.66, 1926.32, and 1926.502.

A. HORIZONT AL LIFELINE SPAN: The maximum span distance is 40 ft. (12.2 m) f or a single span system. F or

multiple span systems, the maximum span distance is 80 ft. (24.4 m) with a maximum subspan length of 40 ft
(12.2 m). The span length must be reduced when clear ance is limited. See section 3.0 f or clearance information.

B. ANCHORAGE STR UCTURE: The surf ace to which the V acuum Anchors are attached must meet the limitations

and strength requirements specified in instruction 5902157.

C. SYSTEM CAP A CITY : The maximum capacity of the Vacuum Anchor Horizontal Lif eline is two persons. The

maximum weight of each person, including tools and clothing, is 310 lbs. (141 kg).

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© Copyright 2005, DB Industries, Inc.

Figure 1 - Typical Single Span Horizontal Lifeline Installation

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Figure 2 - Typical Multiple Span Horizontal Lifeline Installation

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D. CONNECTING SUBSYSTEM: A DBI/SALA Force 2 Energy Absorbing Lanyard must be used as the connecting

subsystem with the Vacuum Anchor Horizontal Lifeline .

E. FREE FALL: Whenev er possible , locate the horizontal lifeline such that the user is restrained from reaching a

fall hazard. If rigging as a restraint system is not possible, rig system such that the potential free fall is
minimized by positioning the horizontal lifeline as high and as far from the edge as possible, and by limiting the
lanyard length. P otential free f all m ust not e xceed 11 ft. (3.4 m).

F. SWING F ALLS: Swing falls occur when a w orker is positioned to the side of a horizontal lif eline when a fall

occurs. The force of striking an object in a swing f all may cause serious injury or death. Swing falls can be
minimized by working as close to the horizontal lifeline as possible.

G. F ALL CLEARANCE: There must be sufficient clearance below the w orker to arrest a fall bef ore striking the lower

level or obstruction. See section 3.0 for required clearance information.

H. BODY SUPPOR T : The Vacuum Anchor Horizontal Lif eline must be used as part of a personal fall arrest system

incorporating a full body harness.

I. ENVIRONMENT AL HAZARDS: Use of this equipment in areas with environmental hazards ma y require

additional precautions to reduce the possibility of injury to the user or damage to the equipment. Hazards may
include, but are not limited to; heat, chemicals, corrosive environments, high voltage power lines, gases, moving
machinery, and sharp edges. Contact DBI/SALA if y ou have questions about using this equipment where
environmental hazards exist.

J. TRAINING: This equipment must be installed and used by persons trained in its correct application and use . See

section 4.0.

1.3 APPLICABLE ST ANDARDS: Ref er to national standards, including ANSI Z359.1 and local, state, and f ederal
(OSHA 1910.66 and 1926.502) requirements for more information on personal fall arrest systems and associated
components.

2.0 SYSTEM REQUIREMENTS

2.1 PERSONAL F ALL ARREST SYSTEM COMPONENTS: The V acuum Anchor horizontal lif eline must be used with

DBI/SALA approved components and subsystems. Substitutions or replacements made with non-approved
components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of
the complete system. Personal fall arrest components used with this system must meet all applicab le OSHA and
ANSI requirements. A full body harness must be used with this system.

2.2 PERSONAL FALL ARREST SYSTEM CONNECT ORS: Connectors are considered to be compatib le with
connecting elements when they have been designed to work together in such a way that their sizes and shapes do
not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Contact DBI/SALA
if you have an y questions about compatibility.

Connectors (hooks, carabiners, and D-rings) must be capab le of supporting at least 5,000 lbs. (22kN). Connectors
must be compatible with the anchorage or other system components. Do not use equipment that is not compatible.
Non-compatible connectors may unintentionally disengage. See Figure 3. Connectors must be compatible in size,
shape, and strength. Self locking snap hooks and carabiners are required by ANSI Z359.1 and OSHA.

2.3 MAKING CONNECTIONS: Only use self-locking snap hooks and carabiners with this equipment. Only use
connectors that are suitable to each application. Ensure all connections are compatible in size, shape and strength.
Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.

DBI/SALA connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s
user’s instructions. See Figure 4 f or inappropriate connections. DBI/SALA snap hooks and carabiners should not be
connected:

A. To a D-ring to which another connector is attached.
B. In a manner that would result in a load on the gate.

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