DBI-Sala 1231106 User Manual

Instructions for the following series products:

Web Lanyards, Rope Lanyards, D-Ring Extensions

(See back pages for specifi c model numbers.)

The Ultimate in Fall Protection

USER INSTRUCTION MANUAL

WEB AND ROPE LANYARDS, D-RING EXTENSION

This manual is intended to meet the Manufacturer’s Instructions as recommended by OSHA, and
should be used as part of an employee training program.

Figure 1 - Web and Rope Lanyards

Stitching

Lanyard

Nylon or Polyester Web Lanyard

Label

Self-Locking

Snap Hook

D-ring

Label

D-ring

Lanyard

Stitching

Self-Locking
Snap Hook

Spreader Bar

Label

Self-Locking

Snap Hook

Y-Lanyard

Self-Locking
Snap Hook

Self-Locking
Snap Hook

Wrist Loop

Label

Kevlar Web Lanyard

Nylon or Polyester Rope Lanyard

Label

Lanyard

Lanyard

O-ring

Wristlets

Stitching

Label

Wrist Loop

D-ring Extension

Lanyard

DESCRIPTION

Nylon Rope Lanyards: Polyester Web Lanyards/D-Ring Extension:
Adjustable 1/2 inch (1.3 cm) rope, self-locking snap hook each end. Adjustable 1 inch (2.5 cm) web, self-locking snap hook each end.
Adjustable 5/8 inch (1.6 cm) rope, self-locking snap hook each end. 1 inch (2.5 cm) web, self-locking snap hook each end.
1/2 inch (1.3 cm) rope, self-locking snap each end. 1 inch (2.5 cm) web, self-locking hook, D-ring (D-ring extension).
1/2 inch (1.3 cm) rope, self-locking snap hook, carabiner other end. 1 inch (2.5 cm) web, self-locking snap hook, carabiner other end.
5/8 inch (1.6 cm) rope, self-locking snap hook each end. 1 inch (2.5 cm) web, self-locking snap hook, closed loop choker.
1 inch (2.5 cm) web, Safl ok Max hook, D-ring

Polyester Rope Lanyards: Kevlar Web Lanyards:

Adjustable 1/2 inch (1.3 cm) rope, self-locking snap hook each end. 1-3/4 inch (4.5 cm) Kevlar web, self-locking snap hook each end.
Adjustable 5/8 inch (1.6 cm) rope, self-locking snap hook each end. 1-3/4 inch (4.5 cm) Kevlar web, self-locking snap hook, 1-3/16 inch
1/2 inch (1.3 cm) rope, self-locking snap hook each end. (3 cm) throat carabiner.
1/2 inch (1.3 cm) rope, self-locking snap hook, carabiner other end.
5/8 inch (1.6 cm) rope, self-locking snap hook each end.
Nylon Web Lanyards:
Polyester Y-Lanyards: Adjustable 1 inch (2.5 cm) web, self-locking snap hook each end.
1-3/4 inch (4.5 cm) polyester web, self-locking snap hook each end, 1 inch (2.5 cm) web, self-locking snap hook each end.
spreader bar, center D-ring.
1-3/4 inch (4.5 cm) polyester web, self-locking snap hook each Wristlets:
end, center D-ring. 1 inch (2.5 cm) web, center O-ring, wrist loop each end.
1 inch (2.5 cm) web, Y style, center D-ring, wrist loop each end.
Nylon Rope Y-Lanyard: 1 inch (2.5 cm) web, Detachable style, O-ring, 1 wrist loop.
1/2 inch (1.3 cm) rope, Safl ok Max hook each end, center self-locking
snaphook

Form: 5902206
Rev: J

© Copyright 2013, Capital Safety

WARNING: This product is part of a personal restraint, work positioning, suspension, or rescue system. These
instructions must be provided to the user and rescuer (see section 8 Terminology). The user must read and
understand these instructions or have them explained to them before using this equipment. The user must read
and follow the manufacturer’s instructions for each component or part of the complete system. Manufacturer’s
instructions must be followed for proper use and maintenance of this product. Alterations or misuse of this
product or failure to follow instructions may result in serious injury or death.

IMPORTANT: If you have questions on the use, care, application, or suitability for use of this equipment,
contact DBI-SALA.

IMPORTANT: Before using this equipment record the product identifi cation information (found on the I.D. label)
in the Inspection and Maintenance Log at the back of this manual.

1.0 APPLICATION

1.1 PURPOSE: DBI-SALA
lanyards are to be used
as part of a personal
restraint, work positioning,
suspension, or rescue
system. The D-ring
extension assembly may
also be used as part of a
personal fall arrest system
only if it is attached to
a self retracting lifeline
or an energy absorbing
lanyard. Applications
include: inspection work,
construction, demolition,
maintenance, oil production,
and confi ned space rescue.
See Figure 2.

A. RESTRAINT: The

lanyard is used to
prevent the user from
reaching a hazard, such
as leading edge work.
No vertical free fall is
possible.

Figure 2 - Applications

Work Positioning Restraint Rescue

Locking

Snap Hook

Back-up

Fall

Arrest

Option

Rescue Line

Locking

Snap Hook

or Carabiner

Y Lanyard

Rescue

Lanyard

Back-up

Arrest

Fall

Suspension

Suspension Line

or Carabiner

Lanyard

Locking Snap Hook or
Carabiner

Y Lanyard

D-ring

Extension

Snap

Dorsal
D-ring

NOTE: The fall arrest application is
for the D-ring extension only.

Rescue Line

Wristlets

Fall Arrest

Self
Retracting
Lifeline

D-ring
Extension

B. WORK POSITIONING: The lanyard is used to position or support (with a harness or body belt) the

user at the work position, such as window washing or steel workers. The maximum free fall is 2 feet
(.6 m).

C. SUSPENSION: The lanyard (generally a Y-type) is used with a chair or other support system to suspend

or transport the user vertically, such as in a boatswain’s chair. No vertical free fall is possible.

D. RESCUE: The lanyard (generally a Y-type or wristlet) is used to retrieve a victim in a rescue, such as

confined space rescue and retrieval. No vertical free fall is possible.

E. FALL ARREST: The D-ring extension is used in-line with a personal fall arrest system to assist in

attachment to the system.

1.2 LIMITATIONS: The following application limitations must be recognized and considered before using this
product:

A. CAPACITY: This equipment is for use by persons with a combined weight (person, clothing, tools, etc.)

of no more than 310 lbs. (140.6 kg.)

B. FREE FALL: Lanyards used for work positioning applications must be rigged to minimize any potential

vertical free fall. In no case should the potential free fall be greater than 2 feet (.6 m). For situations
where the free fall may exceed 2 feet (.6 m), a backup fall arrest system should be used. The Y-lanyards
and wristlets may only be used where there is no possible vertical free fall.

2

If the D-ring extension assemblies are used in conjunction with a self retracting lifeline or an energy

absorbing lanyard in a fall arrest application, the length of the D-ring extension assembly must be taken
into account when calculating the free fall distance and the fall clearance requirements.

C. FALL CLEARANCE: Ensure that enough clearance exists in your fall path to prevent striking an object.

The amount of clearance needed is dependent on the type and length of the lanyard used and anchorage
location. See section 1.2 B.

D. BACKUP FALL ARREST SYSTEM: Some applications of this equipment may require the use of a backup

fall arrest system; such as when using a Y-lanyard to suspend a person in a boatswain’s chair.

E. PHYSICAL AND ENVIRONMENTAL HAZARDS: Use of this equipment in areas with physical or

environmental hazards may require additional precautions to reduce the possibility of injury to the user or
damage to the equipment. Hazards may include, but are not limited to: heat, severe cold, chemicals, corrosive
environments, high voltage power lines, gases, moving machinery , and sharp edges. Contact DBI -SALA if you hav e
any questions about using this equipment where physical or environmental hazards exists.

F. TRAINING: This equipment must be used by persons who have been properly trained in its correct

application and use.

1.3 Refer to national Standards including ANSI Z359 (.0, .1, .2, .3, and .4) family of standards on fall
protection, ANSI A10.32, CSA Z259.1 and applicable local, state and federal (OSHA) requirements
governing occupational safety for more information about work positioning systems.

2.0 SYSTEM REQUIREMENTS

2.1 COMPATIBILITY OF COMPONENTS: DBI-SALA equipment is designed for use with DBI-SALA approved
components and subsystems only. Substitutions or replacements made with non-approved components
or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the
complete system.

2.2 COMPATIBILITY OF CONNECTORS: Connectors are considered to be compatible with connecting
elements when they have been designed to work together in such a way that their sizes and shapes do
not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Contact
DBI-SALA if you have any questions about compatibility.

Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2kN).

Per ANSI Z359.1, connector gates must be able to withstand a load of 3,600 lbs (16 kN): the face of the
gate must withstand 3,600 lbs (16 kN); the side of the gate must withstand 3,600 lbs (16 kN), and the
minor axis for a snap hook or carabiner must withstand 3,600 lbs (16 kN), except those with captive eyes.
Connectors must be compatible with the anchorage or other system components. Do not use equipment
that is not compatible. Non-compatible connectors may unintentionally disengage. See Figure 3. Connectors
must be compatible in size, shape, and strength. Self locking snap hooks and carabiners are required by
ANSI Z359.1 and OSHA.

2.3 MAKING CONNECTIONS: Use only self-locking snap hooks and carabiners with this equipment. Use only
connectors that are suitable to each application. Ensure all connections are compatible in size, shape and
strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.

DBI-SALA connectors (snap hooks and carabiners) are designed to be used only as specifi ed in each

product’s user instructions. See Figure 4 for inappropriate connections. DBI-SALA snap hooks and carabiners
should not be connected:

A. To a D-ring to which another connector is attached.
B. In a manner that would result in a load on the gate.

NOTE: Large throat-opening snap hooks should not be connected to standard size D-rings or similar objects
which will result in a load on the gate if the hook or D-ring twists or rotates. Large throat snap hooks are
designed for use on fi xed structural elements such as rebar or cross members that are not shaped in a way that
can capture the gate of the hook.

C. In a false engagement, where features that protrude from the snap hook or carabiner catch on the

anchor, and without visual confirmation seems to be fully engaged to the anchor point.

D. To each other.
E. Directly to webbing or rope lanyard or tie-back (unless the manufacturer’s instructions for both the

lanyard and connector specifically allow such a connection).

3

Figure 3 - Unintentional Disengagement (Roll-out)

If the connecting element that a snap hook (shown) or carabiner attaches to is undersized or irregular in shape, a situation
could occur where the connecting element applies a force to the gate of the snap hook or carabiner. This force may cause
the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage
from the connecting point.

Small ring or
other
non-compatibly
shaped element

1. Force is applied to the
snap hook.

2. The gate presses against
the connecting ring.

3. The gate opens allowing the
snap hook to slip off.

F. To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and

lock, or that roll-out could occur.

2.4 ANCHORAGE STRENGTH:

The anchorage strength

Figure 4 - Inappropriate Connections

required is dependent
on the application type.
The following are the
requirements of ANSI 359.1
for these application types:

A. FALL ARREST:

Anchorages selected for
fall arrest systems shall
have a strength capable
of sustaining static loads
applied in the directions
permitted by the system
of at least:

1. 5,000 lbs. (22.2 kN)
for non-certified
anchorages, or

2. Two times the
maximum arresting
force for certified anchorages. When more than one fall arrest system is attached to an anchorage, the
strengths set forth in (1) and (2) above shall be multiplied by the number of systems attached to the
anchorage.

B. WORKING POSITIONING: Anchorages selected for work positioning systems shall have a strength

capable of sustaining static loads applied in the directions permitted by the system of at least:

1. 3,000 lbs. (13.3 kN) for non-certifi ed anchorages, or

2. Two times the foreseeable force for certifi ed anchorages. When more than one work positioning

system is attached to an anchorage, the strengths set forth in (1) and (2) above shall be multiplied by
the number of systems attached to the anchorage.

C. RESTRAINT: Anchorages selected for restraint and travel restraint systems shall have a strength

capable of sustaining static loads applied in the directions permitted by the system of at least:

1. 1,000 lbs. (4.5 kN) for non-certifi ed anchorages, or

2. Two times the foreseeable force for certifi ed anchorages. When more than one restraint and travel

4

restraint system is attached to an anchorage, the strengths set forth in (1) and (2) above shall be
multiplied by the number of systems attached to the anchorage.

D. RESCUE: Anchorages selected for rescue systems shall have a strength capable of sustaining static

loads applied in the directions permitted by the system of at least:

1. 3,000 lbs. (13.3 kN) for non-certified anchorages, or

2. Five times the foreseeable force for certified anchorages. When more than one rescue system is

attached to an anchorage, the strengths set forth in (1) and (2) above shall be multiplied by the number
of systems attached to the anchorage.

WARNING: Anchorages used for restraint, rescue, or suspension may only be used where there is no possible
vertical free fall. These anchorages do not have suffi cient strength for work positioning or fall arrest. Do not
connect work positioning or fall arrest systems to these anchorages. Anchorages intended for work positioning
may not be suitable for use with fall arrest systems (fall greater than 2 feet (.6 m)) and should not be used for
fall arrest unless specifi cally designed to do so.

3.0 OPERATION AND USAGE

Figure 5 - Hook Operation

WARNING: Do not alter or intentionally misuse this equipment. Consult
DBI-SALA when using this equipment in combination with components or
subsystems other than those described in this manual. Some subsystem and
component combinations may interfere with the operation of this equipment.
Use caution when using this equipment around moving machinery, electrical
hazards, chemical hazards, and sharp edges. Do not loop the lanyard around
small structural members

.

WARNING: Consult your doctor if there is reason to doubt your fi tness to
safely absorb the shock from a fall arrest. Age and fi tness seriously affect a

Step 1 Step 2

Typical Snap Hook Operation

Pull back gate
with thumb

Depress locking
mechanism with
index finger

worker’s ability to withstand falls. Pregnant women and minors must not use
this equipment.

3.1 BEFORE EACH USE of this equipment, carefully inspect it to assure that it
is in serviceable condition. Check for worn or damaged parts. Ensure that
all hardware is present and secure. Inspect for sharp edges, burrs, cracks,
or corrosion. Ensure self-locking snap hooks or carabiners work properly.

Rotate
clockwise

Push
inward

See Figure 5. Inspect the rope or webbing for wear, cuts, burns, frayed
edges, breaks, or other damage. Refer to section 5.0 for further inspection
details. Do not use if inspection reveals an unsafe condition.

Step 1 Step 2

Typical Snap Hook Operation

3.2 PLAN your restraint, working positioning, suspension, or rescue system before starting your work. Consider
all factors that affect your safety at any time during use. The following list gives some important points to
consider when planing your system.

A. ANCHORAGE: Select a rigid anchorage point that is capable of supporting the required loads. See

section 2.4. For work positioning systems, the anchorage location must be selected to limit the free fall
to 2 feet (.6 m), to reduce swing fall
hazards, and to avoid striking an object

Figure 6 - Anchorage

during a fall. See Figures 6 and 7.

B. FREE FALL: Depending on the lanyard

type and the application, the allowable
free fall ranges from no free fall to
2 feet (.6 m). See section 1.2.B.

C. FALL CLEARANCE: Should a fall occur,

there must be sufficient clearance in the
fall area to arrest the fall before striking
the ground or other objects.

D. BACKUP FALL ARREST: Some

suspension and work positioning
applications of this equipment may
require a backup fall arrest system and
independent fall arrest anchorage. See
OSHA guidelines when designing the
system.

Typical

Web Lanyard

Typical

Rope Lanyard

Typical

Web Loop

Lanyard

Typical D-ring

Extension

Lanyard

5