Datasheet VIPER22AS, VIPER22ADIP Datasheet (SGS Thomson Microelectronics)

Page 1
Septe m ber 2002 1/15
VIPer22ADI P
VIPer22AS
LOW POWER OFF LINE SMPS PRIMARY SWITCHER
®
TYPICAL POWER CA PABILITY
n
n
9V TO 38V WIDE RANGE VDD VOLTAGE
n
CURRENT MODE CONTROL
n
AUXILIARY UNDERVOLTAGE LOCKOUT WITH HYSTERESIS
n
HIGH VOLTAGE START UP CURRENT SOURCE
n
OVERTEMPERA TURE, OVERCURRENT AN D OVERVOLTAGE PROTECTION WITH AUTORESTAR T
DESCRIPTION
The VIPer22A combines a dedicated current mode PWM controller with a high voltage Power
MOSFET on the same silicon chip. Typical applications cover off line power supplies for battery charg er adapter s, stan dby pow er suppl ies for TV or monitors, auxiliary supplies for motor control, etc. The i nternal control circuit offers the following benefits:
– Large input voltage range on the VDD pin
accommodates changes in auxiliary supply voltage. This fe ature is well adapted to battery
charger adapter configurations. – Automatic burst mode in low load condition. – Overvoltage protection in hiccup mode.
Main s t y pe SO-8 DIP- 8
European
(195 - 265 Vac)
12 W 20 W
US / Wide range
(85 - 265 Vac)
7 W 12 W
ORDER CODE S
PACKAGE TUBE T&R
SO-8 VIPer22AS VIPer22AS13TR DIP-8 VIPer22ADIP -
SO-8 DIP-8
BLO C K DIAGRA M
ON/OFF
0.23 V
DRAIN
SOURCE
VDD
PWM
LATCH
60kHz
OSCILLATOR
BLANKING
+ _
8/14.5V
_
+
FF
S
R1
R4QR3
FB
REGULATOR
INTERNAL
SUPPLY
OVERVOLTAGE
LATCH
OVERTEMP.
DETECTOR
1 k
42V
_
+
R2
FF
S
R
Q
230
Page 2
VIPer22ADIP / VIPer22AS
2/15
PIN FUNCTION
CURRENT AND VOLTAGE CONVENTIONS
CONNECTION DIAGRAM
Name Function
V
DD
Power supply of the control circuits. Also provides a charging current during start up thanks to a high voltage current sour ce connected to the drai n. For this p urpose, an hysteresis comparator mo nitors the V
DD
voltage and provides two thres holds:
- V
DDon
: Voltage value (typically 14.5V) at whi ch the device starts switching and tur ns off the start up
curre nt source.
- V
DDoff
: Voltage value (typically 8V) at which the device stops switching and turns on the start up current
source.
SOURCE Power MOSFET source and circuit ground reference.
DRAIN
Power MOSFET drain. Al so used by the internal high voltage cu rrent source during start up phase for charging the extern al V
DD
capacitor.
FB
Feedbac k input. The useful voltage range extends from 0V to 1V, and defines the pea k drain MOSFET current. The current limitation, which corresponds to the maximum drain current, is obtained for a FB pin shorted to the SOURCE pin.
I
DD
I
D
I
FB
V
DD
V
FB
V
D
FB
VDD DRAIN
SOURCE
CONTROL
VIPer22A
1
2
3
4
DRAIN
DRAIN
DRAIN DRAIN
8
7
6
5
DRAIN
DRAIN
DRAIN DRAIN
1
2
3
4
8
7
6
5
FB
VDD
SOURCE
FB
VDD
SOURCE
SOURCE SOURCE
SO-8 DIP8
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VIPer22ADIP / VIPer22AS
3/15
ABSOLUTE MAXIMUM RATI NGS
Note: 1. This parameter applies when the start up current source is off. This is the case when the VDD voltage has reached V
DDon
and
remains ab ov e V
DDoff
.
2. This parameter applies when the s tart up current source is on. This is the case when the V
DD
voltage has not yet reached V
DDon
or has fallen below V
DDoff
.
THERMAL DATA
Note: 1. When mounted on a standard single-sided FR4 board with 200 mm² of Cu (at least 35 µm thick) connected to all DRAIN pins.
ELECTRICAL CHARACTERISTICS (Tj=25°C, VDD=18V, unless otherwise specified)
POWER SECTION
Note: 1. On clamped inductiv e load
Symbol Parameter Value Unit
V
DS(sw)
Switchin g Drain Source Voltage (Tj=25 ... 125 ° C) (See note 1)
-0.3 ... 730 V
V
DS(st)
Start Up Drain Source Voltage (Tj=25 ... 12 5°C) (See note 2)
-0.3 ... 400 V
I
D
Continuous Drain Current Internally limited A
V
DD
Supply V o ltage 0 ... 50 V
I
FB
Feedbac k Current 3 mA
V
ESD
Electrostatic Discharge: Machine Model (R=0; C=200pF) Charged Device Model
200
1.5
V
kV
T
j
Junction Operating Temperature Internally limited °C
T
c
Case Oper ating Temperature -40 to 150 °C
T
stg
Storage Temperature -55 to 150 °C
Symbol Parameter Max Value Unit
Rthj-case
Thermal Resistance Junction-P ins for : SO-8 DIP-8
25 15
°C/W
Rthj-amb
Thermal Resistance Junction-A m bient for : SO-8 (See note 1) DIP-8 (See note 1)
55 45
°C/W
Symbol Parameter Test Conditions Min. Typ. Max. Unit
BV
DSS
Drain-Source Voltage
I
D
=1mA; VFB=2V
730 V
I
DSS
Off State Drain Current
V
DS
=500V; VFB=2V; Tj=125°C
0.1 mA
R
DSon
Static Drain-Source On State Resistance
I
D
=0.4A
I
D
=0.4A; Tj=100°C
15 17
31
t
f
Fall Time
I
D
=0.2A; VIN=300V (See fig.1)
(See note 1)
100 ns
t
r
Rise Time
I
D
=0.4A; VIN=300V (See fig.1)
(See note 1)
50 ns
C
oss
Drain Capaci tance
V
DS
=25V
40 pF
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4/15
ELECTRICAL CHARACTERISTICS (Tj=25°C, VDD=18V, unless otherwise specified)
SUPPLY SECTION
Note: 1. These test condit ions obtained with a resist iv e load are lead ing to the maxim um c onduction time of the device.
OSCILLATOR SECTION
PWM COMPARATOR SECTION
OVERTEMPERATURE SECTION
Symbol Parameter Test Conditions Min. Typ. Max. Unit
I
DDch
S ta r t Up Ch arging Current
V
DS=100V; V
DD
=0V ...V
DDon
(See fig. 2)
-1 mA
I
DDoff
S ta r t Up Ch arging Current in Thermal Shutdown
V
DD
=5V; VDS=100V
T
j
> TSD - T
HYST
0mA
I
DD0
Oper ating Supply Current Not Switching
I
FB
=2mA
35mA
I
DD1
Oper ating Supply Current Switching
I
FB
=0.5mA; ID=50mA (Note 1)
4.5 mA
D
RST
Restart Duty Cycle (See fig. 3) 16 %
V
DDoff
V
DD
Undervoltage
Shut do w n Th reshold
(See fig. 2 & 3) 7 8 9 V
V
DDon
VDD Start Up Threshold
(See fig. 2 & 3) 13 14.5 16 V
V
DDhyst
VDD Threshold Hysteresis
(See fig. 2) 5.8 6.5 7.2 V
V
DDovp
VDD Overvo ltage Threshold
38 42 46 V
Symbol Parameter Test Conditions Min. Typ. Max. Unit
F
OSC
Oscillator Frequency Total Variation
V
DD=VDDoff
... 35V; Tj=0 ... 100°C
54 60 66 kHz
Symbol Parameter Test Conditions Min. Typ. Max. Unit
G
ID
IFB to ID Current Gain
(See fig. 4) 560
I
Dlim
Peak Current Limitation
V
FB
=0V (See fig. 4)
0.56 0.7 0.84 A
I
FBsd
IFB Shutdown Cur rent
(See fig. 4) 0.9 mA
R
FB
FB Pin Input Impedance
I
D
=0mA (See fig. 4)
1.2 k
t
d
Current Sense Delay to Turn-Off
I
D
=0.4A
200 ns
t
b
Blanking Time 500 ns
t
ONmin
Minimum Turn On Time 700 ns
Symbol Parameter Test Conditions Min. Typ. Max. Unit
T
SD
Thermal Shutdown Temperature
(See fig. 5) 140 170 °C
T
HYST
Thermal Shutdown Hysteresis
(See fig. 5) 40 °C
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5/15
Figur e 1 : Rise and Fall Time
Figur e 2 : Start Up VDD Current
Figur e 3 : Restart Duty Cycle
I
D
V
DS
90%
10%
t
fv
t
rv
t
t
L D
300V
C
FB
VDD DRAIN
SOURCE
CONTROL
VIPer22A
C << Coss
V
DD
V
DDhyst
V
DDoff
V
DDon
I
DD0
I
DDch
VDS = 100 V
F
sw
= 0 kHz
I
DD
t
V
DD
V
DDoff
V
DDon
t
CH
t
ST
D
RST
t
ST
tSTtCH+
-------------------------=
100V
10µF
FB
VDD DRAIN
SOURCE
CONTROL
VIPer22A
2V
Page 6
VIPer22ADIP / VIPer22AS
6/15
Figur e 4 : Peak Drain Current vs. Feedback Current
Figur e 5 : Thermal Shutdown
I
FB
4mH
100V
100V
18V
FB
VDD DRAIN
SOURCE
CONTROL
VIPer22A
47nF
G
ID
I
Dpeak
I
FB
---------------------- -=
I
D
I
Dpeak
t
1/F
OSC
I
FB
I
Dpeak
I
Dlim
I
FB
I
FBsdRFB
V
FB
The drain current limitation is obtained for VFB = 0 V, and a negative current is drawn from the FB pin. See the Application section for further details.
0
I
FBsd
t
t
V
DD
T
j
V
DDon
T
SD
T
HYST
Automatic
start up
Page 7
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7/15
Figur e 6 : Switching Frequency vs Tempera ture
Figur e 7 : Current Limitation vs Temperature
-20 0 20 40 60 80 100 120
Temperature (°C)
0.97
0.98
0.99
1
1.01
Normalized Frequency
Vdd = 10V ... 35V
-20 0 20 40 60 80 100 120
Temperature (°C)
0.94
0.95
0.96
0.97
0.98
0.99
1
1.01
1.02
1.03
1.04
Normalized Current Limitation
Vin = 100V
Vdd = 20V
Page 8
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8/15
Figur e 8 : Rectangular U-I output characteristics for battery charger
RECTANGULAR U-I OUTPUT CHARACTERISTIC
A complete regulation scheme can achieve combined and accurate output characteristics. Figure 8 presents a seco ndary feedback through an optocoupl er driven by a TSM101. This dev ice offers two operational amplifiers and a voltage reference, thus allowing the regulation of both output voltage and current. An integrated OR function performs the combination of the two resulting error signals, leading to a dual voltage and current limitation, known as a rectangular output characteri stic .
This type of pow er supply is especial ly useful for battery chargers where the output is mainly used in current mode, in order to deliver a defined charging rate. The accurate voltage regulation is also convenien t for Li-ion batterie s which require both modes of operation.
WIDE RANGE OF VDD VOLTAGE
The VDD pin voltage range extends from 9V to 38V. This feature offers a great flexibility in design to achieve various behaviors. In figure 8 a forward configuration has been chosen to supply the device with two benefits:
– as soon as the device starts switching, it
immediately receives some energy from the
auxiliary winding. C5 can be therefore reduced
and a small ceramic chip (100 nF) is sufficient to
insure the filtering function. The total start up
time from the switch on of input voltage to output
voltage presence is dramatically decreased. – the output current characteristic can be
maintained even with very low or zero output
voltage. Since the TSM101 is also supplied in
forward mode, it keeps the current regulation up
whatever the output voltage is.The VDD pin
voltage may vary as m uch a s the input voltag e,
that is to say with a ratio of about 4 for a wide
range application.
T1
D3
C5
C4
-+
D4
C3
T2
F1
C1
C10
-
+
-
+
Vref
Vcc
GND
U2
TSM101
R6
R9
R10
R4
C9
R7R5R8
C8
R3
ISO1
D2
D5
R2
C7
R1
C2
D1
FB
VDD DRAIN
SOURCE
CONTRO L
U1
VIPerX2A
C6
AC IN
DCOUT
GND
Page 9
VIPer22ADIP / VIPer22AS
9/15
FEEDBACK PIN PRINCIPLE OF OPERATION
A feedback pin controls the operation of the device. Unli ke conventional PWM control circuits which use a voltage input (the inverted inp ut of an operational amplifier), the FB pin is sensitive to current. Figure 9 presents the internal current mode structure.
The Power MOS FET delivers a sense current I
s
which is proportional to the main current Id. R2 receives this cu rrent and the current coming from the FB pin. The voltage across R2 is then compared to a fixed reference voltage of about
0.23 V. The MOSFET is switched off when the following equation is reached:
By extracting IS:
Using the current sense ratio of the MOSFET GID:
The curren t limitation is obt ained with the FB pin shorted to ground (VFB = 0 V). This leads to a negative current sourced by this pin, and expressed by:
By reporting this expression in the previous one, it is possible to obtain the drain current limitation I
Dlim
:
In a real applicat ion, the FB pin is driven w ith an optocoupler as sho w n o n figu re 9 wh ich act s as a pull up. So, it is not possible to really short this pin to ground and the above drain current value is not achievable. Nevertheless, the capacitor C is averaging the voltage on the FB pin, and when the optocoupler is off (start up or short circuit), it can be assumed that the corresponding voltage is very close to 0 V.
For low dr ain curre nts, the form ula (1) is valid as long as IFB satisfies IFB< I
FBsd
, where I
FBsd
is an internal threshol d of the VIPer22A. If IFB exceeds this threshold the d evice will sto p switchin g. T his is represented on figure 4, and I
FBsd
value is specified in the PWM COMPARATOR SECTION. Actually, as soon as the drain current is about 12% of Idlim, that is to say 85 mA, the device will enter a burst mode operation by missing switching cycles. This is especially important when the converter is lightly loaded.
It is then possible to build the total DC transfer function between ID and IFB as shown on figure 10. This figure also takes into account the internal blanking time and it s associated minimum tur n on time. This imposes a minimum drain current under which the device is no more able to control it in a linear way. This drain current depends on the primary inductance value of the transformer and the input voltage. Two cases may occur, depending on the val ue of this curr ent versus the fixed 85 mA value, as described above.
START UP SEQUENCE
This device includes a high voltage start up current source connecte d on the drain of the device. As soon as a voltage is applied on the input of the converter, this start up cur rent source is activat ed as long as VDD is lower than V
DDon
. When
reaching V
DDon
, the start up current source is switched off and the device begins to o perate by turning on and off its main power MOSFET. As the FB pin does not receive any current from the optocoupler, the device operates at full current capacity and the output voltage rises until reaching
Fi
gure 9 : Internal Current Control Structure
60kHz
OSCILLATOR
PWM
LATCH
S
Q
R
0.23V
Id
DRAIN
SOURCE
FB
R1
R2
C
+Vdd
Secondary feedback
I
FB
Is
1 k
230
R2ISIFB+() 0.23V=
I
S
0.23V R
2
-------------- IFB–=
I
D
GIDIS⋅ G
ID
0.23V R
2
-------------- IFB–


==
I
FB
0.23V R
1
--------------=
I
Dlim
GID0.23V
1
R
2
------
1
R
1
----- -+


⋅⋅=
Fi
gure 10 :
I
FB
Transfer function
I
FBsd
I
Dlim
I
FB
t
ONmin
V
2
IN
L
---------------------------------------
t
ONmin
V
1
IN
L
---------------------------------------
85mA
I
Dpeak
0
Part masked by the
I
FBsd
threshold
Page 10
VIPer22ADIP / VIPer22AS
10/15
the regulation point where the secondary loop begins to send a current in the optocoupler. At this point, the converter ent ers a regulated operation where the F B pin receives the amount of current needed to deliver the right power on secondary side.
This sequence is shown in figure 11. Note that during the real starting phase tss, the device consumes some energy from the VDD capacitor, waiting for the auxiliary winding to provide a continuous s upply. If th e value of this c apacitor i s too low, th e start up phase is terminated before receiving any energy from the auxiliary winding and the converter never starts up. This is illustrated also in the same figure in dashed lines.
OVERVOLTAGE THRESHOLD
An overvoltage dete c tor on the VDD pin allows the VIPer22A to reset itself when VDD exceeds V
DDovp
. This is illustrated in figure 12, which shows the whole sequence of an overvoltage event. Note that this event i s only latche d for the time needed by VDD to reach V
DDoff
, and then the device
resumes normal operati on autom atic ally .
Fi
gure 11 : Start Up Sequence
t
t
I
FB
V
DDon
t
V
OUT
V
DD
V
DDoff
tss
Fi
gure 12 : Overvoltage Sequence
t
t
V
DS
V
DDon
V
DD
V
DDoff
V
DDovp
Page 11
VIPer22ADIP / VIPer22AS
11/15
DIM.
mm. inch
MIN. TYP MAX. MIN. TYP. MAX.
A 1.75 0.068 a1 0.1 0.25 0.003 0.009 a2 1.65 0.064 a3 0.65 0.85 0.025 0.033
b 0.35 0.48 0.013 0.018 b1 0.19 0.25 0.007 0.010
C 0.25 0.5 0.010 0.019
c1 45 (typ .)
D 4 .8 5 0.188 0.196
E
5.8
6.2 0.228 0.244
e 1.27 0.050 e3 3.81 0.150
F 3.8 4 0.14 0.157
L 0.4 1.27 0.01 5 0. 050
M 0.6 0.023
S 8 (max.) L1 0.8 1.2 0.031 0.047
1
SO-8 MECHANICAL DATA
Page 12
VIPer22ADIP / VIPer22AS
12/15
DIM.
mm.
MIN. TYP MAX.
A 5.33 A1 0.38 A2 2.92 3.30 4.95
b 0.36 0.46 0.56 b2 1.14 1.52 1.78
c 0.20 0.25 0.36 D 9.02 9.27 10.16 E 7.62 7.87 8.26
E1 6.10 6.35 7.11
e2.54
eA 7.62 eB 10.92
L 2.92 3.30 3.81
Packag e W eight Gr. 470
P001
Plastic DIP-8 MECHANI CAL DATA
Page 13
VIPer22ADIP / VIPer22AS
13/15
1
SO-8 TUBE SHIPMENT (no suffix)
All dimensions are i n m m .
Base Q.ty 100 Bulk Q.ty 2000 Tube length (± 0.5) 532
A 3.2 B 6 C (± 0.1) 0.6
TAPE AND REEL SHIPMENT (suffix “13TR”)
All dimensions are i n m m .
Base Q.ty 2500 Bulk Q.ty 2500 A (max) 330 B (min) 1.5 C (± 0.2) 13
F 20.2 G (+ 2 / -0) 12.4 N (min) 60 T (max) 18.4
TAPE DIMENSIONS
According to Electronic Industries Asso ciation (EIA) S tanda rd 481 re v. A, Feb 1 9 86
All dimensions are i n m m .
Tape width W 12 Tape Hole Spacing P0 (± 0.1) 4 Component Spacing P 8 Hole Diameter D (± 0.1/-0) 1.5 Hole Diameter D1 (min) 1.5 Hole Position F (± 0.05) 5.5 Compartment Depth K (max) 4.5 Hole Spacing P1 (± 0.1) 2
Top
cover
tape
End
Start
No componentsNo components Components
500mm min
500mm min
Empty components pockets saled with cover tape.
User direction of feed
REEL DIMENSIONS
C
B
A
Page 14
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14/15
11
DIP-8 TUBE SHIPMENT (no suffix)
All dimensions are in mm.
Base Q.ty 20 Bulk Q.ty 1000 Tube length (± 0.5) 532
A 8.4 B 11.2 C (± 0.1) 0.8
A
B
C
Page 15
VIPer22ADIP / VIPer22AS
15/15
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