Datasheet VFD-VE Datasheet (Delta Electronics)

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Preface
Thank you for choosing DELTA’s high-performance VFD-VE Series. The VFD-VE Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do installation, start-up and maintenance. Always read this manual thoroughly before using VFD-VE series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury and equipment damage. If you have any questions, please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and
W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-VE using the ground terminal. The grounding method must comply with the
laws of the country where the AC motor drive is to be installed. Refer to the Basic Wiring
Diagram.
6. VFD-VE series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-VE series shall NOT be used for life support equipment or any life safety situation.
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WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive
easily damage by high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components
are especially sensitive to static electricity. To prevent damage to these components, do not
touch these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,
high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic
particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the
equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add an AC output
reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be ≤ 240V (≤ 480V for 460V models) and the mains supply current capacity must be 5000A RMS (10000A RMS for the 40hp (30kW) models).
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Table of Contents
Preface
............................................................................................................. i
Table of Contents .......................................................................................... iii
Chapter 1 Introduction................................................................................ 1-1
1.1 Receiving and Inspection ...................................................................1-2
1.1.1 Nameplate Information................................................................ 1-2
1.1.2 Model Explanation ...................................................................... 1-2
1.1.3 Series Number Explanation ........................................................ 1-3
1.1.4 Drive Frames and Appearances ................................................. 1-3
1.2 Preparation for Installation and Wiring ............................................... 1-4
1.2.1 Ambient Conditions..................................................................... 1-4
1.2.2 Remove Keypad ......................................................................... 1-6
1.2.3 Remove Front Cover................................................................... 1-7
1.2.4 Lifting .......................................................................................... 1-8
1.3 Dimensions......................................................................................... 1-9
Chapter 2 Installation and Wiring .............................................................. 2-1
2.1 Wiring ................................................................................................. 2-2
2.2 External Wiring ................................................................................... 2-4
2.3 Main Circuit ........................................................................................2-5
2.3.1 Main Circuit Connection.............................................................. 2-5
2.3.2 Main Circuit Terminals ................................................................ 2-9
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2.4 Control Terminals .............................................................................2-10
Chapter 3 Digital Keypad Operation and Start Up ....................................3-1
3.1 Digital Keypad KPV-CE01 ..................................................................3-1
3.1.1 Description of the Digital Keypad KPV-CE01 .............................. 3-1
3.1.2 How to Operate the Digital Keypad KPV-CE01........................... 3-3
3.1.3 Dimension of the Digital Keypad ................................................. 3-5
3.1.4 Reference Table for the LCD Display of the Digital Keypad........ 3-5
3.1.5 Operation Method........................................................................ 3-6
3.2 Tuning Operations ..............................................................................3-7
3.2.1 Flow Chart................................................................................... 3-7
3.2.2 Explanations for the Tuning Steps............................................. 3-10
3.3.2.1 Step 1 ................................................................................3-10
3.3.2.2 Step 2 ................................................................................3-11
3.3.2.3 Step 3 ................................................................................3-12
3.3.2.4 Step 4 ................................................................................3-13
Chapter 4 Parameters..................................................................................4-1
4.1 Summary of Parameter Settings.........................................................4-2
4.2 Version Differences ..........................................................................4-26
4.2.1 Version 2.02 ..............................................................................4-26
4.2.2 Version 2.04 ..............................................................................4-29
4.2.3 Version 2.05 ..............................................................................4-38
4.3 Description of Parameter Settings ....................................................4-47
Chapter 5 Troubleshooting.........................................................................5-1
5.1 Over Current (OC) ..............................................................................5-1
5.2 Ground Fault.......................................................................................5-2
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5.3 Over Voltage (OV).............................................................................. 5-2
5.4 Low Voltage (Lv) ................................................................................ 5-3
5.5 Over Heat (oH1, oH2, oH3) ................................................................ 5-4
5.6 Overload............................................................................................. 5-4
5.7 Display of KPV-CE01 is Abnormal ..................................................... 5-5
5.8 Phase Loss (PHL) .............................................................................. 5-5
5.9 Motor cannot Run............................................................................... 5-6
5.10 Motor Speed cannot be Changed..................................................... 5-7
5.11 Motor Stalls during Acceleration....................................................... 5-8
5.12 The Motor does not Run as Expected .............................................. 5-8
5.13 Electromagnetic/Induction Noise ...................................................... 5-9
5.14 Environmental Condition .................................................................. 5-9
5.15 Affecting Other Machines ............................................................... 5-10
Chapter 6 Fault Code Information and Maintenance................................ 6-1
6.1 Fault Code Information....................................................................... 6-1
6.1.1 Common Problems and Solutions............................................... 6-1
6.1.2 Reset .......................................................................................... 6-6
6.2 Maintenance and Inspections............................................................. 6-7
Appendix A Specifications ........................................................................ A-1
Appendix B Accessories ........................................................................... B-1
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1
B.1.1 Dimensions and Weights for Brake Resistors ............................ B-4
B.1.2 Specifications for Brake Unit ......................................................B-6
B.1.3 Dimensions for Brake Unit.......................................................... B-7
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B.2 No-fuse Circuit Breaker Chart ........................................................... B-9
B.3 Fuse Specification Chart ................................................................. B-10
B.4 AC Reactor...................................................................................... B-11
B.4.1 AC Input Reactor Recommended Value ...................................B-11
B.4.2 AC Output Reactor Recommended Value ................................B-11
B.4.3 Applications for AC Reactor......................................................B-13
B.5 Zero Phase Reactor (RF220X00A) ................................................. B-15
B.6 DC Choke Recommended Values................................................... B-16
B.7 Remote Controller RC-01 ................................................................ B-17
B.8 PG Card (for Encoder) .................................................................... B-18
B.8.1 EMV-PG01X .............................................................................B-18
B.8.2 EMV-PG01O.............................................................................B-22
B.8.3 EMV-PG01L..............................................................................B-26
B.9 AMD-EMI Filter Cross Reference .................................................... B-30
B.9.1 Dimensions ...............................................................................B-33
B.10 Multi-function I/O Extension Card.................................................. B-40
B.10.1 Functions ................................................................................B-40
B.10.2 Dimensions .............................................................................B-42
B.10.3 Wiring......................................................................................B-42
Appendix C How to Select the Right AC Motor Drive.............................. C-1
C.1 Capacity Formulas ............................................................................ C-1
C.2 General Precaution ........................................................................... C-3
C.3 How to Choose a Suitable Motor....................................................... C-5
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Revision Dec. 2008, 04VE, SW V2.05 1-1
Chapter 1 Introduction
The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time. Storage conditions are:
CAUTION!
1. Store in a clean and dry location free from direct sunlight or corrosive fumes.
2. Store within an ambient temperature range of -10
°
C to +40 °C.
3. Store within a relative humidity range of 0% to 90% and non-condensing environment.
4. Store within an air pressure range of 86 kPA to 106kPA.
5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and
frost.
7. If the AC motor drive is stored for more than 3 months, the temperature should not be higher
than 30 °C. Storage longer than one year is not recommended, it could result in the degradation
of the electrolytic capacitors.
8. When the AC motor drive is not used for longer time after installation on building sites or places
with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
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Chapter 1 Introduction|
1-2 Revision Dec. 2008, 04VE, SW V2.05
1.1 Receiving and Inspection
This VFD-VE AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User Manual/Quick
Start and CD.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.
1.1.1 Nameplate Information
Example for 5HP/3.7kW 3-phase 230V AC motor drive
Serial Number & Bar Code
AC Drive Model
Input Spec.
Output Spec.
Output Frequency Range
Enclosure type
MODE : VFD037V23A-2 INPUT : 3PH 200-240V 50/60Hz 19.6A OUTPUT : 3PH 0-240V 17A 6.5kVA 5HP Freq. Range : 0.00~600.00Hz
ENCLOSURE: TYPE 1
037V23A2T6360001
1.1.2 Model Explanation
VFD A-
Vers ion Typ e
23
Mains Input Voltage 23: Three phase230V 43: Three phase460V
V037
Applicable motor capacity
007: 1 HP(0.7kW) 150: 20HP(15kW)
022: 3 HP(2.2kW) 220: 30 HP(22kW) 037: 5 HP(3.7kW) 300: 40HP(30kW) 055: 7.5HP(5.5kW) 370: 50 HP(37kW) 075: 10 HP(7.5kW) 450: 60HP(45kW) 110: 15 HP(11kW) 550: 75HP(55kW)
750: 100HP(75kW)
Series Name ( ariable requency rive)
VF D
2
VFD-VE Series
Vector Series
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Chapter 1 Introduction|
Revision Dec. 2008, 04VE, SW V2.05 1-3
1.1.3 Series Number Explanation
367T037V23A2
Production number
Production year 2007 Production factory
Production week
(T: Taoyuan, W: Wujian)
Model
230V 3-phase 5HP(3.7kW)
If the nameplate information does not correspond to your purchase order or if there are any problems, please contact your distributor.
1.1.4 Drive Frames and Appearances
1-5HP/0.75-3.7kW (Frame B) 7.5-15HP/5.5-11kW (Frame C)
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Chapter 1 Introduction|
1-4 Revision Dec. 2008, 04VE, SW V2.05
15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E)
Frame Power range Models
B (B1) 1-3hp (0.75-2.2kW)
VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2
B (B2) 5hp (3.7kW) VFD037V23A/43A-2
C 7.5-15hp (5.5-11kW) VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2
D 15-30hp (11-22kW)
VFD110V23A/43A-2, VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2
E (E1) 40-60hp (30-45kW) VFD300V43A-2, VFD370V43A-2, VFD450V43A-2
E (E2) 40-100hp (30-75kW)
VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2
Please refer to Chapter 1.3 for exact dimensions.
1.2 Preparation for Installation and Wiring
1.2.1 Ambient Conditions
Install the AC motor drive in an environment with the following conditions:
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Chapter 1 Introduction|
Revision Dec. 2008, 04VE, SW V2.05 1-5
Air Temperature: -10 ~ +40°C (14 ~ 122°F)
Relative Humidity: <90%, no condensation allowed
Atmosphere pressure:
86 ~ 106 kPa
Installation Site Altitude:
<1000m
Operation
Vibration:
<20Hz: 9.80 m/s2 (1G) max 20 ~ 50Hz: 5.88 m/s2 (0.6G) max
Temperature: -20°C ~ +60°C (-4°F ~ 140°F)
Relative Humidity: <90%, no condensation allowed
Atmosphere pressure:
86 ~ 106 kPa
Storage
Transportation
Vibration:
<20Hz: 9.80 m/s2 (1G) max 20 ~ 50Hz: 5.88 m/s2 (0.6G) max
Pollution Degree 2: good for a factory type environment.
Minimum Mounting Clearances
H
DATA
PROG
REV
FWD
Air Flow
H
W
W
HP
W
mm (inch)
H
mm (inch)
1-5HP 50 (2) 150 (6)
7.5-20HP 75 (3) 175 (7) 25-75HP 75 (3) 200 (8)
100HP and above 75 (3) 250 (10)
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Chapter 1 Introduction|
1-6 Revision Dec. 2008, 04VE, SW V2.05
CAUTION!
1. Operating, storing or transporting the AC motor drive outside these conditions may cause
damage to the AC motor drive.
2. Failure to observe these precautions may void the warranty!
3. Mount the AC motor drive vertically on a flat vertical surface object by screws. Other directions
are not allowed.
4. The AC motor drive will generate heat during operation. Allow sufficient space around the unit
for heat dissipation.
5. The heat sink temperature may rise to 90°C when running. The material on which the AC motor
drive is mounted must be noncombustible and be able to withstand this high temperature.
6. When AC motor drive is installed in a confined space (e.g. cabinet), the surrounding
temperature must be within -10 ~ 40°C with good ventilation. DO NOT install the AC motor
drive in a space with bad ventilation.
7. When installing multiple AC more drives in the same cabinet, they should be adjacent in a row
with enough space in-between. When installing one AC motor drive below another one, use a
metal separation between the AC motor drives to prevent mutual heating.
8. Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the
heatsink.
1.2.2 Remove Keypad
1-5HP/0.75-3.7kW (Frame B) 7.5-15HP/5.5-11kW (Frame C)
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Chapter 1 Introduction|
Revision Dec. 2008, 04VE, SW V2.05 1-7
15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E)
1.2.3 Remove Front Cover
1-5HP/0.75-3.7kW (Frame B) 7.5-15HP/5.5-11kW (Frame C)
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Chapter 1 Introduction|
1-8 Revision Dec. 2008, 04VE, SW V2.05
15-30HP/11-22kW (Frame D) 40-100HP/30-75kW (Frame E)
1.2.4 Lifting
Please carry only fully assembled AC motor drives as shown in the following.
For 40-100HP (Frame E and E1)
Step 1 Step 2
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Chapter 1 Introduction|
Revision Dec. 2008, 04VE, SW V2.05 1-9
Step 3 Step 4
1.3 Dimensions
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Chapter 1 Introduction|
1-10 Revision Dec. 2008, 04VE, SW V2.05
Frame B
H
W1
D
W
H1
D2
D1
S1
S2
Unit: mm[inch]
Frame W W1 H H1 D D1 D2 S1 S2
B1
150.0
[5.91]
135.0
[5.32]
260.0
[10.24]
244.3
[9.63]
160.2
[6.31]
67.0
[2.64]
4.0
[0.16]
8.0
[0.32]
6.5
[0.26]
B2
150.0
[5.91]
135.0
[5.32]
272.1
[10.72]
244.3
[9.63]
183.7
[7.24]
67.0
[2.64]
4.0
[0.16]
8.0
[0.32]
6.5
[0.26]
NOTE
Frame B1: VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2
Frame B2: VFD037V23A/43A-2
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Chapter 1 Introduction|
Revision Dec. 2008, 04VE, SW V2.05 1-11
Frame C
H1
H
W
W1
D
S1
S2
Unit: mm[inch]
Frame W W1 H H1 D - - S1 S2
C
200.0
[7.88]
185.6
[7.31]
323.0
[12.73]
244.3
[9.63]
160.2
[6.31]
- -
7.0
[0.28]
7.0
[0.28]
NOTE
Frame C: VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2
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Chapter 1 Introduction|
1-12 Revision Dec. 2008, 04VE, SW V2.05
Frame D
S1
W
W1
H
H1
D
D1
D2
Unit: mm[inch]
Frame W W1 H H1 D D1 D2 S1 -
D
250.0
[9.85]
226.0
[8.90]
408.2
[16.07]
384.0
[15.13]
205.4
[8.08]
110.0
[4.33]
10.0
[0.39]
10.0
[0.39]
-
NOTE
Frame D: VFD110V23A/43A-2, VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2
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Chapter 1 Introduction|
Revision Dec. 2008, 04VE, SW V2.05 1-13
Frame E
W1
W D
H1
H2
S2
H
D1
S1
D2
S3
Unit: mm[inch]
Frame W W1 H H1 H2 D D1 D2 S1 S2 S3
E1
370.0
[14.57]
335.0
[13.19]
-
589.0
[23.19]
560.0
[22.05]
260.0
[10.24]
132.5
[5.22]
18.0
[0.71]
13.0
[0.51]
13.0
[0.51]
18.0
[0.71]
E2
370.0
[14.57]
335.0
[13.19]
595.0
[23.43]
589.0
[23.19]
560.0
[22.05]
260.0
[10.24]
132.5
[5.22]
18.0
[0.71]
13.0
[0.51]
13.0
[0.51]
18.0
[0.71]
NOTE
Frame E1: VFD300V43A-2, VFD370V43A-2, VFD450V43A-2
Frame E2: VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2
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Chapter 1 Introduction|
1-14 Revision Dec. 2008, 04VE, SW V2.05
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Revision Dec. 2008, 04VE, SW V2.05 2-1
Chapter 2 Installation and Wiring
After removing the front cover (see chapter 1.2.3 for details), check if the power and control terminals are clear. Be sure to observe the following precautions when wiring.
General Wiring Information
Applicable Codes All VFD-VE series are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters
Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC).
Installation intended to meet the UL and cUL requirements must follow the instructions provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL and cUL requirements. Refer to the technical data label affixed to the AC motor drive and the motor nameplate for electrical data.
The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each VFD-VE Series part number. These fuses (or equivalent) must be used on all installations where compliance with U.L. standards is a required.
CAUTION!
1. Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may
result in damage to the equipment. The voltage and current should lie within the range as
indicated on the nameplate.
2. Check following items after finishing the wiring:
A. Are all connections correct?
B. No loose wires?
C. No short-circuits between terminals or to ground?
DANGER!
1. A charge may still remain in the DC bus capacitors with hazardous voltages even if the power
has been turned off. To prevent personal injury, please ensure that the power is turned off and
wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC
motor drive.
2. All the units must be grounded directly to a common ground terminal to prevent lightning strike
or electric shock.
3. Only qualified personnel familiar with AC motor drives is allowed to perform installation, wiring
and commissioning.
4. Make sure that the power is off before doing any wiring to prevent electric shock.
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Chapter 2 Installation and Wiring|
2-2 Revision Dec. 2008, 04VE, SW V2.05
2.1 Wiring
Users must connect wires according to the circuit diagrams on the following pages. Do not plug a modem or telephone line to the RS-485 communication port or permanent damage may result. The pins 1 & 2 are the power supply for the optional copy keypad KPV-CE01 only and should not be used for RS-485 communication.
Figure 1 for models of VFD-VE Series (15 HP/11kW and below)
VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2, VFD037V23A/4 3A-2, VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2, VFD110V23A/43A-2
+2/B1
B2
Brake resistor (optional)
+1
Jumper
DC choke (optional)
Main circuit (power) terminals
Control circuit terminals
Shielded leads & Cable
Sw1
Sink
Source
Factory setting: SINK Mode
Please refer to Figure 3 for wiring of S INK m o de an d SOURCEmode.
R(L1) S(L2)
T(L3)
Fuse/NFB(No Fuse Breaker)
SA
OFF
ON
MC
MC
RB
RC
Recommended Circuit when power supply is turned OFF by a fault output.
R(L1)
S(L2)
T(L3)
E
AVI
ACI
AUI
ACM
+10V
5K
3
2
1
Power supply +10V 20mA
Master Frequency 0 to 10V 47k
Analog Signal Common
E
U(T1) V(T2)
W(T3)
IM
3~
RA
RB
RC
Motor
RS-485 serial communication 1: +EV 2: GND 3: SG­4: SG+ 5: NC 6: NC
E
DFM
DCM
Digital Frequency Output Te r m i n al factory setting: 1:1 Duty=50%, 10VDC
Digital Signal Com mon
Multi-function contact output 1 (relay) factory setting: fault indication
MO1
MO2
MCM
Multi-function contact output 3 (photocoupler)
Multi-function Photocoupler Output
Multi-function contact output 4 (photocoupler)
MRA
MRC
Multi-function contact output 2 (relay) 48VDC 50mA factory setting: indicates that it is running
DFM output signal selection
MI1 MI2 MI3 MI4
MI6
MI5
DCM
+24V
FWD/STOP
REV/STOP
Mult i-step 1
Multi-s tep 2
Multi-step 3
Mult i-step 4
No function
Digital Signal Com mon
Factory setting
* Don't apply the mains voltage directly to above terminals.
E
No function
REV
FWD
ACI current/voltage selection
AFM
ACM
Analog S ignal common
E
The brake resistor is built-in to model VFD110V43B.
NOTE
If the fault occurs, the contact will be O N to turn off the power and protect the power system.
-
OC
TP
DFM Switch Make sure that power is OFF before changing the switch setting.
4~20mA/0~10V
-10~+10V
0-20mA
0-10V
ACI Switch Make sure that power is OFF before changing the switch setting.
0~10VDC/ 2mA
AFM analog output selection
Analog Multi-function Output Terminal
0-10V
0-20mA
AFM Switch Make sure that power is OFF before changing the switch setting.
For c ommunication, it needs to use VFD-USB01/IFD8500 to connect to PC.
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Main circui t (power) terminals
Control circuit terminals
Shielded leads & Cable
Sw1
Sink
Source
Factory set ting: SINK Mode
Please refer to Figure 3 for wiring of SINK mode an d SOURCEmode.
R(L1) S(L2)
T(L3)
Fuse/NFB(No Fuse Breaker)
SA
OFF
ON
MC
MC
RB
RC
Recommended Circuit when power s upply is turned OFF by a fault output.
R(L1)
S(L2)
T(L3)
E
AVI
ACI
AUI
ACM
+10V
5K
3
2
1
Power supply +10V 20mA
Master Frequency 0 to 10V 4 7 k
Analog Signal Common
E
U(T1) V(T2)
W(T3)
IM
3~
RA
RB
RC
Motor
RS-485 serial communication 1: +E V 2: GND 3: SG­4: SG+ 5: NC 6: NC
E
DFM
DCM
Digital Frequency Output Terminal factory setting: 1:1 Duty=50%, 10VDC
Digital Signal Common
Multi-function contact output 1 (relay) fact ory set ting: fault indication
MO1
MO2
MCM
Multi-function contact output 3 (photocoupler)
Multi-function Photocoupler Output
Multi-function contact output 4 (photocoupler)
MRA
MRC
Multi-function contact output 2 (rela y) 48VDC 50mA fact ory set ting: indicates that it is running
DFM output signal selec tion
MI1 MI2 MI3 MI4
MI6
MI5
DCM
+24V
FWD/STOP
REV/STOP
Multi-s tep 1
Multi-step 2
Multi-s tep 3
Multi-s tep 4
No function
Digital Signal Common
Factory setting
* Don't apply the mains voltage directly to above terminals.
E
No function
REV
FWD
ACI cur rent/voltage selection
AFM
ACM
Analog Signal common
E
The brake resis tor is built-i n to model V FD110V43B.
NOTE
If the fault occurs, the contact will be ON to turn off the power and protec t the power system.
OC
TP
DFM Switch Make sure that power is OFF before changing the switch setting.
4~20mA/0~10V
-10~+10V
0-20mA
0-10V
ACI Switch Make sure that power is OFF before changing the switch setting.
0~10VDC/2mA
AFM analog output selection
Analog Multi-function Output Terminal
0-10V
0-20mA
AFM Switch Make sure that power is OFF before changing the switch setting.
For communication, it needs to use VFD-USB01/IFD8500 to connect to PC.
Figure 2 for models of VFD-VE Seri es (20HP/15kW and above)
VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43 A-2, VFD300V43A-2, VFD370V43A-2, VFD450V43A-2, VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2
Jumper
DC choke (optional)
-(minus sign)
VFDB
+2
+1
brake unit (optional)
brake resistor (optional)
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Chapter 2 Installation and Wiring|
2-4 Revision Dec. 2008, 04VE, SW V2.05
Figure 3 Wiring for SINK(NPN) mode and SOURCE(PNP) mode
*Don't apply the mains voltage directly to above terminals.
FWD/STOP
REV/STOP
Multi-step1
Multi-step2
Multi-step3
Multi-step4
+24V
MI1
MI2
MI3
MI4
MI5
MI6
Factory setting
SINK/NPN Mode
FWD
REV
No Function
No Function
Digital Signal Common
DCM
Sink
Source
SW1
E
*Don't apply the mains voltage directly to above terminals.
FWD/STOP
REV/STOP
Multi-step1
Multi-step2
Multi-step3
Multi-step4
+24V
MI1
MI2
MI3
MI4
MI5
MI6
Factory setting
SOURCE/PNP Mode
FWD
REV
No Function
No Function
DCM
E
Sink
Source
SW1
CAUTION!
1. The wiring of main circuit and control circuit should be separated to prevent erroneous actions.
2. Please use shield wire for the control wiring and not to expose the peeled-off net in front of the
terminal.
3. Please use the shield wire or tube for the power wiring and ground the two ends of the shield
wire or tube.
2.2 External Wiring
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Motor
Output AC Line Reactor
Power Suppl
y
Magnetic cont actor
Input AC Line Reactor
EMI Filter
R/L1
S/L2
T/L3
U/T1 V/T2
W/T3
+/B1
B2
Zero-phase Reac tor
Zero-phase Reactor
FUSE/NFB
-
BR
E
Break resisto r
(optional)
Break unit (optional)
Break res istor
(optio nal)
2.3 Main Circuit
2.3.1 Main Circuit Connection
Items Explanations
Power supply
Please follow the specific power supply requirements shown in Appendix A.
Fuse/NFB (Optional)
There may be an inrush current during power up. Please check the chart of Appendix B and select the correct fuse with rated current. Use of an NFB is optional.
Magnetic contactor (Optional)
Please do not use a Magnetic contactor as the I/O switch of the AC motor drive, as it will reduce the operating life cycle of the AC drive.
Input AC Line Reactor (Optional)
Used to improve the input power factor, to reduce harmonics and provide protection from AC line disturbances (surges, switching spikes, short interruptions, etc.). AC line reactor should be installed when the power supply capacity is 500kVA or more or advanced capacity is activated .The wiring distance should be
10m. Refer to appendix B for
details.
Zero-phase Reactor (Ferrite Core Common Choke) (Optional)
Zero phase reactors are used to reduce radio noise especially when audio equipment is installed near the inverter. Effective for noise reduction on both the input and output sides. Attenuation quality is good for a wide range from AM band to 10MHz. Appendix B specifies the zero phase reactor. (RF220X00A)
EMI filter (Optional)
To reduce electromagnetic interference, please refer to Appendix B for more details.
Brake Resistor (Optional)
Used to reduce the deceleration time of the motor. Please refer to the chart in Appendix B for specific Brake Resistors.
Output AC Line Reactor (Optional)
Motor surge voltage amplitude depends on motor cable length. For applications with long motor cable (>20m), it is necessary to install a
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Figure 1 for the main terminals
R(L1) S(L2) T(L3)
R S
T
U(T1)
V(T2)
W(T3)
IM 3~
MC
E
E
+1 +2/B1
B2
No-fuse breaker ( NF B)
Br ak e re s ist or(O p ti on a l)
Motor
-
Figure 2 for the main terminals
R(L1) S(L2) T(L3)
R S T
U(T1)
V(T2)
W(T3)
IM 3~
MC
E
E
VFDB
+1
+2
-
No-fuse breaker (NF B)
Br ak e res ist or (optional)
Motor
Terminal Symbol Explanation of Terminal Function
R/L1, S/L2, T/L3 AC line input terminals (1-phase/3-phase)
U/T1, V/T2, W/T3
AC drive output terminals for connecting 3-phase
induction motor
+1, +2 Connections for DC Choke (optional)
+2/B1, B2 Connections for Brake Resistor (optional)
+2~(-), +2/B1~(-) Connections for External Brake Unit (VFDB series)
Earth connection, please comply with local regulations.
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Mains power terminals (R/L1, S/L2, T/L3)
Connect these terminals (R/L1, S/L2, T/L3) via a no-fuse breaker or earth leakage breaker to
3-phase AC power (some models to 1-phase AC power) for circuit protection. It is
unnecessary to consider phase-sequence.
It is recommended to add a magnetic contactor (MC) in the power input wiring to cut off
power quickly and reduce malfunction when activating the protection function of AC motor
drives. Both ends of the MC should have an R-C surge absorber.
Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is
made by the loose screws due to vibration.
Please use voltage and current within the regulation shown in Appendix A.
When using leakage-current breaker to prevent leakage current,
Do NOT run/stop AC motor drives by turning the power ON/OFF. Run/stop AC motor drives
by RUN/STOP command via control terminals or keypad. If you still need to run/stop AC
drives by turning power ON/OFF, it is recommended to do so only ONCE per hour.
Do NOT connect 3-phase models to a 1-phase power source.
Output terminals for main circuit (U, V, W)
When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor
terminals U/T1, V/T2, and W/T3, respectively, the motor will rotate counterclockwise (as
viewed on the shaft end of the motor) when a forward operation command is received. To
permanently reverse the direction of motor rotation, switch over any of the two motor leads.
Forward running
DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals
of AC motor drives.
With long motor cables, high capacitive switching current peaks can cause over-current, high
leakage current or lower current readout accuracy. To prevent this, the motor cable should
be less than 20m for 3.7kW models and below. And the cable should be less than 50m for
5.5kW models and above. For longer motor cables use an AC output reactor.
Use well-insulated motor, suitable for inverter operation.
Terminals [+1, +2] for connecting DC reactor
+1
Jumper
DC reactor
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To improve power factor and reduce harmonics connect a DC reactor between terminals [+1,
+2]. Please remove the jumper before connecting the DC reactor.
NOTE
Models of 15kW and above have a built-in DC reactor.
Terminals [+2/B1, B2] for connecting brake resistor and terminals [+1, +2/B1] for
connecting external brake unit
Brake unit(optional) Refer to Appendix B for the use of
sp ecial b r aking r e sis tor/u nit
+2/B
1
B2
BR
+2/B
1
-
VFDB
BR
Brake resistor(optional
)
Connect a brake resistor or brake unit in applications with frequent deceleration ramps, short
deceleration time, too low brake torque or requiring increased brake torque.
If the AC motor drive has a built-in brake chopper (all models of 11kW and below), connect
the external brake resistor to the terminals [+2/B1, B2].
Models of 15kW and above don’t have a built-in brake chopper. Please connect an external
optional brake unit (VFDB-series) and brake resistor. Refer to VFDB series user manual for
details.
Connect the terminals [+(P), -(N)] of the brake unit to the AC motor drive terminals
[+2(+2/B1), (-)]. The length of wiring should be less than 5m with twisted cable.
When not used, please leave the terminals [+2/B1, -] open.
WARNING!
1. Short-circuiting [B2] or [-] to [+2/B1] can damage the AC motor drive.
Grounding terminals (
)
Make sure that the leads are connected correctly and the AC drive is properly grounded.
(Ground resistance should not exceed 0.1Ω.)
Use ground leads that comply with local regulations and keep them as short as possible.
Multiple VFD-VE units can be installed in one location. All the units should be grounded
directly to a common ground terminal, as shown in the figure below. Ensure there are no
ground loops.
goodexcellent
not allowed
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2.3.2 Main Circuit Terminals
Frame B
+1
+2
B
1
-
B2
U/T1 V/T2 W/T3
Screw Torque :
Wire Gauge :
18Kgf-cm
18~10AWG
R/L1 S/L2 T/ L3
Main circuit terminals
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3,
, +1, +2/B1, -, B2
Models Wire Torque Wire Type
VFD007V23A-2
VFD007V43A-2
VFD015V23A-2
VFD015V43A-2
VFD022V23A-2
VFD022V43A-2
VFD037V23A-2
VFD037V43A-2
14-10 AWG
(2.1-5.3mm
2
)
18kgf-cm
(15.6in-lbf)
Stranded
copper only,
75
o
C
Frame C
POWER
IM
MOTOR3
Main circuit terminals
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3,
, +1, +2/B1, -, B2
Models Wire Torque Wire Type
VFD055V23A-2
VFD075V23A-2
VFD110V43B-2
VFD055V43A-2
VFD075V43A-2
12-8 AWG
(3.3-8.4mm
2
)
30kgf-cm
(26in-lbf)
Stranded
copper only,
75
o
C
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Frame D
3
V/T2
W/T3
R/L1
DC DC
+
( )
( )
-
POWER
S/L2 T/L3
-
+2+1
MOTOR
IM
Main circuit terminals
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3,
, +1, +2, -
Models Wire Torque Wire Type
VFD110V23A-2
VFD110V43A-2
VFD150V43A-2
VFD150V23A-2
VFD185V23A-2
VFD185V43A-2
VFD220V43A-2
VFD220V23A-2
8-2 AWG
(8.4-33.6mm
2
)
30kgf-cm
(26in-lbf)
Stranded
copper only,
75
o
C
Frame E
W/T3S/L2R/L1 T/L3 +2+1 U/T1 V/T2
(173in-lbf)
Screw Torque:
200kgf-cm
POWER
IM
MOTOR
3
POWER
ALARM
CHARGE
Main circuit terminals
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3,
, +1, +2, -
Models Wire Torque Wire Type
VFD300V43A-2
VFD370V43A-2
VFD450V43A-2
57kgf-cm
(49in-lbf)
VFD300V23A-2
VFD370V23A-2
VFD550V43C-2
VFD750V43C-2
4-2 AWG
(21.2-33.6mm
2
)
200kgf-cm
(173in-lbf)
Stranded
copper
only, 75
o
C
NOTE
#
To connect 6 AWG (13.3 mm2) wires, use Recognized Ring Terminals
2.4 Control Terminals
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Circuit diagram for digital inputs (SINK current 16mA.)
+24
SINK Mode
multi-input terminal
Internal CircuitDCM
+24V
Multi-Input Ter mi na l
DCM
Internal Circuit
SOURCE Mode
+10V
MO1 MO2
MI3
MI4
MI5
MI6
DFM
+24V
DCM
ACM
AVI
ACI
AFM
MCM
RA
RB
RC
MRC
MRA
REV
MI2
FWD
MI1
AUI
The Position of the Control Terminals
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Terminal symbols and functions
Terminal
Symbol
Terminal Function
Factory Settings (SINK)
ON: Connect to DCM
FWD Forward-Stop Command
ON: Run in FWD direction
OFF: Stop acc. to Stop Method
REV Reverse-Stop Command
ON: Run in REV direction
OFF: Stop acc. to Stop Method
+24V DC Voltage Source +24VDC, 80mA, used for SOURCE mode.
MI1 Multi-function Input 1
MI2 Multi-function Input 2
MI3 Multi-function Input 3
MI4 Multi-function Input 4
MI5 Multi-function Input 5
MI6 Multi-function Input 6
Refer to Pr.02-01 to Pr.02-06 for programming the Multi-function Inputs.
ON: the activation current is 6.5mA. OFF: leakage current tolerance is 10μA.
DFM
Digital Frequency Meter
(Open Collector Output)
Max: 48V
50mA
DFM-DCM
100%
50%
J5
internal circuit
Pulse voltage output monitor signal,
proportional to output frequency
Duty-cycle: 50%
Ratio: Pr.02-18 Min. load: 4.7k
Max. current: 50mA
Max. voltage: 48Vdc
Jumper: DFM jumper, factory
setting is OC
DCM Digital Signal Common
Common for digital inputs and used for SINK mode.
RA
Multi-function Relay Output 1 (N.O.) a
RB
Multi-function Relay Output 1 (N.C.) b
RC Multi-function Relay Common
MRA
Multi-function Relay Output 2 (N.O.) a
MRC Multi-function Relay Common
Resistive Load:
5A(N.O.)/3A(N.C.) 240VAC
5A(N.O.)/3A(N.C.) 24VDC
Inductive Load:
1.5A(N.O.)/0.5A(N.C.) 240VAC
1.5A(N.O.)/0.5A(N.C.) 24VDC
To output monitor signal, including in operation,
frequency arrival, overload and etc.
Refer to Pr.02-11~02-12 for programming
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Terminal
Symbol
Terminal Function
Factory Settings (SINK)
ON: Connect to DCM
+10V Potentiometer Power Supply +10VDC 20mA (variable resistor 3-5kohm)
MCM
Multi-function Output Common (Photocoupler)
Max. 48VDC 50mA
MO1
Multi-function Output 1 (Photocoupler)
MO2
Multi-function Output 2 (Photocoupler)
Maximum 48VDC, 50mA
Refer to Pr.02-13 to Pr.02-14 for programming
MO1~MO2-DCM
MO1~MO2
MCM
Internal Circuit
Max: 48Vdc 50mA
AVI
Analog voltage Input
ACM
AVI
+10V
internal circuit
AVI ci rcu it
Impedance: 200k
Resolution: 12 bits
Range: 0 ~ 10VDC = 0 ~ Max. Output
Frequency (Pr.01-00)
Set-up: Pr.03-00 ~ Pr.03-02
ACI
Analog current Input
ACM
ACI
internal circuit
ACI circuit
Impedance: 250
Resolution: 12 bits
Range: 4 ~ 20mA/0~10V =
0 ~ Max. Output Frequency
(Pr.01-00)
Set-up: Pr.03-00 ~ Pr.03-02
Jumper: ACI jumper, factory setting is
4-20mA
AUI
Auxiliary analog voltage input
ACM
AUI
+10
~
-10V
internal circuit
AUI circuit
Impedance: 200k
Resolution: 12 bits
Range: -10 ~ +10VDC =
0 ~ Max. Output Frequency
(Pr.01-00)
Set-up: Pr.03-00 ~ Pr.03-02
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Terminal
Symbol
Terminal Function
Factory Settings (SINK)
ON: Connect to DCM
AFM
Analog output meter
AFMA
CM
0~20mA
Impedance: 18.5k (voltage output)
1.1m (current output)
Output current 20mA max
Resolution: max. frequency corresponds to
0-10V
Range: 0 ~ 10V/0 ~ 20mA
Function: Pr.03-18
Switch: AFM switch, factory setting is 0-
10V
ACM
Analog control signal (common)
Common for AVI, ACI, AUI, AFM
*Control signal wiring size: 18 AWG (0.75 mm2) with shielded wire.
Analog input terminals (AVI, ACI, AUI, ACM)
Analog input signals are easily affected by external noise. Use shielded wiring and keep it as
short as possible (<20m) with proper grounding. If the noise is inductive, connecting the
shield to terminal ACM can bring improvement.
If the analog input signals are affected by noise from the AC motor drive, please connect a
capacitor and ferrite core as indicated in the following diagrams:
C
AVI/ACI/AUI
ACM
ferrite core
wind each wires 3 times or more around the core
Digital inputs (FWD, REV, MI1~MI6, DCM)
When using contacts or switches to control the digital inputs, please use high quality
components to avoid contact bounce.
Digital outputs (MO1, MO2, MCM)
Make sure to connect the digital outputs to the right polarity, see wiring diagrams.
When connecting a relay to the digital outputs, connect a surge absorber or fly-back diode
across the coil and check the polarity.
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General
Keep control wiring as far as possible from the power wiring and in separate conduits to
avoid interference. If necessary let them cross only at 90º angle.
The AC motor drive control wiring should be properly installed and not touch any live power
wiring or terminals.
NOTE
If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close as
possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.
When using a GFCI (Ground Fault Circuit Interrupter), select a current sensor with sensitivity
of 200mA, and not less than 0.1-second detection time to avoid nuisance tripping.
DANGER!
Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it comes in contact with high voltage.
The specification for the control terminals
+10V
MO1 MO2
MI3
MI4
MI5
MI6
DFM
+24V
DCM
ACM
AVI
ACI
AFM
MCM
RA
RB
RC
MRC
MRA
REV
MI2
FWD
MI1
AUI
The Position of the Control Terminals
Frame Torque Wire
B, C, D, E, E1 8 kgf-cm (6.9 in-lbf) 22-14 AWG (0.3-2.1mm2)
NOTE
Frame B: VFD007V23A/43A-2, VFD015V23A/43A-2, VFD022V23A/43A-2, VFD037V23A/43A-2;
Frame C: VFD055V23A/43A-2, VFD075V23A/43A-2, VFD110V43B-2,
Frame D: VFD110V23A/43A-2, VFD150V23A/43A-2, VFD185V23A/43A-2, VFD220V23A/43A-2
Frame E: VFD300V43A-2, VFD370V43A-2, VFD450V43A-2
Frame E1: VFD300V23A-2, VFD370V23A-2, VFD550V43C-2, VFD750V43C-2
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Revision Dec. 2008, 04VE, SW V2.05 3-1
Chapter 3 Digital Keypad Operation and Start Up
3.1 Digital Keypad KPV-CE01
3.1.1 Description of the Digital Keypad KPV-CE01
U
F H
KPV-CE01
JOG
RUN
RESET
STOP
MODE Selection Key
Press this key to view different
operating values
LED Display
Display frequency, current, voltage and error, etc.
Status Display
Display of driver status
Part Number
STOP/RESET
Left Key
moves cursor to the left
PU
EXTPU
Right Key
Moves the cursor right
FWD/REV Direction Key
RUN key
Display Message Descriptions
Displays the AC drive Master Frequency.
Displays the actual output frequency present at terminals U/T1, V/T2, and W/T3.
User defined unit (where U = F x Pr.00-05)
Displays the output current present at terminals U/T1, V/T2, and W/T3.
The counter value (C).
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Chapter 3 Digital Keypad Operation and Start Up|
3-2 Revision Dec. 2008, 04VE, SW V2.05
Display Message Descriptions
Displays the selected parameter.
Displays the actual stored value of the selected parameter.
External Fault.
Display “End” for approximately 1 second if input has been accepted by
pressing
key. After a parameter value has been set, the new
value is automatically stored in memory. To modify an entry, use the
, and keys.
Display “Err”, if the input is invalid.
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Chapter 3 Digital Keypad Operation and Start Up|
Revision Dec. 2008, 04VE, SW V2.05 3-3
3.1.2 How to Operate the Digital Keypad KPV-CE01
START
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
MODE
MODE
MODEMODE
MODE
MODE
START
U
F
H
Selection mode
START
To shift cursor
To modify data
To set p ara me te rs
U
F
H
U
F H
U
F H
GO START
U
F H
U
F H
U
F H
U
F
H
U
F H
U
F H
to set the parameters.
NOTE: In the selection mode, press
to return to the selection mode.
NOTE: In the parameter setting mode, you can press
move to previous display
U
F
H
U
F
H
U
F
H
U
F
H
U
F
H
START
U
F
H
U
F
H
U
F
H
parameter set successfully
parameter set error
MODE
To switch display mode
MODE
MODE
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Chapter 3 Digital Keypad Operation and Start Up|
3-4 Revision Dec. 2008, 04VE, SW V2.05
U
F
H
U
F
H
U
F
H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F
H
U
F
H
U
F
H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F
H
U
F
H
U
F
H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F
H
U
F
H
U
F
H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F H
U
F H
To copy parameters 1
Copy parameters from the AC Motor Drive to the KPV-CE01
about 2-3 seconds
start blinking
It will display "End" to indicate that the first parameter is saved, then return to "rEAd0".
about 2-3 seconds
start blinking
It will display "End" to indicate that the second parameter is saved, then return to "rEAd1".
To copy parameters 2
Copy parameters from to the KPV-CE01 the AC Motor Drive
about 2-3 seconds
about 2-3 seconds
start blinking
start blinking
It will display "End" to indicate that the first parameter is saved, then return to "SAvEv".
It will display "End" to indicate that the second parameter is saved, then return to "SAvEv".
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Chapter 3 Digital Keypad Operation and Start Up|
Revision Dec. 2008, 04VE, SW V2.05 3-5
3.1.3 Dimension of the Digital Keypad
Unit: mm [inch]
MODE
REV
FWD
RUN
JOG
LABEL 1
PROG DATA
RESET
STOP
PU
U
RUN
STOPJOG
FWD
KPV-CEO1
REVEXTPU
F H
3.1.4 Reference Table for the LCD Display of the Digital Keypad
Digital 0 1 2 3 4 5 6 7 8 9
LCD
English
alphabet
A b Cc d E F G Hh I Jj
LCD
English
alphabet
K L n Oo P q r S Tt U
LCD
English
alphabet
v Y Z
LCD
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Chapter 3 Digital Keypad Operation and Start Up|
3-6 Revision Dec. 2008, 04VE, SW V2.05
3.1.5 Operation Method
Refer to 3.1.2 How to operate the digital keypad KPV-CE01 and chapter 4 parameters for setting. Please choose a suitable method depending on application and operation rule. The operation is usually used as shown in the following table.
Operation Method Frequency Source
Operation Command
Source
KPV-CE01 keypad
RUN
RESET
STOP
Operate from
external signal
Sw1
Sink
Source
Factory setting: SINK Mode
Please refer to Figure 3 for wiring of S IN K mode and SOURCEmode.
AVI
ACI
AUI
ACM
+10V
5K
3
2
1
Power supply +10V 20mA
Master Frequency 0 to 10V 4 7 k
Analog S ignal Common
E
MI1 MI2 MI3 MI4
MI6
MI5
DCM
+24V
FWD/STOP
REV/STOP
Multi-step 1
Multi-step 2
Multi-step 3
Multi-step 4
No function
Digital Signal Common
Factory setting
* Don't apply the mains voltage directly to abov e term i na ls.
E
No function
REV
FWD
ACI current/voltage selection
AFM
ACM
Analog Signal common
E
4~20mA/0~10V
-10~+ 10V
0-20mA
0-10V
ACI Switch Make sure that power is OFF before changing the switch setting.
0~10VDC/ 2mA
AFM analog output selection
Analog Multi-functi on Output Terminal
0-10V
0-20mA
AFM Switch Make sure that power is OF F before changing the switch setting.
Control circuit terminals
Shielded leads & Cable
Main circuit (pow er) t erminals
Operate from
communication
Please refer to the communication address 2000H and 2119H settings in the communication address definition.
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Chapter 3 Digital Keypad Operation and Start Up|
Revision Dec. 2008, 04VE, SW V2.05 3-7
3.2 Tuning Operations
3.2.1 Flow Chart
Take motor 1 as exampl
e
Step 1 Basic parameters settings
Reset all parameters to factory setting Pr.00-0 2
Set t i n g th e relat e d information of IM motor Pr.01-00~01-02 Pr.05-01~05-04
If the motor and load can be se p arate d
NO
YES
run in low speed
NO
YES
Check if output current is within (20~50%) of rated current
Stop running
Motor auto tuning Pr.05-00=1
Step 2 Motor tuning
No-load current of motor Pr.05- 05
Motor auto tuning Pr.05-0 0=2
Please contact motor suppl ier
If it displays "tun" during trial run
NO
YES
Check if the value has been written into Pr.05-05~05-09
The motor tuning is finished after motor is stopped.
If it dis plays "AUE", please check the wiring and parameter settings.
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Chapter 3 Digital Keypad Operation and Start Up|
3-8 Revision Dec. 2008, 04VE, SW V2.05
Step 3 Trial run for FOCPG feedback control
Selection of speed feedback card
E MV-P G01X E MV-P G01O E MV-P G01L
Encoder pulse Pr.10-00
Encoder input type setting Pr. 1 0 -01
Pr.00-10=3 FOCPG control mode
If the motor can run
YES
NO
Stop trial run
Check if PG card is nor ma l
YES
NO
NO
YES
Check if output current is normal
Refer to chapter 6 for fau lt code
Check the setting of Pr.10-00
Change the operation direction of motor
Increase the frequency command
Finish trial run
If there is mechanical gear
YES
Check the setting of gear ratio (Pr.10-27~
10-28)
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Chapter 3 Digital Keypad Operation and Start Up|
Revision Dec. 2008, 04VE, SW V2.05 3-9
Step 4 Inertia estimation
Connect the load and motor
Adjust accel./decel. time Pr.01-12~01-13
Pr.11-00=2
If it allows the motor to forward/reverse running
YES
NO
Set the operation frequency to 2/3 of motor rated frequency
operate the motor
observ e Pr.11-01 and adjust the operation direction
adjust multi-step speed MI1=1, set Pr.04-00 to 1/5 of rated frequency and operation frequency to 4/5 of rated frequency
operate the motor
NO
YES
Check accel./decel. time and operation frequency setting
Stop motor running
record Pr.11-01
Pr.11-00=0
Finish trial run
observ e Pr.11-01 and set Pr.02-10 to 4 or 0
Check if Pr.11-01 setti ng is convergence
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Chapter 3 Digital Keypad Operation and Start Up|
3-10 Revision Dec. 2008, 04VE, SW V2.05
3.2.2 Explanations for the Tuning Steps
3.3.2.1 Step 1
Basic parameters settings for the motor
 Make sure that Pr.00-00 (identity code of the AC motor drive) corresponds with the
nameplate indicated on the AC motor drive.
 Make sure that all parameters are reset to factory setting (Pr.00-02 is set to 9 or 10).
Pr.00-02 Parameter Reset
0: No function 1: Read only 2: Enable group 11 parameters setting 8: Keypad lock 9: All parameters are reset to factory settings (50Hz,
220V/380V) 10: All parameters are reset to factory settings (60Hz,
220V/440V)
 Enter the related information of the motor into Pr.01-00~01-02 and Pr.05-01~05-04
Pr.01-00 Max. Output Frequency
50.00 ~ 600.00Hz
Pr.01-01 1st Output Frequency
Setting 1
0.00~600.00Hz
Pr.01-02 1st Output Voltage
Setting 1
230V: 0.1V~255.0V 460V: 0.1V~510.0V
Pr.05-01 Full-load Current of
Motor 1 (A)
40~120% of drive’s rated current
NOTE: This value should be set according to the rated frequency of the motor as indicated on the
motor nameplate. The factory setting is 90% of the rated current.
Pr.05-02 Rated Power of Motor 1
(kW)
0~655.35
NOTE: It is used to set rated power of the motor 1. The factory setting is the power of the drive.
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Chapter 3 Digital Keypad Operation and Start Up|
Revision Dec. 2008, 04VE, SW V2.05 3-11
Pr.05-03 Rated Speed of Motor 1
(rpm)
0~65535
NOTE: It is used to set the rated speed of the motor and needs to set according to the value indicated
on the motor nameplate.
Pr.05-04 Number of Motor
Poles 1
2~20
NOTE: it is used to set the number of motor poles (must be an even number).
 Check if the motor and load can be separated. If yes, please set by the following steps. If not,
please jump to step 2 for static test of the motor auto tuning.
 If the above steps are normal, please trial run in low speed and check if the motor runs
steadily without abnormal noise and vibration. If yes, please stop running and check if the
wiring is correct or contact the motor supplier.
 After ensure that the output current displayed on the digital keypad is within 20~50% of the
motor rated current when trial run in low speed, please go to step 2. If the output current is
out of the range, please check the motor wiring, parameter settings or contact the motor
supplier.
3.3.2.2 Step 2
Motor tuning
 Make sure that Pr.00-00 (identity code of the AC motor drive) corresponds to the nameplate
of the AC motor drive.
 Check if the motor and load can be disconnected.
If yes: set Pr.05-00 to 1 (rolling test)
If not: it needs to input value into Pr.05-05 and set Pr.05-00 to 2 (static test)
 Motor auto tuning
Pr.05-00 Motor Auto Tuning
0: No function 1: Rolling test 2: Static Test
3: Reserved
 It will display on the digital keypad until the tuning is finished. Then the motor
will stop automatically and save the value into Pr.05-06~Pr.05-09. If it displays
, please check if the wiring and parameters settings are correct.
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Chapter 3 Digital Keypad Operation and Start Up|
3-12 Revision Dec. 2008, 04VE, SW V2.05
3.3.2.3 Step 3
Trial run for FOCPG feedback control
 Selection for speed feedback card
Please refer to Appendix B PG card for selection. Delta provides 3 PG cards, including EMV­PG01X, EMV-PG01O and EMV-PG01L, for your selection.
 Encoder pulse
Pr.10-00 Encoder Pulse
1~20000
 Selection for encoder input type
Pr.10-01 Encoder Input Type
Setting
0: Disable 1: Phase A leads in a forward run command and phase B
leads in a reverse run command 2: Phase B leads in a forward run command and phase A
leads in a reverse run command 3: Phase A is a pulse input and phase B is a direction
input. (low input=reverse direction, high input=forward direction)
4: Phase A is a pulse input and phase B is a direction input. (low input=forward direction, high input=reverse direction)
5: Single-phase input
 Set it to FOCPG mode
Pr.00-10 Control Method
0: V/f Control 1: V/f Control + Encoder (VFPG) 2: Sensorless vector control (SVC) 3: FOC vector control + Encoder (FOCPG) 4: Torque control + Encoder (TQCPG)
 Check if the PG feedback card is normal
1. check if the actual output frequency reaches the frequency command
2. When the PG feedback card is abnormal, the fault code.
Check if Pr.10-01 is set to 0
Check if the wiring of the feedback card is correct
Check if the wiring of the feedback card, PI gain parameter is correct or adjust decel./accel. time
Check if the wiring of the feedback card, PI gain parameter is correct or adjust decel./accel. time
 After the fault is cleared, please trial run again.  Check if the output current is normal
When changing frequency command, check if the output current is increased or decreased abnormally. If it is abnormal, please check if Pr.10-00 and Pr.10-27~Pr.10-28 are correct.
 Changing the rotation direction of the motor
Adjust the rotation direction of the motor to ensure that it can run in all the rotation directions.
 Increase the frequency command
Check if the output current/frequency and motor actual speed(it can set Pr.00-04=7 during operation) is normal in different commands.
 Finish trial run
If the results of trial run are normal, the trial run in FOCPG mode is completed.
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Chapter 3 Digital Keypad Operation and Start Up|
Revision Dec. 2008, 04VE, SW V2.05 3-13
3.3.2.4 Step 4
Inertia estimate
 Check if the load and motor are connected correctly  Adjust accel./decel. time
The setting of accel./decel. time(Pr.01-12~Pr.01-13) can be lessened when the current/voltage is within specification (no fault code(over current/voltage) occurs).
Pr.01-12 Accel Time 1
0.00~600.00 sec/0.00~6000.0 sec
Pr.01-13 Decel Time 1
0.00~600.00 sec/0.00~6000.0 sec
NOTE: The accel. time is the time that needs for drive to accelerate from 0.0Hz to max. operation frequency (Pr.1-00). The decel, tome is the time that needs for drive to decelerate from max. operation frequency (Pr.01-00) to 0.00Hz.
 Inertia estimate
Setting Pr.11-00=2
Pr.11-00 System Control
bit 0: Auto tuning for ASR and APR bit 1: Inertia estimate (only for FOCPG mode) bit 2: Zero Servo bit 3: Reserved
 If it allows the motor to rotate in forward and reverse
<Motor can run in both forward and reverse> After start-up the motor, observe if Pr.11-01 is convergence. After the speed is stable, change the motor operation direction until Pr.11-01 is convergence. <Motor can only run in one direction> Setting multi-function input terminal to MI1=1, Pr.04-00 to 1/5 of rated frequency and the operation frequency on the digital keypad to 4/5 of rated frequency.
Pr.04-00 1st Step Speed
Frequency
0.00~600.00Hz
 Check if the setting of Pr.11-01 is convergence
When the motor runs stably,setting Pr.02-10 to 4 and check if Pr.11-01 is convergence. After setting Pr.02-10 to 0, check if Pr.11-01 is convergence again. Please repeat above operation until Pr.11-01 is convergence.
Pr.02-10 Digital Input Operation
Direction
0 ~ 65535
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Chapter 3 Digital Keypad Operation and Start Up|
3-14 Revision Dec. 2008, 04VE, SW V2.05
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Chapter 4 Parameters
The VFD-VE parameters are divided into 12 groups by property for easy setting. In most applications, the user can finish all parameter settings before start-up without the need for re-adjustment during operation.
The 12 groups are as follows:
Group 0: System Parameters Group 1: Basic Parameters Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 4: Multi-Step Speed Parameters Group 5: Motor Parameters Group 6: Protection Parameters Group 7: Special Parameters Group 8: High-function PID Parameters Group 9: Communication Parameters Group 10: Speed Feedback Control Parameters Group 11: Advanced Parameters
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Chapter 4 Parameters|
4-2 Revision Dec. 2008, 04VE, SW V2.05
4.1 Summary of Parameter Settings
: The parameter can be set during operation.
Group 0 System Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
00-00
Identity Code of the AC motor drive
Read-only
0
00-01
Rated Current Display of the AC motor drive
Read-only 0
00-02
Parameter Reset
0: No function 1: Read only 2: Enable group 11 parameters setting 8: Keypad lock 9: All parameters are reset to factory settings (50Hz, 220V/380V) 10: All parameters are reset to factory settings (60Hz, 220V/440V)
0
00-03
Start-up Display Selection
0: Display the frequency command value (LED F) 1: Display the actual output frequency (LED H) 2: Multifunction display, see Pr.00-04 (LED U) 3: Display the output current (A)
0
00-04
Content of Multi Function Display
0: Display output current (A) 1: Display counter value (C) 2: Display output frequency (H)
3: Display DC-BUS voltage (
u
) 4: Display output voltage (E) 5: Output power factor angle (n) 6: Display output power (kW ) 7: Display actual motor speed (r) 8: Display estimate output torque in N-m (t) 9: Display PG position (G) 10: Display PID feedback in % (b) 11: Display AVI in % (1.) 12: Display ACI in % (2.) 13: Display AUI in % (3.) 14: Display the temperature of heat sink in °C (t.)
15: Display the temperature of IGBT in °C (T) 16: The status of digital input (ON/OFF) (i)
17: The status of digital output (ON/OFF) (o) 18: Multi-step speed (S) 19: The corresponding CPU pin status of digital input (i.) 20: The corresponding CPU pin status of digital output (o.) 21: Number of actual motor revolution (PG1 of PG card) (Z) 22: Pulse input frequency (PG2 of PG card) (4) 23: Pulse input position (PG2 of PG card) (4.) 24: Pulse position control for whole operation (MI=37 and MI=ON) (P.) 25: Display the present reel diameter under the tension control in mm (d) 26: Display the present line speed under the tension control in m/min (L) 27: Display the present tension setting under the tension control in N (T.)
0
00-05
User-Defined Coefficient K
Digit 4: decimal point number (0 to 3) Digit 0-3: 40 to 9999
0
00-06 Software Version Read-only
#.#
00-07
Password Input
1 to 9998 and 10000 to 65535 0 to 2: times of wrong password
0
00-08
Password Set
1 to 9998 and 10000 to 65535 0: No password set or successful input in Pr.00-07 1: Password has been set
0
00-09
Energy Saving Gain
10~1000 % 100%
00-10
Control Method
0: V/f Control 1: V/f Control + Encoder (VFPG) 2: Sensorless vector control (SVC) 3: FOC vector control + Encoder (FOCPG) 4: Torque control + Encoder (TQCPG)
0
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-3
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
00-11
V/f Curve Selection
0: V/f curve determined by group 01 1: 1.5 power curve 2: Square curve
0
00-12
Constant/Variable Torque Selection
0: Constant Torque (150%) 1: Variable Torque (120%)
0
00-13
Optimal Acceleration/Deceleration Setting
0: Linear accel./decel. I 1: Auto accel., linear decel. 2: Linear accel., auto decel. 3: Auto accel./decel. (auto calculate the accel./decel. time by actual load) 4: Stall prevention by auto accel./decel. (limited by 01-12 to 01-21)
0
00-14
Time Unit for Acceleration/Deceleration and S Curve
0: Unit: 0.01 second 1: Unit: 0.1 second
0
00-15 Reserved 00-16 Reserved
00-17
Carrier Frequency
1~15KHz 10
00-18
Auto Voltage Regulation (AVR) Function
0: Enable AVR 1: Disable AVR 2: Disable AVR when deceleration stop
0
00-19
Auto Energy-saving Operation
0: Disable 1: Enable
0
00-20
Source of the Master Frequency Command
0: Digital keypad (KPV-CE01) 1: RS-485 serial communication 2: External analog input (Pr. 03-00) 3: External UP/DOWN terminal 4: Pulse input without direction command (Pr.10-15
without direction)
5: Pulse input with direction command (Pr.10-15)
0
00-21
Source of the Operation Command
0: Digital keypad (KPV-CE01) 1: External terminals. Keypad STOP disabled. 2: RS-485 serial communication (RJ-11). Keypad STOP
disabled.
0
00-22
Stop Method
0: Ramp to stop 1: Coast to stop
0
00-23
Motor Direction Control
0: Enable forward/reverse 1: Disable reverse 2: Disable forward
0
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Chapter 4 Parameters|
4-4 Revision Dec. 2008, 04VE, SW V2.05
Group 1 Basic Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
01-00
Maximum Output Frequency
50.00~600.00Hz 60.00/
50.00
01-01
1st Output Frequency Setting 1
0.00~600.00Hz 60.00/
50.00
01-02
1st Output Voltage Setting 1
230V: 0.1V~255.0V 460V: 0.1V~510.0V
220.0
440.0
01-03
2nd Output Frequency Setting 1
0.00~600.00Hz 0.50
01-04
2nd Output Voltage Setting 1
230V: 0.1V~255.0V 460V: 0.1V~510.0V
5.0
10.0
01-05
3rd Output Frequency Setting 1
0.00~600.00Hz 0.50
01-06
3rd Output Voltage Setting 1
230V: 0.1V~255.0V 460V: 0.1V~510.0V
5.0
10.0
01-07
4th Output Frequency Setting 1
0.00~600.00Hz 0.00
01-08
4th Output Voltage Setting 1
230V: 0.1V~255.0V 460V: 0.1V~510.0V
0.0
0.0
01-09 Start Frequency
0.00~600.00Hz 0.50
01-10
Output Frequency Upper Limit
0.00~600.00Hz
600.00
01-11
Output Frequency Lower Limit
0.00~600.00Hz
0.00
01-12
Accel Time 1 0.00~600.00 sec/0.00~6000.0 sec
10.00/
10.0
01-13
Decel Time 1 0.00~600.00 sec/0.00~6000.0 sec
10.00/
10.0
01-14
Accel Time 2 0.00~600.00 sec/0.00~6000.0 sec
10.00/
10.0
01-15
Decel Time 2 0.00~600.00 sec/0.00~6000.0 sec
10.00/
10.0
01-16
Accel Time 3 0.00~600.00 sec/0.00~6000.0 sec
10.00/
10.0
01-17
Decel Time 3 0.00~600.00 sec/0.00~6000.0 sec
10.00/
10.0
01-18
Accel Time 4 0.00~600.00 sec/0.00~6000.0 sec
10.00/
10.0
01-19
Decel Time 4
0.00~600.00 sec/0.00~6000.0 sec 10.00/
10.0
01-20
JOG Acceleration Time 0.00~600.00 sec/0.00~6000.0 sec
1.00/
1.0
01-21
JOG Deceleration Time 0.00~600.00 sec/0.00~6000.0 sec
1.00/
1.0
01-22
JOG Frequency
0.00~600.00Hz 6.00
01-23
1st/4th Accel/decel Frequency
0.00~600.00Hz 0.00
01-24
S-curve for Acceleration Departure Time 1
0.00~25.00 sec/0.00~250.0 sec 0.2/0.0
01-25
S-curve for Acceleration Arrival Time 2
0.00~25.00 sec /0.00~250.0 sec 0.2/0.0
01-26
S-curve for Deceleration Departure Time 1
0.00~25.00 sec /0.00~250.0 sec 0.2/0.0
01-27
S-curve for Deceleration Arrival Time 2
0.00~25.00 sec /0.00~250.0 sec 0.2/0.0
01-28
Skip Frequency 1 (upper limit)
0.00~600.00Hz 0.00
01-29
Skip Frequency 1 (lower limit)
0.00~600.00Hz 0.00
01-30
Skip Frequency 2 (upper limit)
0.00~600.00Hz 0.00
01-31
Skip Frequency 2 (lower limit)
0.00~600.00Hz 0.00
01-32
Skip Frequency 3 (upper limit)
0.00~600.00Hz 0.00
01-33
Skip Frequency 3 (lower limit)
0.00~600.00Hz 0.00
01-34
Mode Selection when Frequency < Fmin
0: Output Waiting 1: Zero-speed operation 2: Fmin (4th output frequency setting)
0
01-35 1st Output Frequency
0.00~600.00Hz 60.00/
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-5
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
Setting 2 50.00
01-36
1st Output Voltage Setting 2
230V: 0.1V~255.0V 460V: 0.1V~510.0V
220.0
440.0
01-37
2nd Output Frequency Setting 2
0.00~600.00Hz 0.50
01-38
2nd Output Voltage Setting 2
230V: 0.1V~255.0V 460V: 0.1V~510.0V
5.0/
10.0
01-39
3rd Output Frequency Setting 2
0.00~600.00Hz 0.50
01-40
3rd Output Voltage Setting 2
230V: 0.1V~255.0V 460V: 0.1V~510.0V
5.0/
10.0
01-41
4th Output Frequency Setting 2
0.00~600.00Hz 0.00
01-42
4th Output Voltage Setting 2
230V: 0.1V~255.0V 460V: 0.1V~510.0V
0.0/
0.0
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Chapter 4 Parameters|
4-6 Revision Dec. 2008, 04VE, SW V2.05
Group 2 Digital Input/Output Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
02-00 2-wire/3-wire Operation
Control
0: FWD/STOP, REV/STOP 1: FWD/STOP, REV/STOP (Line Start Lockout) 2: RUN/STOP, REV/FWD 3: RUN/STOP, REV/FWD (Line Start Lockout) 4: 3-wire (momentary push button) 5: 3-wire (momentary push button and Line Start Lockout)
0
0: no function
1: multi-step speed command 1/multi-step position command 1
02-01 Multi-Function Input
Command 1 (MI1) (it is Stop terminal for 3­wire operation)
2: multi-step speed command 2/ multi-step position command 2
1
3: multi-step speed command 3/ multi-step position command 3
02-02 Multi-Function Input Command 2 (MI2)
4: multi-step speed command 4/ multi-step position command 4
2
5: Reset
02-03
Multi-Function Input Command 3 (MI3)
6: JOG command
3
7: acceleration/deceleration speed inhibit
4
02-04
Multi-Function Input Command 4 (MI4)
8: the 1st, 2nd
acceleration/deceleration time selection
9: the 3rd, 4th acceleration/deceleration time selection
0
02-05
Multi-Function Input Command 5 (MI5)
10: EF input (Pr.07-36)
11: B.B. input
0
02-06 Multi-Function Input
Command 6 (MI6) (specific terminal for TRG)
12: Output stop
02-23 Multi-Function Input
Command 7
13: cancel the setting of the optimal acceleration/deceleration time
0
02-24 Multi-Function Input
Command 8
14: switch between drive settings 1 and 2
0
02-25 Multi-Function Input
Command 9
15: operation speed command form AVI
0
02-26 Multi-Function Input
Command 10
16: operation speed command form ACI
0
02-27 Multi-Function Input
Command 11
17: operation speed command form AUI
0
02-28 Multi-Function Input
Command 12
18: Emergency Stop (Pr.07-36)
0
02-29 Multi-Function Input
Command 13
19: Digital Up command
0
02-30 Multi-Function Input
Command 14
20: Digital Down command
0
21: PID function disabled
22: clear counter
23: input the counter value (multi-function input
command 6)
24: FWD JOG command
25: REV JOG command
26: TQCPG/FOCPG mode selection
27: ASR1/ASR2 selection
28: Emergency stop (EF1)
29: Signal confirmation for Y-connection
30: Signal confirmation for Δ−connection
31: High torque bias (by Pr.07-29)
32: Middle torque bias (by Pr.07-30)
33: Low torque bias (by Pr.07-31)
34: Enable multi-step position control
35: Enable position control
36: Enable multi-step position learning function (valid
at stop)
37: Enable pulse position input command
38: Disable write EEPROM function
39: Torque command direction
40: Force stop
41: Serial position clock
42: Serial position input
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-7
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
43: Analog input resolution selection
44: Enable initial reel diameter
45: Reset initial reel diameter 1
46: Reset initial reel diameter 2
47: Reset PID control integration of tension
48: Mechanical gear ratio switch
49: Enable Drive
50: Reserved
02-07
UP/DOWN Key Mode
0: up/down by the accel/decel time 1: up/down constant speed (Pr.02-08)
0
02-08
The
A
cceleration/Deceleration Speed of the UP/DOWN Key with Constant Speed
0.01 ~ 1.00Hz/ms 0.01
02-09
Digital Input Response Time
0.001~ 30.000 sec 0.005
02-10
Digital Input Operation Direction
0 ~ 65535 0
0: No function
11
02-11
Multi-function Output 1 RA, RB, RC(Relay1)
1: Operation indication
2: Operation speed attained 1
02-12
Multi-function Output 2 MRA, MRC (Relay2)
3: Desired frequency attained 1 (Pr.02-19)
4: Desired frequency attained 2 (Pr.02-21) 0
5: Zero speed (frequency command)
02-13
Multi-function Output 3 (MO1)
6: Zero speed with stop (frequency command)
7: Over torque (OT1) (Pr.06-06~06-08)
8: Over torque (OT2) (Pr.06-09~06-11)
9: Drive ready 0
02-14
Multi-function Output 4 (MO2)
10: User-defined Low-voltage Detection
11: Malfunction indication
12: Mechanical brake release (Pr.02-31)
02-35
Multi-function Output 5 (MO3)
13: Overheat
14: Software brake signal indication
15: PID feedback error
02-36
Multi-function Output 6 (MO4)
16: Slip error (oSL)
17: Terminal count value attained (Pr.02-16)
18: Preliminary count value attained (Pr.02-17)
02-37
Multi-function Output 7 (MO5)
19: Baseblock (B.B.) Indication
20: Warning output
21: Over voltage warning
02-38
Multi-function Output 8 (MO6)
22: Over-current stall prevention warning
23: Over-voltage stall prevention warning
24: Operation mode indication
02-39
Multi-function Output 9 (MO7)
25: Forward command
26: Reverse command
27: Output when current >= Pr.02-32
02-40
Multi-function Output 10 (MO8)
28: Output when current < Pr.02-32
29: Output when frequenc y >= Pr.02-33
30: Output when frequency < Pr.02-33
02-41
Multi-function Output 11 (MO9)
31: Y-connection for the motor coil
32: Δ connection for the motor coil
33: Zero speed (actual output frequency)
02-42
Multi-function Output 12 (MOA)
34: Zero speed with Stop (actual output frequency)
35: Error output selection 1 (Pr.06-23)
36: Error output selection 2 (Pr.06-24)
37: Error output selection 3 (Pr.06-25)
38: Error output selection 4 (Pr.06-26)
39: Position attained (Pr.10-19)
40: Speed attained (including zero speed)
41: Multi-position attained
42: Crane function
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Chapter 4 Parameters|
4-8 Revision Dec. 2008, 04VE, SW V2.05
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
43: Motor zero-speed output (Pr.02-43)
44: Max. reel diameter attained
45: Empty reel diameter attained
46: Broken belt detection
47: Break release at stop
48: Error PID feedback of tension
49: Reserved
50: Reserved
02-15
Multi-output Direction
0 ~ 65535
0
02-16
Terminal Count Value
0 ~ 65535
0
02-17
Preliminary Counter Value
0 ~ 65535
0
02-18
Digital Output Gain
1 ~ 40
1
02-19
Desired Frequency Attained 1
0.00 ~ 600.00Hz
60.00/
50.00
02-20
The Width of the Desired Frequency Attained 1
0.00 ~ 600.00Hz
2.00
02-21
Desired Frequency Attained 2
0.00 ~ 600.00Hz
60.00/
50.00
02-22
The Width of the Desired Frequency Attained 2
0.00 ~ 600.00Hz
2.00
02-31
Brake Delay Time
0.000~65.000 Sec
0.000
02-32
Output Current Level Setting for External Terminals
0~100%
0
02-33
Output Boundary for External Terminals
0.00~+-60.00Hz (it is motor speed when using PG)
0.00
02-34
External Operation Control Selection after Reset
0: Disable 1: Drive runs if run command exists after reset
0
02-43
Zero-speed Level of Motor
0~65535 rpm
0
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-9
Group 3 Analog Input/Output Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
03-00
Analog Input 1 (AVI) 0: No function 1
03-01
Analog Input 2 (ACI) 1: Frequency command (torque limit under TQR control
mode)
0
03-02
Analog Input 3 (AUI) 2: torque command (torque limit under speed mode) 0
3: Torque compensation command
4: PID target value (refer to group 8)
5: PID feedback signal (refer to group 8)
6: P.T.C. thermistor input value
7: Positive torque limit
8: Negative torque limit
9: Regenerative torque limit
10: Positive/negative torque limit
11: PID feedback signal of tension
12: Line speed
13: Reel diameter
14: PID target value of tension (tension closed-loop)
15: Tension setting (tension open-loop)
16: Zero-speed tension
17: Tension taper
03-03
Analog Input Bias 1 (AVI)
-100.0~100.0%
0
03-04
Analog Input Bias 2 (ACI)
-100.0~100.0%
0
03-05
Analog Input Bias 3 (AUI)
-100.0~100.0%
0
03-06
Positive/negative Bias Mode (AVI)
0
03-07
Positive/negative Bias Mode (ACI)
0
03-08
Positive/negative Bias Mode (AUI)
0: Zero bias 1: Lower than bias=bias 2: Greater than bias=bias 3: The absolute value of the bias voltage while serving
as the center
4: Serve bias as the center
0
03-09
Analog Input Gain 1 (AVI)
-500.0~500.0%
100.0
03-10
Analog Input Gain 2 (ACI )
-500.0~500.0%
100.0
03-11
Analog Input Gain 3 (AUI)
-500.0~500.0%
100.0
03-12
ACI/AVI2 Selection 0: ACI
1: AVI 2
0
03-13
Analog Input Delay Time (AVI)
0.00~2.00 sec
0.01
03-14
Analog Input Delay Time (ACI)
0.00~2.00 sec
0.01
03-15
Analog Input Delay Time (AUI)
0.00~2.00 sec
0.01
03-16
Addition Function of the Analog Input
0: Disable (AVI, ACI, AUI) 1: Enable
03-17
Loss of the ACI Signal 0: Disable
1: Continue operation at the last frequency 2: Decelerate to stop 3: Stop immediately and display E.F.
0
0: Output frequency (Hz)
0
03-18
Analog Output 1
1: Frequency command (Hz)
2: Motor speed (Hz)
03-21
Analog Output 2
3: Output current (rms)
4: Output voltage
03-24
Analog Output 3
5: DC Bus Voltage
6: Power factor
7: Power
8: Output torque
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Chapter 4 Parameters|
4-10 Revision Dec. 2008, 04VE, SW V2.05
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
9: AVI
10: ACI
11: AUI
12: q-axis current
13: q-axis feedback value
14: d-axis current
15: d-axis feedback value
16: q-axis voltage
17: d-axis voltage
18: Torque command
19: Pulse frequency command
03-19
Gain for
A
nalog Output 1 0~200.0% 100.0
03-20
Analog Output 1 Value in REV Direction
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
03-22
Gain for
A
nalog Output 2 0~200.0% 100.0
03-23
Analog Output 2 Value in REV Direction
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
03-25
Gain for Analog Output 3 0~200.0% 100.0
03-26
Analog Output 3 Value in REV Direction
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-11
Group 4 Multi-Step Speed Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
04-00
1st Step Speed Frequency
0.00~600.00Hz 0.00
04-01
2nd Step Speed Frequency
0.00~600.00Hz 0.00
04-02
3rd Step Speed Frequency
0.00~600.00Hz 0.00
04-03
4th Step Speed Frequency
0.00~600.00Hz 0.00
04-04
5th Step Speed Frequency
0.00~600.00Hz 0.00
04-05
6th Step Speed Frequency
0.00~600.00Hz 0.00
04-06
7th Step Speed Frequency
0.00~600.00Hz 0.00
04-07
8th Step Speed Frequency
0.00~600.00Hz 0.00
04-08
9th Step Speed Frequency
0.00~600.00Hz 0.00
04-09
10th Step Speed Frequency
0.00~600.00Hz 0.00
04-10
11th Step Speed Frequency
0.00~600.00Hz 0.00
04-11
12th Step Speed Frequency
0.00~600.00Hz 0.00
04-12
13th Step Speed Frequency
0.00~600.00Hz 0.00
04-13
14th Step Speed Frequency
0.00~600.00Hz 0.00
04-14
15th Step Speed Frequency
0.00~600.00Hz 0.00
04-15
Multi-position 1 0~65535 0
04-16
Multi-position 2 0~65535 0
04-17
Multi-position 3 0~65535 0
04-18
Multi-position 4 0~65535 0
04-19
Multi-position 5 0~65535 0
04-20
Multi-position 6 0~65535 0
04-21
Multi-position 7 0~65535 0
04-22
Multi-position 8 0~65535 0
04-23
Multi-position 9 0~65535 0
04-24
Multi-position 10 0~65535 0
04-25
Multi-position 11 0~65535 0
04-26
Multi-position 12 0~65535 0
04-27
Multi-position 13 0~65535 0
04-28
Multi-position 14 0~65535 0
04-29
Multi-position 15 0~65535 0
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Chapter 4 Parameters|
4-12 Revision Dec. 2008, 04VE, SW V2.05
Group 5 Motor Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
05-00 Motor Auto Tuning 0: No function
1: Rolling test 2: Static Test 3: Reserved
0
05-01 Full-load Current of
Motor 1 (A)
40-120% of drive’s rated current #.##
05-02
Rated power of Motor 1 (kW)
0~655.35 #.##
05-03
Rated speed of Motor 1 (rpm)
0~65535 1710 (60Hz, 4 poles), 1410 (50Hz, 4 poles)
1710
05-04 Number of Motor Poles 1 2~20 4
05-05 No-load Current of Motor
1 (A)
0-factory setting of Pr.05-01 #.##
05-06 Stator Resistance (Rs) of
Motor 1
0~65.535Ω
#.###
05-07 Rotor Resistance (Rr) of
Motor 1
0~65.535Ω
#.###
05-08 Magnetizing Inductance
(Lm) of Motor 1
0~6553.5mH #.#
05-09 Stator inductance (Lx) of
Motor 1
0~6553.5mH #.#
05-10 Motor 1/Motor 2
Selection
1: Motor 1 2: Motor 2
1
05-11
Frequency for Y­connection/ Δ−connection Switch
0.00~600.00Hz 60.00
05-12 Y-connection
/Δ−connection Switch
0: Disable 1: Enable
0
05-13 Full-load Current of
Motor 2 (A)
40-120% #.##
05-14
Rated Power of Motor 2 (kW)
0~655.35 #.##
05-15
Rated Speed of Motor 2 (rpm)
0~65535 1710
05-16 Number of Motor Poles 2 2~20 4
05-17 No-load Current of Motor
2 (A)
0- factory setting of Pr.05-01 #.##
05-18 Stator Resistance(Rs) of
Motor 2
0~65.535Ω
#.###
05-19 Rotor Resistance(Rr) of
Motor 2
0~65.535Ω
#.###
05-20 Magnetizing Inductance
(Lm) of Motor 2
0~6553.5mH #.#
05-21 Stator Inductance(Lx) of
Motor 2
0~6553.5mH #.#
05-22
Torque Compensation Time Constant
0.001~10.000sec 0.020
05-23
Slip Compensation Time Constant
0.001~10.000sec 0.100
05-24
Torque Compensation Gain
0~10 0
05-25
Slip Compensation Gain 0.00~10.00 0.00
05-26
Slip Deviation Level 0~1000% (0: disable) 0
05-27
Detection Time of Slip Deviation
0.0~10.0 sec 1.0
05-28
Over Slip Treatment
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop
0
05-29
Hunting Gain 0~10000 (0: disable) 2000
05-30
Delay Time for Y­connection/Δ −connection
0~60.000 sec 0.200
05-31 Accumulative Motor
Operation Time (Min.)
00~1439 0
05-32 Accumulative Motor
Operation Time (day)
00~65535 0
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-13
Group 6 Protection Parameters
Pr. Explanation Settings
F
actory
Setting
VF VFPG SVC FOCPG TQCPG
160.0~220.0Vdc 180.0
06-00
Low Voltage Level
320.0~440.0Vdc 360.0
0.0: Disable
350.0~450.0Vdc 380.0
06-01
Over-voltage Stall Prevention
700.0~900.0Vdc 760.0
06-02
Phase-loss Protection 0: Warn and keep operation
1: Warn and ramp to stop 2: Warn and coast to stop
0
06-03
Over-current Stall Prevention during Acceleration
00~250% (100%: drive’s rated current) 170
06-04
Over-current Stall Prevention during Operation
00~250% (100%: drive’s rated current) 170
06-05
Accel./Decel. Time Selection of Stall Prevention at constant speed
0: by current accel/decel time 1: by the 1st accel/decel time 2: by the 2nd accel/decel time 3: by the 3rd accel/decel time 4: by the 4th accel/decel time 5: by auto accel/decel time
0
06-06
Over-torque Detection Selection (OT1)
0: disable 1: over-torque detection during constant speed operation, continue to operate after detection 2: over-torque detection during constant speed operation, stop operation after detection 3: over-torque detection during operation, continue to operate after detection 4: over-torque detection during operation, stop operation after detection
0
06-07
Over-torque Detection Level (OT1)
10~250%(100%: drive’s rated current) 150
06-08
Over-torque Detection Time (OT1)
0.0~60.0 sec 0.1
06-09
Over-torque Detection Selection (OT2)
0: disable 1: over-torque detection during constant speed operation, continue to operate after detection 2: over-torque detection during constant speed operation, stop operation after detection 3: over-torque detection during operation, continue to operate after detection 4: over-torque detection during operation, stop operation after detection
0
06-10
Over-torque Detection Level (OT2)
10~250%(100%: drive’s rated current) 150
06-11
Over-torque Detection Time (OT2)
0.0~60.0 sec 0.1
06-12
Current Limit 0~250%(100%: drive’s rated current) 150
06-13
Electronic Thermal Relay Selection (Motor
1)
0: Inverter motor 1: Standard motor 2: Disable
2
06-14
Electronic Thermal Characteristic for Motor 1
30.0~600.0 sec 60.0
06-15
Heat Sink Over-heat (OH) Warning
0.0~110.0 °C 85.0
06-16
Stall Prevention Limit Level
0~100% (refer to Pr.06-03, Pr.06-04) 50
06-17 Present Fault Record 0: No fault 0
1: Over-current during acceleration (ocA)
2: Over-current during deceleration (ocd) 0
06-18
Second Most Recent Fault Record
3: Over-current during constant speed (ocn)
4: Ground fault (GFF)
5: IGBT short-circuit (occ) 0
06-19
Third Most Recent Fault Record
6: Over-curent at stop (ocS)
7: Over-voltage during acceleration (ovA)
8: Over-voltage during deceleration (ovd) 0
06-20 Fourth Most Recent
Fault Record
9: Over-voltage during constant speed (ovn)
10: Over-voltage at stop (ovS)
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Chapter 4 Parameters|
4-14 Revision Dec. 2008, 04VE, SW V2.05
Pr. Explanation Settings
F
actory
Setting
VF VFPG SVC FOCPG TQCPG
11: Low-voltage during acceleration (LvA)
12: Low-voltage during deceleration (Lvd)
06-21 Fifth Most Recent
Fault Record
13: Low-voltage during constant speed (Lvn)
14: Low-voltage at stop (LvS) 0
15: Phase loss (PHL)
16: IGBT over-heat (oH1)
17: Heat sink over-heat (oH2)(for 40HP above) 0
06-22 Sixth Most Recent
Fault Record
18: TH1: IGBT hardware failure (tH1o)
19: TH2: Heat sink hardware failure(tH2o)
20: Fan error signal output
21: over-load (oL) (when it exceeds 150% rated
current, 1 min later it will be overload)
22: Electronics thermal relay 1 (EoL1)
23: Electronics thermal relay 2 (EoL2)
24: Motor PTC overheat (oH3)
25: Fuse error (FuSE)
26: over-torque 1 (ot1)
27: over-torque 1 (ot2)
28: Reserved 29: Reserved 30: Memory write-in error (cF1)
31: Memory read-out error (cF2)
32: Isum current detection error (cd0)
33: U-phase current detection error (cd1)
34: V-phase current detection error (cd2)
35: W-phase current detection error (cd3)
36: Clamp current detection error (Hd0)
37: Over-current detection error (Hd1)
38: Over-voltage detection error (Hd2)
39: Ground current detection error (Hd3)
40: Auto tuning error (AuE)
41: PID feedback loss (AFE)
42: PG feedback error (PGF1)
43: PG feedback loss (PGF2)
44: PG feedback stall (PGF3)
45: PG slip error (PGF4)
46: PG ref input error (PGr1)
47: PG ref loss (PGr2)
48: Analog current input loss (ACE)
49: External fault input (EF)
50: Emergency stop (EF1)
51: External Base Block (B.B.)
52: Password error (PcodE)
53: Reserved 54: Communication error (cE1)
55: Communication error (cE2)
56: Communication error (cE3)
57: Communication error (cE4)
58: Communication Time-out (cE10)
59: PU time-out (cP10)
60: Brake transistor error (bF)
61: Y-connection/Δ-connection switch error (ydc)
62: Decel. Energy Backup Error (dEb)
63: Slip error (oSL)
64: Broken belt error (bEb)
65: Error PID feedback signal of tension (tdEv)
06-23
Fault Output Option 1 0~65535 (refer to bit table for fault code) 0
06-24
Fault Output Option 2 0~65535 (refer to bit table for fault code) 0
06-25
Fault Output Option 3 0~65535 (refer to bit table for fault code) 0
06-26
Fault Output Option 4 0~65535 (refer to bit table for fault code) 0
06-27
Electronic Thermal Relay Selection (Motor
0: Inverter motor 1: Standard motor
2
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-15
Pr. Explanation Settings
F
actory
Setting
VF VFPG SVC FOCPG TQCPG
2) 2: Disable
06-28
Electronic Thermal Characteristic for Motor 2
30.0~600.0 sec 60.0
06-29
PTC (Positive Temperature Coefficient) Detection Selection
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop
0
06-30
PTC Level 0.0~100.0% 50.0
06-31
Filter Time for PTC Detection
0.00~10.00sec 0.20
06-32
Output Frequency for Malfunction
0.00~655.35 Hz Read­only
06-33
Output Voltage for Malfunction
0.0~6553.5 V Read­only
06-34
DC Voltage for Malfunction
0.0~6553.5 V Read­only
06-35
Output Current for Malfunction
0.00~655.35 Amp Read­only
06-36
IGBT Temperature for Malfunction
0.0~6553.5 °C Read­only
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Chapter 4 Parameters|
4-16 Revision Dec. 2008, 04VE, SW V2.05
Group 7 Special Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
07-00
Software Brake Level 230V: 350.0~450.0Vdc
460V: 700.0~900.0Vdc
380.0
760.0
07-01
DC Brake Current Level
0~100% 0
07-02
DC Brake Time at Start-up
0.0~60.0 sec 0.0
07-03
DC Brake Time at Stop
0.0~60.0 sec 0.0
07-04
Start-point for DC Brake
0.00~600.00Hz 0.00
07-05
Proportional Gain for DC Brake
1~500 50
07-06
Momentary Power Loss Operation Selection
0: Operation stop after momentary power loss 1: Operation continues after momentary power loss, speed search starts with the Master Frequency reference value 2: Operation continues after momentary power loss, speed search starts with the minimum frequency
0
07-07
Maximum Allowable Power Loss Time
0.1~5.0 sec 2.0
07-08
B.B. Time for Speed Search
0.1~5.0 sec 0.5
07-09
Current Limit for Speed Search
20~200% 150
07-10
Base-block Speed Search
0: Stop operation 1: Speed search starts with last frequency command 2: Speed search starts with minimum output frequency
0
07-11
Auto Restart after Fault
0~10 0
07-12
Speed Search during Start-up
0: Disable 1: Speed search from maximum frequency 2: Speed search from start-up frequency 3: Speed search from minimum frequency
0
07-13
Decel. Time Selection for Momentary Power Loss
0: Disable 1: 1
st
decel. time
2: 2
nd
decel. time
3: 3
rd
decel. time
4: 4
th
decel. time 5: Current decel. time 6: Auto decel. Time
0
07-14
DEB Return Time 0.0~25.0 sec 0.0
07-15
Dwell Time at Accel. 0.00~600.00sec 0.00
07-16
Dwell Frequency at Accel.
0.00~600.00Hz 0.00
07-17
Dwell Time at Decel. 0.00~600.00sec 0.00
07-18
Dwell Frequency at Decel.
0.00~600.00Hz 0.00
07-19
Fan Control 0: Fan always ON
1: 1 minute after AC motor drive stops, fan will be OFF 2: AC motor drive runs and fan ON, AC motor drive stops and fan OFF 3: Fan ON to run when preliminary heat sink temperature(around 60
o
C) attained
4: Fan always OFF
0
07-20
Torque Command -100.0~100.0% (Pr. 07-22 setting=100%) 0.0
07-21
Torque Command Source
0: Digital keypad 1: RS485 serial communication (RJ-11) 2: Analog signal (Pr.03-00)
0
07-22
Maximum Torque Command
0~500% 100
07-23
Filter Time of Torque Command
0.000~1.000 sec 0.000
07-24 Speed Limit Selection 0: By Pr.07-25 and Pr.07-26
1: Frequency command source (Pr.00-20)
0
07-25
Torque Mode +Speed Limit
0~120% 10
07-26
Torque Mode-Speed Limit
0~120% 10
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
07-27
Source of Torque Offset
0: Disable 1: Analog input (Pr.03-00) 2: Torque offset setting 3: Control by external terminal (by Pr.07-29 to Pr.07-
31)
0
07-28
Torque Offset Setting 0.0~100.0% 0.0
07-29
High Torque Offset 0.0~100.0% 30.0
07-30
Middle Torque Offset 0.0~100.0% 20.0
07-31
Low Torque Offset 0.0~100.0% 10.0
07-32
Forward Motor Torque Limit
0~500% 200
07-33
Forward Regenerative Torque Limit
0~500% 200
07-34
Reverse Motor Torque Limit
0~500% 200
07-35
Reverse Regenerative Torque Limit
0~500% 200
07-36
Emergency Stop (EF) & Forced Stop Selection
0: Coast stop 1: By deceleration Time 1 2: By deceleration Time 2 3: By deceleration Time 3 4: By deceleration Time 4 5: System Deceleration 6: Automatic Deceleration
0
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Chapter 4 Parameters|
4-18 Revision Dec. 2008, 04VE, SW V2.05
Group 8 High-function PID Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
08-00
Input Terminal for PID Feedback
0: No function 1: Negative PID feedback from external terminal AVI (Pr.03-00) 2: Negative PID feedback from PG card (Pr.10-15, skip direction) 3: Negative PID feedback from PG card (Pr.10-15) 4: Positive PID feedback from external terminal AVI (Pr.03-00) 5: Positive PID feedback from PG card (Pr.10-15, skip direction) 6: Positive PID feedback from PG card (Pr.10-15)
0
○ ○
08-01
Proportional Gain (P) 0.0~500.0% 80.0
○ ○
08-02
Integral Gain (I) 0.00~100.00 sec 1.00
○ ○
08-03
Derivative Control (D) 0.00~1.00 sec 0.00
○ ○
08-04
Upper limit for Integral Control
0.0~100.0% 100.0
○ ○
08-05
PID Output Frequency Limit
0.0~110.0% 100.0
○ ○
08-06
PID Offset -100.0~+100.0% 0.0
○ ○
08-07
PID Delay Time 0.0~2.5 sec 0.0
○ ○
08-08
Feedback Signal Detection Time
0.0~3600.0 sec 0.0
○ ○
08-09
Feedback Fault Treatment
0: Warn and keep operating 1: Warn and ramp to stop 2: Warn and coast to stop 3: Warn and keep at last frequency
0
○ ○
08-10
Sleep Frequency 0.00~600.00Hz 0.00
○ ○
08-11
Wake-up Frequency 0.00~600.00Hz 0.00
○ ○
08-12
Sleep Time 0.0~6000.0 sec 0.0
○ ○
08-13
PID Deviation Level 1.0~50.0% 10.0
○ ○
08-14
PID Deviation Time 0.1~300.0 sec 5.0
○ ○
08-15
Filter Time for PID Feedback
0.1~300.0 sec 5.0
○ ○
08-16
|
08-20
Reserved
0: Disable 0
08-21
Tension Control Selection
1: Tension closed-loop, speed mode
2: Line speed closed-loop, speed mode
3: Reserved
4: Tension open-loop, torque mode
08-22
Wind Mode 0: Rewind
1: Unwind
0
08-23
Mechanical Gear A at Reel 1-65535 100
08-24
Mechanical Gear B at Motor
1-65535 100
08-25
Source of the Tension Command/Line Speed
0: Parameter setting (Pr.08-26) 1: RS-485 communication setting (Pr.08-26) 2: Analog input (Pr. 03-00~03-02=14 PID target value of tension, 03-00~03-02=12 line speed)
0
08-26
PID Target Value of Tension/Line Speed
0.0~100.0% 50.0
08-27
Source of Tension/Line Speed PID Feedback
0: Analog input (Pr. 03-00~03-02 is set to 11 PID feedback of tension) 1: Pulse input (Pr.08-40)
0
08-28
Auto-tuning Tension PID 0: Disable
1: Reel diameter (08-29~08-30 corresponds to 08-44, 08-32~08-33 corresponds to 08-43) 2: Frequency (08-29~08-30 corresponds to 01-07, 08­32~08-33 corresponds to 01-00)
08-29
Proportional Gain 1 of Tension PID P
0.0~1000.0 50.0
08-30
Integral Time of Tension PID I
0.00~500.00 sec 1.00
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
08-31
Reserved
08-32
Proportional Gain 2 of Tension PID P
0.0~1000.0 50.0
08-33
Integral Time 2 of Tension PID I
0.00~500.00 sec 1.00
08-34
Reserved
08-35
PID/Line Speed Output Status
0: Positive output 1: Negative output
0
08-36
Tension/Line Speed PID Output Limit
0~100.00% 20.00
08-37
Source of Line Speed Input Command
0: Disable 1: Analog input (Pr. 03-00~03-02 is set to 12 line speed) 2: RS-485 communication setting (Pr.08-41) 3: Pulse input (Pr.08-40) 4: DFM-DCM pulse input (Pr.02-18)
0
08-38
Max. Line Speed 0.0~3000.0m/min 1000.0
08-39
Min. Line Speed 0.0~3000.0m/min 0.0
08-40
Pulse Number for Each Meter
0.0~6000.0 pulse/m 0.0
08-41
Current Line Speed 0.0~3000.0m/min 0.0
08-42
Source of Reel Diameter 0: Calculated by line speed
1: Calculated by integrating thickness (encoder is on reel shaft)(Pr.08-49~51, Pr.10-15) 2: Calculated by integrating thickness (encoder is on motor)(Pr.08-23~08-24, 08-50~08-51, 10-00~10-01) 3: Calculated by analog input (Pr.03-00~03-02 is set to
13)
0
08-43
Max. Reel Diameter 1.0~6000.0mm 6000.0
08-44
Empty Reel Diameter 1.0~6000.0mm 1.0
08-45
Source of Initial Reel Diameter
0: RS-485 communication setting (Pr.08-46) 1: Analog input (Pr.03-00-Pr.03-02 is set to 13)
0
08-46
Initial Reel Diameter 0.0~6000.0mm 1.0
08-47
Initial Reel Diameter 1 0.0~6000.0mm 1.0
08-48
Initial Reel Diameter 2 0.0~6000.0mm 1.0
08-49
Number of Pulse per Revolution
1~10000ppr 1
08-50
Coil Number for Each Layer
0.001~60.000mm 1.000
08-51
Material Thickness 0.001~60.000mm 1.000
08-52
Filter Time of Reel Diameter
0.00 to 100.00 seconds 1.00
08-53
Auto Compensation of Reel Diameter
0: Disable 1: Enable
1.00
08-54
Current Reel Diameter 1.0~6000.0mm 1.0
08-55
Smart Start Function 0: Disable
1: Enable 2: In unwind mode, rewind in reverse direction
1
08-56
Switch Level for Smart Start and PID function
0.0~100.0% (according to Pr.08-26) 15.0
08-57
Frequency for Smart Start 0.00~600.00Hz 2.00
08-58
Accel. Time for Smart Start 0.01~600.00 seconds 3.00
08-59
Broken Belt Detection 0: Disable
1: Enable
0
08-60
Min. Line Speed of Broken Belt Detection
0.0~3000.0m/min 0.0
08-61
Allowance Difference of Reel Diameter of Broken Belt Detection
1.0~6000.0mm 100.0
08-62
Detection Time of Broken Belt
0.00~100.00 sec 1.00
08-63
Allowance Error Level of Tension/Line Speed PID Feedback
0~100% 100
08-64
Allowance Error Detection Time of Tension/Line Speed PID Feedback
0.0~10.0 sec 0.5
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
08-65
Error Treatment of Tension/Line Speed PID Feedback
0: Warn and keep operation 1: Warn and coast to stop 2: Warn and ramp to stop
0
08-66
Upper Limit of Tension PID Feedback
0.0~100.0% 100.0
08-67
Lower Limit of Tension PID Feedback
0.0~100.0% 0.0
08-68
Reserved
08-69
DFM Selection 0: Output frequency
1: Frequency command
0
08-70
Low-pass Filter Time of Line Speed
0.00~100.00 sec 0.00
08-71
|
08-75
Reserved
08-76
Source of Tension Setting 0: Communication RS-485 (Pr.08-78)
1: Analog input (Pr. 03-00~03-02 is set to 15 tension setting) (Pr.08-78)
0
08-77
Max. Tension 0~30000 N 0
08-78
Tension Setting 0~30000 N 0
08-79
Source of Zero-speed Tension Setting
0: Disable 1: Communication RS-485 (Pr.08-80) 2: Analog input (Pr. 03-00~03-02 is set to 16 zero­speed tension) (Pr.08-80)
0
08-80
Setting of Zero-speed Tension
0~30000 N 0
08-81
Source of Tension Taper 0: Communication RS-485 (Pr.08-82)
1: Analog input (Pr. 03-00~03-02 is set to 17 tension taper)(Pr.08-82)
0
08-82
Tension Taper 0~100% 0
08-83
Friction Compensation 0.0~100.0% 0.0
08-84
Compensation Coefficient of Material Inertial
0~30000 0
08-85
Torque Feedforward Gain 0.0~100.0% 50.0
08-86
Low Pass Filter Time of Torque Feedforward
0.00~100.00 5.00
08-87
|
08-99
Reserved
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Chapter 4 Parameters|
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Group 9 Communication Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
09-00
Communication Address
1~254 1
09-01
COM1 Transmission Speed
4.8~115.2Kbps 9.6
09-02
COM1 Transmission Fault Treatment
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop 3: No warning and keep operation
3
09-03
COM1 Time-out Detection
0.0~100.0 sec 0.0
09-04
COM1 Communication Protocol
0: 7N1 (ASCII) 1: 7N2 (ASCII) 2: 7E1 (ASCII) 3: 7O1 (ASCII) 4: 7E2 (ASCII) 5: 7O2 (ASCII) 6: 8N1 (ASCII) 7: 8N2 (ASCII) 8: 8E1 (ASCII) 9: 8O1 (ASCII) 10: 8E2 (ASCII) 11: 8O2 (ASCII) 12: 8N1 (RTU) 13: 8N2 (RTU) 14: 8E1 (RTU) 15: 8O1 (RTU) 16: 8E2 (RTU) 17: 8O2 (RTU)
1
09-05
COM2 Transmission Speed (Keypad)
4.8~115.2Kbps 9.6
09-06
COM2 Transmission Fault Treatment (Keypad)
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop 3: No warning and keep operation
3
09-07
COM2 Time-out Detection (Keypad)
0.0~100.0 sec 0.0
09-08
COM2 Communication Protocol (Keypad)
0: 7N1 (ASCII) 1: 7N2 (ASCII) 2: 7E1 (ASCII) 3: 7O1 (ASCII) 4: 7E2 (ASCII) 5: 7O2 (ASCII) 6: 8N1 (ASCII) 7: 8N2 (ASCII) 8: 8E1 (ASCII) 9: 8O1 (ASCII) 10: 8E2 (ASCII) 11: 8O2 (ASCII) 12: 8N1 (RTU) 13: 8N2 (RTU) 14: 8E1 (RTU) 15: 8O1 (RTU) 16: 8E2 (RTU) 17: 8O2 (RTU)
13
09-09
Response Delay Time 0.0~200.0ms
2.0
09-10
Transmission Master Frequency
0.00~600.00Hz 60.00
09-11
Block Transfer 1 0~65535 0
09-12
Block Transfer 2 0~65535 0
09-13
Block Transfer 3 0~65535 0
09-14
Block Transfer 4 0~65535 0
09-15
Block Transfer 5 0~65535 0
09-16
Block Transfer 6 0~65535 0
09-17
Block Transfer 7 0~65535 0
09-18
Block Transfer 8 0~65535 0
09-19
Block Transfer 9 0~65535 0
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
09-20
Block Transfer 10 0~65535 0
09-21
Multi-function Output Status
0~65535 Read-
only
09-22
Display Digital Value of Analog Output 2
0~4095 Read-
only
09-23
Display Digital Value of Analog Output 3
0~4095 Read-
only
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Chapter 4 Parameters|
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Group 10 Speed Feedback Control Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
10-00 Encoder Pulse 1~20000 600
10-01 Encoder Input Type
Setting
0: Disable 1: Phase A leads in a forward run command and phase B leads in a reverse run command 2: Phase B leads in a forward run command and phase A leads in a reverse run command 3: Phase A is a pulse input and phase B is a direction input. (low input=reverse direction, high input=forward direction) 4: Phase A is a pulse input and phase B is a direction input. (low input=forward direction, high input=reverse direction) 5: Single-phase input
0
10-02
Encoder Feedback Fault Treatment
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop
2
10-03
Detection Time for Encoder Feedback Fault
0.00~10.0 sec 1.0
10-04
ASR (Auto Speed Regulation) Control ( P) 1
0~40 10
10-05
ASR (Auto Speed Regulation) Control (I) 1
0.000~10.000 sec 0.100
10-06
ASR (Auto Speed Regulation) Control ( P) 2
0~40 10
10-07
ASR (Auto Speed Regulation) Control (I) 2
0.000~10.000 sec 0.100
10-08
ASR 1/ASR2 Switch Frequency
5.00~600.00Hz 7.00
10-09
Low Pass Filter Time of ASR Output
0.000~0.350 sec 0.008
10-10
Encoder Stall Level 0~120% (0: disable) 115
10-11
Encoder Stall Detection Time
0.0~2.0 sec 0.1
10-12
Encoder Slip Range 0~50% (0: disable) 50
10-13
Encoder Slip Detection Time
0.0~10.0 sec 0.5
10-14
Encoder Stall and Slip Error Treatment
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop
2
10-15
Pulse Input Type Setting
0: Disable 1: Phase A leads in a forward run command and phase B leads in a reverse run command 2: Phase B leads in a forward run command and phase A leads in a reverse run command 3: Phase A is a pulse input and phase B is a direction input. (low input=reverse direction, high input=forward direction) 4: Phase A is a pulse input and phase B is a direction input. (low input=forward direction, high input=reverse direction)
0
10-16
Output Setting for Frequency Division (denominator)
1~255 1
10-17
Electrical Gear A (PG 1 of PG card)
1~5000 100
10-18
Electrical Gear B (PG2 of PG card)
1~5000 100
10-19
Positioning for Encoder Position
0~65535 pulses 0
10-20
Range for Encoder Position Attained
0~20000 pulses 10
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
10-21
P Gain of Zero Speed
0~40 10
10-22
I Gain of Zero Speed
0.000~10.000 sec 0.100
10-23
Feed Forward Gain of APR
0~100 30
10-24
Deceleration Time for Internal Position/Waiting Time for Switching Max. Frequency
0.00~600.00 sec/00~6000.0 sec 3.00
3.0
10-25
Max. Frequency for Resolution Switch
0.00~600.00Hz 50.00
10-26 Reserved
10-27
Mechanical Gear at Load A1
1~65535 100
10-28
Mechanical Gear at Motor B1
1~65535 100
10-29
Mechanical Gear at Load A2
1~65535 100
10-30
Mechanical Gear at Motor B2
1~65535 100
Group 11 Advanced Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
11-00
System Control
bit 0: Auto tuning for ASR and APR bit 1: Inertia estimate (only for FOCPG mode) bit 2: Zero Servo bit 3: Reserved
0
11-01
Per Unit of System Inertia
1~65535 (256=1PU) 400
11-02
Low-speed Bandwidth
0~40Hz 10
11-03
High-speed Bandwidth
0~40Hz 10
11-04
PDFF Gain Value
0~200% 30
11-05
Gain Value of Flux Weakening Curve for Motor 1
0~200% 90
11-06
Gain Value of Flux Weakening Curve for Motor 2
0~200% 90
11-07
Detection Time for Phase-loss
0.01~600.00 sec 0.20
11-08
Reserved
11-09
Level of Phase-loss
0.0~320.0 60.0
11-10
Speed Feed Forward Gain
0~100% 0
11-11
Zero-speed Bandwidth
0~40Hz 10
11-12
Speed Response of Flux Weakening Area
0: Disable 0~150%
65
11-13
Notch Filter Depth
0~20db 0
11-14
Notch Filter Frequency
0.00~200.00 0.00
11-15
Gain Value of Slip Compensation
0.00~1.00 1.00
11-16
Low-pass Filter Time of Keypad Display
0.001~65.535sec 0.100
11-17
Low-pass Filter Time of PG2 Pulse Input
0.000~65.535sec 0.100
11-18
APR Gain
0.00~40.00 10.00
11-19
APR Curve Time
0.00~655.35 sec 3.00
11-20
|
11-28
Reserved
11-29
Accumulative Operation Time of Phase-loss
0~65535 (hour) 0
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
11-30
|
11-40
Reserved
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Chapter 4 Parameters|
4-26 Revision Dec. 2008, 04VE, SW V2.05
4.2 Version Differences
4.2.1 Version 2.02
New or update parameter groups are: Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 6: Protection Parameters Group 8: High-function PID Parameters Group 10: Speed Feedback Control Parameters
Version 2.02
Group 2 Digital Input/Output Parameters
New settings are marked in bold. In version 2.02, the parameters are from Pr.02-00 to Pr.02-34.
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
02-01 Multi-Function Input Command 1 (MI1)
(it is Stop terminal for 3-wire operation)
27: ASR1/ASR2 selection
02-02
Multi-Function Input Command 2 (MI2) 28: Emergency stop (EF1)
○ ○
02-03
Multi-Function Input Command 3 (MI3) 29: Signal confirmation for Y-connection
○ ○
02-04
Multi-Function Input Command 4 (MI4)
30: Signal confirmation for Δ−connection
○ ○
02-05
Multi-Function Input Command 5 (MI5) 31: High torque bias (by Pr.07-29)
○ ○
02-06 Multi-Function Input Command 6 (MI6)
(specific terminal for TRG)
32: Middle torque bias (by Pr.07-30)
○ ○
02-23
Multi-Function Input Command 7 33: Low torque bias (by Pr.07-31)
○ ○
02-24
Multi-Function Input Command 8
34: Enable multi-step position control
02-25 Multi-Function Input Command 9
35: Enable position control
02-26 Multi-Function Input Command 10 36: Enable position learning function
(valid at stop)
02-27 Multi-Function Input Command 11 37: Enable pulse position input
command
02-28 Multi-Function Input Command 12
38: Disable write EEPROM function
○ ○
02-29 Multi-Function Input Command 13
39: Torque command direction
02-30 Multi-Function Input Command 14
40: Force stop
○ ○
41: Serial position clock
42: Serial position input
43: Analog input resolution selection
02-11
Multi-function Output 1 RA, RB, RC(Relay1)
29: Output when frequency >= Pr.02-33
○ ○
02-12
Multi-function Output 2 MRA, MRC (Relay2)
30: Output when frequency < Pr.02-33
○ ○
02-13
Multi-function Output 3 (MO1) 31: Y-connection for the motor coil
○ ○
02-14
Multi-function Output 4 (MO2)
32: Δ connection for the motor coil
○ ○
02-35
Multi-function Output 5 (MO3) 33: Zero speed (actual output
frequency)
○ ○
02-36
Multi-function Output 6 (MO4) 34: Zero speed with Stop (actual output
frequency)
○ ○
02-37
Multi-function Output 7 (MO5) 35: Error output selection 1 (Pr.06-23)
○ ○
02-38
Multi-function Output 8 (MO6) 36: Error output selection 2 (Pr.06-24)
○ ○
02-39
Multi-function Output 9 (MO7) 37: Error output selection 3 (Pr.06-25)
○ ○
02-40
Multi-function Output 10 (MO8) 38: Error output selection 4 (Pr.06-26)
○ ○
02-41
Multi-function Output 11 (MO9) 39: Position attained (Pr.10-19)
02-42
Multi-function Output 12 (MOA) 40: Speed attained (including zero
speed)
○ ○
41: Multi-position attained
42: Crane function
○ ○
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Chapter 4 Parameters|
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Group 3 Analog Input/Output Parameters
In version 2.02, the parameters are from Pr.03-00 to Pr.03-20. The settings for Pr.03-00 to Pr.03-02 are from 0 to 10
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
03-00
Analog Input 1 (AVI) 2: torque command (torque limit under
speed mode)
0
3: Torque compensation command
○ ○
03-01
Analog Input 2 (ACI) 4: PID target value (refer to group 8)
○ ○
5: PID feedback signal (refer to group
8)
○ ○
03-02
Analog Input 3 (AUI) 6: P.T.C. thermistor input value
○ ○
7: Positive torque limit
8: Negative torque limit
9: Regenerative torque limit
10: Positive/negative torque limit
03-20
Analog Output Value in REV Direction 0: Absolute value in REV direction
1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
○ ○
Group 6 Protection Parameters
In version 2.02, the parameters are from Pr.06-00 to Pr.06-31. The settings of Pr.06-01 are shown as follows. The settings for Pr.06-17 to Pr.06-22 are from 0 to 62.
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
0.0: Disable
350.0~450.0Vdc 380.0
○ ○
06-01
Over-voltage Stall Prevention
700.0~900.0Vdc 760.0
○ ○
06-17 Present Fault Record 0
○ ○
06-18 Second Most Recent Fault Record 0
○ ○
06-19 Third Most Recent Fault Record 0
○ ○
06-20 Fourth Most Recent Fault Record 0
○ ○
06-21 Fifth Most Recent Fault Record 0
○ ○
06-22 Sixth Most Recent Fault Record 0
○ ○
0: No fault 1: Over-current during acceleration (ocA) 2: Over-current during deceleration (ocd) 3: Over-current during constant speed (ocn) 4: Ground fault (GFF) 5: IGBT short-circuit (occ) 6: Over-curent at stop (ocS) 7: Over-voltage during acceleration (ovA) 8: Over-voltage during deceleration (ovd) 9: Over-voltage during constant speed (ovn) 10: Over-voltage at stop (ovS) 11: Low-voltage during acceleration (LvA) 12: Low-voltage during deceleration (Lvd) 13: Low-voltage during constant speed (Lvn) 14: Low-voltage at stop (LvS) 15: Phase loss (PHL) 16: IGBT heat sink over-heat (oH1)
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
17: Heat sink over-heat (oH2)(for 40HP above) 18: TH1 open loop error (tH1o) 19: TH2 open loop error (tH2o) 20: Fan error signal output 21: over-load (oL) (150% 1Min) 22: Motor 1 over-load (EoL1) 23: Motor 2 over-load (EoL2) 24: Motor PTC overheat (oH3) 25: Fuse error (FuSE) 26: over-torque 1 (ot1) 27: over-torque 1 (ot2) 28: Insufficient torque 1 29: Insufficient torque 2 30: Memory write-in error (cF1) 31: Memory read-out error (cF2) 32: Isum current detection error (cd0) 33: U-phase current detection error (cd1) 34: V-phase current detection error (cd2) 35: W-phase current detection error (cd3) 36: Clamp current detection error (Hd0) 37: Over-current detection error (Hd1) 38: Over-voltage detection error (Hd2) 39: Ground current detection error (Hd3) 40: Auto tuning error (AuE) 41: PID feedback loss (AFE) 42: PG feedback error (PGF1) 43: PG feedback loss (PGF2) 44: PG feedback stall (PGF3) 45: PG slip error (PGF4) 46: PG ref input error (PGr1) 47: PG ref loss (PGr2) 48: Analog current input loss (ACE) 49: External fault input (EF) 50: Emergency stop (EF1) 51: External Base Block (B.B.) 52: Password error (PcodE) 53: Software error (ccodE) 54: Communication error (cE1) 55: Communication error (cE2) 56: Communication error (cE3) 57: Communication error (cE4) 58: Communication Time-out (cE10) 59: PU time-out (cP10) 60: Brake transistor error (bF) 61: Y-connection/Δ-connection switch error (ydc) 62: Decel. Energy Backup Error (dEb)
06-31
Filter Time for PTC Detection 0.00~10.00sec 0.20
○ ○
Group 8 High-function PID Parameters
In version 2.02, the parameters are from Pr.08-00 to Pr.08-15.
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
08-15
Filter Time for PID Feedback 0.1~300.0 sec 5.0
Group 10 Speed Feedback Control Parameters
In version 2.02, the parameters are from Pr.10-00 to Pr.10-28.
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
10-28
PG Mechanical Gear B1 1~5000 100
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-29
Group 11 Advanced Parameters
In version 2.02, the parameters are from Pr.11-00 to Pr.11-30.
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
11-09
Level of Phase-loss
0.0~320.0 60.0
○ ○
11-10
Reserved
11-18
|
11-28
Reserved
11-29
Accumulative Operation Time of Phase­loss
0~65535 (hour) 0
11-30
APR Curve Time 0.00~655.35 sec 3.00
4.2.2 Version 2.04
New or update parameter groups are: Group 0 System Parameters Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 5: Motor Parameters Group 6: Protection Parameters Group 8: High-function PID Parameters Group 10: Speed Feedback Control Parameters
Version 2.04
Group 0 System Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
00-03
Start-up Display Selection
0: Display the frequency command value (LED F) 1: Display the actual output frequency (LED H)
2: Multifunction display, see Pr.00-04 (LED U) 3: Display the output current (A)
0
00-04
Content of Multi Function Display
0: Display output current (A) 1: Display counter value (C) 2: Display output frequency (H)
3: Display DC-BUS voltage (
u
) 4: Display output voltage (E) 5: Output power factor angle (n) 6: Display output power (kW ) 7: Display actual motor speed (HU) 8: Display estimate output torque (kg-m) 9: Display PG position (G) (refer to Pr.10-00 and Pr.10-
01) 10: Display PID feedback 11: Display AVI (%) 12: Display ACI (%) 13: Display AUI (%) 14: Display the temperature of heat sink (°C)
15: Display the temperature of IGBT (°C) 16: The status of digital input (ON/OFF) 17: The status of digital output (ON/OFF) 18: Multi-step speed 19: The corresponding CPU pin status of digital input
20: The corresponding CPU pin status of digital output
21: Number of actual motor revolution (PG1 of PG card)
22: Pulse input frequency (PG2 of PG card) 23: Pulse input position (PG2 of PG card)
0
Group 2 Digital Input/Output Parameters
New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter 02-43.
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
02-00 2-wire/3-wire Operation
Control
0: FWD/STOP, REV/STOP 1: FWD/STOP, REV/STOP (Line Start Lockout) 2: RUN/STOP, REV/FWD 3: RUN/STOP, REV/FWD (Line Start Lockout) 4: 3-wire (momentary push button) 5: 3-wire (momentary push button and Line Start Lockout)
0
0: no function
1: multi-step speed command 1/multi-step position command 1
02-01 Multi-Function Input
Command 1 (MI1) (it is Stop terminal for 3­wire operation)
2: multi-step speed command 2/ multi-step position command 2
1
3: multi-step speed command 3/ multi-step position command 3
02-02
Multi-Function Input Command 2 (MI2)
4: multi-step speed command 4/ multi-step position command 4
2
5: Reset
02-03
Multi-Function Input Command 3 (MI3)
6: JOG command
3
7: acceleration/deceleration speed inhibit
4
02-04
Multi-Function Input Command 4 (MI4)
8: the 1st, 2nd
acceleration/deceleration time selection
9: the 3rd, 4th acceleration/deceleration time selection
0
02-05
Multi-Function Input Command 5 (MI5)
10: EF input (07-36)
11: B.B. input
0
02-06 Multi-Function Input
Command 6 (MI6) (specific terminal for TRG)
12: Output stop
02-23 Multi-Function Input
Command 7
13: cancel the setting of the optimal acceleration/deceleration time
0
02-24 Multi-Function Input
Command 8
14: switch between drive settings 1 and 2
0
02-25 Multi-Function Input
Command 9
15: operation speed command form AVI
0
02-26 Multi-Function Input
Command 10
16: operation speed command form ACI
0
02-27 Multi-Function Input
Command 11
17: operation speed command form AUI
0
02-28 Multi-Function Input
Command 12
18: Emergency Stop (07-36)
0
02-29 Multi-Function Input
Command 13
19: Digital Up command
0
02-30 Multi-Function Input
Command 14
20: Digital Down command
0
21: PID function disabled
22: clear counter
23: input the counter value (multi-function input
command 6)
24: FWD JOG command
25: REV JOG command
26: TQC+PG/FOC+PG model selection
27: ASR1/ASR2 selection
28: Emergency stop (EF1)
29: Signal confirmation for Y-connection
30: Signal confirmation for Δ−connection
31: High torque bias (by Pr.07-29)
32: Middle torque bias (by Pr.07-30)
33: Low torque bias (by Pr.07-31)
34: Enable multi-step position control
35: Enable position control
36: Enable position learning function (valid at stop)
37: Enable pulse position input command
38: Disable write EEPROM function
39: Torque command direction
40: Force stop
41: Serial position clock
42: Serial position input
43: Analog input resolution selection
44: Reset initial reel diameter
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
45: Reset initial reel diameter 0
46: Reset initial reel diameter 1
47: Reset PID control integration of tension
48: Mechanical gear ratio switch
49: Reserved
50: Reserved
0: No function
11
02-11
Multi-function Output 1 RA, RB, RC(Relay1)
1: Operation indication
2: Operation speed attained 1
02-12
Multi-function Output 2 MRA, MRC (Relay2)
3: Desired frequency attained 1 (Pr.02-19)
4: Desired frequency attained 2 (Pr.02-21) 0
5: Zero speed (frequency command) 0
02-13
Multi-function Output 3 (MO1)
6: Zero speed with stop (frequency command)
7: Over torque (OT1) (Pr.06-06~06-08)
8: Over torque (OT2) (Pr.06-09~06-11)
9: Drive ready 0
02-14
Multi-function Output 4 (MO2)
10: User-defined Low-voltage Detection
11: Malfunction indication
12: Mechanical brake release (Pr.02-31)
02-35
Multi-function Output 5 (MO3)
13: Overheat
14: Software brake signal
15: PID feedback error
02-36
Multi-function Output 6 (MO4)
16: Slip error (oSL)
17: Terminal count value attained (Pr.02-16)
18: Preliminary count value attained (Pr.02-17)
02-37
Multi-function Output 7 (MO5)
19: Baseblock (B.B.) Indication
20: Warning output
21: Over voltage warning
02-38
Multi-function Output 8 (MO6)
22: Over-current stall prevention warning
23: Over-voltage stall prevention warning
24: Operation mode indication
02-39
Multi-function Output 9 (MO7)
25: Forward command
26: Reverse command
27: Output when current >= Pr.02-32
02-40
Multi-function Output 10 (MO8)
28: Output when current < Pr.02-32
29: Output when frequency >= Pr.02-33
30: Output when frequency < Pr.02-33
02-41
Multi-function Output 11 (MO9)
31: Y-connection for the motor coil
32: Δ connection for the motor coil
33: Zero speed (actual output frequency)
02-42
Multi-function Output 12 (MOA)
34: Zero speed with Stop (actual output frequency)
35: Error output selection 1 (Pr.06-23)
36: Error output selection 2 (Pr.06-24)
37: Error output selection 3 (Pr.06-25)
38: Error output selection 4 (Pr.06-26)
39: Position attained (Pr.10-19)
40: Speed attained (including zero speed)
41: Multi-position attained
42: Crane function
43: Motor zero-speed output (Pr.02-43)
44: Max. reel diameter attained
45: Empty reel diameter attained
46: Broken belt detection
47: Break release at stop
48: Error PID feedback of tension
49: Reserved
50: Reserved
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
02-43
Zero-speed Level of Motor
0~65535 rpm
0
Group 3 Analog Input/Output Parameters
New settings 11~16 for Pr.03-00~Pr.03-02 and new parameters 03-21~03-26.
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
03-00
Analog Input 1 (AVI) 0: No function 1
03-01
Analog Input 2 (ACI) 1: Frequency command (torque limit under TQR
control mode)
0
03-02
Analog Input 3 (AUI) 2: torque command (torque limit under speed mode) 0
3: Torque compensation command
4: PID target value (refer to group 8)
5: PID feedback signal (refer to group 8)
6: P.T.C. thermistor input value
7: Positive torque limit
8: Negative torque limit
9: Regenerative torque limit
10: Positive/negative torque limit
11: PID feedback signal of tension
12: Line speed
13: Reel diameter
14: PID target value of tension (tension closed­loop)
15: Tension setting (tension open-loop)
16: Zero-speed tension
17: Tension taper
0: Output frequency (Hz)
0
03-18
Analog Output Selection
1: Frequency command (Hz)
2: Motor speed (Hz)
03-21
Analog Output Selection 2
3: Output current (rms)
4: Output voltage
03-24
Analog Output Selection 3
5: DC Bus Voltage
6: Power factor
7: Power
8: Output torque
9: AVI
10: ACI
11: AUI
12: q-axis current
13: q-axis feedback value
14: d-axis current
15: d-axis feedback value
16: q-axis voltage
17: d-axis voltage
18: Torque command
19: Pulse frequency command
03-22
Analog Output Gain 2 0~200.0% 100.0
03-23
Analog Output Value in REV Direction 2
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
03-25
Analog Output Gain 3 0~200.0% 100.0
03-26
Analog Output Value in REV Direction 3
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
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Chapter 4 Parameters|
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Group 5 Motor Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
05-00 Motor Auto Tuning 0: No function
1: Rolling test 2: Static Test 3: Reserved
0
05-01 Full-load Current of
Motor 1
40-100% #.##
05-02
Rated power of Motor 1 0~655.35 #.##
05-03
Rated speed of Motor 1 (rpm)
0~65535 1710 (60Hz, 4 poles), 1410 (50Hz, 4 poles)
1710
Group 6 Protection Parameters
New setting 0 for Pr.06-01, new settings 64~65 for Pr.06-17~Pr.06-22 and new parameters 06­32~06-36.
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
0.0: Disable
350.0~450.0Vdc 380.0
06-01
Over-voltage Stall Prevention
700.0~900.0Vdc 760.0
06-17 Present Fault Record 0: No fault 0
1: Over-current during acceleration (ocA)
2: Over-current during deceleration (ocd) 0
06-18
Second Most Recent Fault Record
3: Over-current during constant speed (ocn)
4: Ground fault (GFF)
5: IGBT short-circuit (occ) 0
06-19
Third Most Recent Fault Record
6: Over-curent at stop (ocS)
7: Over-voltage during acceleration (ovA)
8: Over-voltage during deceleration (ovd) 0
06-20 Fourth Most Recent
Fault Record
9: Over-voltage during constant speed (ovn)
10: Over-voltage at stop (ovS)
11: Low-voltage during acceleration (LvA)
12: Low-voltage during deceleration (Lvd)
06-21 Fifth Most Recent Fault
Record
13: Low-voltage during constant speed (Lvn)
14: Low-voltage at stop (LvS) 0
15: Phase loss (PHL)
16: IGBT heat sink over-heat (oH1)
17: Heat sink over-heat (oH2)(for 40HP above) 0
06-22 Sixth Most Recent Fault
Record
18: TH1 open loop error (tH1o)
19: TH2 open loop error (tH2o)
20: Fan error signal output
21: over-load (oL) (150% 1Min)
22: Motor 1 over-load (EoL1)
23: Motor 2 over-load (EoL2)
24: Motor PTC overheat (oH3)
25: Fuse error (FuSE)
26: over-torque 1 (ot1)
27: over-torque 1 (ot2)
28: Reserved
29: Reserved
30: Memory write-in error (cF1)
31: Memory read-out error (cF2)
32: Isum current detection error (cd0)
33: U-phase current detection error (cd1)
34: V-phase current detection error (cd2)
35: W-phase current detection error (cd3)
36: Clamp current detection error (Hd0)
37: Over-current detection error (Hd1)
38: Over-voltage detection error (Hd2)
39: Ground current detection error (Hd3)
40: Auto tuning error (AuE)
41: PID feedback loss (AFE)
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
42: PG feedback error (PGF1)
43: PG feedback loss (PGF2)
44: PG feedback stall (PGF3)
45: PG slip error (PGF4)
46: PG ref input error (PGr1)
47: PG ref loss (PGr2)
48: Analog current input loss (ACE)
49: External fault input (EF)
50: Emergency stop (EF1)
51: External Base Block (B.B.)
52: Password error (PcodE)
53: Reserved
54: Communication error (cE1)
55: Communication error (cE2)
56: Communication error (cE3)
57: Communication error (cE4)
58: Communication Time-out (cE10)
59: PU time-out (cP10)
60: Brake transistor error (bF)
61: Y-connection/Δ-connection switch error (ydc)
62: Decel. Energy Backup Error (dEb)
63: Slip error (oSL)
64: Broken belt error (bEb)
65: Error PID feedback signal of tension (tdEv)
06-32
Output Frequency for Malfunction
0.00~655.35 Hz 0.00
06-33
Output AC Voltage for Malfunction
0.0~6553.5 V 0.0
06-34
DC Voltage for Malfunction
0.0~6553.5 V 0.0
06-35
Current Value for Malfunction
0.00~655.35 Amp 0.00
06-36
IGBT Temperature for Malfunction
0.0~6553.5 °C 0.0
Group 8 High-function PID Parameters
New parameters 08-21~08-99
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
08-00
Input Terminal for PID Feedback
0: No function 1: Negative PID feedback from external terminal AVI (Pr.03-00)
2: Negative PID feedback from PG card (Pr.10-15, skip direction) 3: Negative PID feedback from PG card (Pr.10-15)
4: Positive PID feedback from external terminal AVI (Pr.03-00)
5: Positive PID feedback from PG card (Pr.10-15, skip direction) 6: Positive PID feedback from PG card (Pr.10-15)
0
08-01
Proportional Gain (P)
0.0~500.0%
80.0
0: Disable
0
08-21
Tension Control Selection
1: Closed-loop, speed mode
2: Line speed, speed mode
3: Reserved
4: Open-loop, torque mode
08-22
Wind Mode 0: Rewind
1: Unwind
0
08-23
Mechanical Gear Ratio A 1-65535
100
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
08-24
Mechanical Gear Ratio B 1-65535
100
08-25
Source of the Tension Command/Line Speed
0: Parameter setting (Pr.08-26) 1: RS-485 communication setting (Pr.08-26) 2: Analog input (Pr. 03-00~03-02 is set to 14 PID target value of tension, 03-00~03-02 is set to 12 line speed)
0
08-26
PID Target Value of Tension/Line Speed
0.0~100.0%
50.0
08-27
Source of Tension/Line Speed PID Feedback
0: Analog input (Pr. 03-00~03-02 is set to 11 PID feedback of tension) 1: Pulse input (Pr.08-40)
0
08-28
Auto-tuning Tension PID
0: Disable 1: Reel diameter (08-29~08-31corresponds to 08­44, 08-32~08-34 corresponds to 08-43) 2: Frequency (08-29~08-31 corresponds to 01-07, 08-32~08-34 corresponds to 01-00)
08-29
Tension PID P1 0.0~1000.0
50.0
08-30
Tension PID I1 0.00~500.00 sec
1.00
08-31
Reserved
08-32
Tension PID P2 0.0~1000.0 50.0
08-33
Tension PID I2 0.00~500.00 sec 1.00
08-34
Reserved
08-35
PID/Line Speed Output Status
0: Positive output 1: Negative output
0
08-36
Tension/Line Speed PID Output Limit
0~100.00% (according to Pr,01-00) 20.00
08-37
Source of Line Speed Input Command
0: Disable 1: Analog input (Pr. 03-00~03-02 is set to 12 line speed) 2: RS-485 communication setting (Pr.08-41) 3: Pulse input (Pr.08-40) 4: DFM-DCM pulse input (Pr.02-18)
0
08-38
Max. Line Speed 0.0~3000.0m/min 1000.0
08-39
Min. Line Speed 0.0~3000.0m/min 0.0
08-40
Pulse Number for Each Meter
0.0~6000.0 0.0
08-41
Current Line Speed 0.0~3000.0m/min
0.0
08-42
Source of Reel Diameter
0: Calculated by line speed 1: Calculated by integrating thickness (encoder is on reel shaft)(Pr.08-49~51, Pr.10-15) 2: Calculated by integrating thickness (encoder is on motor)(Pr.08-23~08-24, 08-50~08-51, 10­00~10-01) 3: Calculated by analog input (Pr.03-00~03-02 is set to 13)
0
08-43
Max. Reel Diameter 1.0~6000.0mm 6000.0
08-44
Empty Reel Diameter 1.0~6000.0mm 1.0
08-45
Source of Initial Reel Diameter
0: RS-485 communication setting (Pr.08-46) 1: Analog input (Pr.03-00-Pr.03-02 is set to 13)
0
08-46
Initial Reel Diameter 1.0~6000.0mm 1.0
08-47
Initial Reel Diameter 1 1.0~6000.0mm 1.0
08-48
Initial Reel Diameter 2 1.0~6000.0mm 1.0
08-49
Number of Pulse per Revolution
1~10000ppr 1
08-50
Coil Number for Each Layer
0.001~60.000mm 1.000
08-51
Material Thickness 0.001~60.000mm 1.000
08-52
Filter Time of Reel Diameter
0.00 to 100.00 seconds 1.00
08-53
Auto Compensation of Reel Diameter
0: Disable 1: Enable
1.00
08-54
Current Reel Diameter 1.0~6000.0mm 1.0
08-55
Smart Start 0: Disable
1: Enable
1
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Chapter 4 Parameters|
4-36 Revision Dec. 2008, 04VE, SW V2.05
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
2: In unwind mode, rewind in reverse direction
08-56
Switch Level for Smart Start and PID function
0.0~100.0% (according to Pr.08-26) 15.0
08-57
Frequency for Smart Start
0.00~600.00Hz 2.00
08-58
Accel. Time for Smart Start
0.01~600.00 seconds 3.00
08-59
Broken Belt Detection 0: Disable
1: Enable
0
08-60
Min. Line Speed of Broken Belt Detection
0.0~3000.0m/min 0.0
08-61
Allowance Error of Line Speed of Broken Belt Detection
1.0~6000.0mm 100.0
08-62
Detection Time of Broken Belt
0.00~100.00 sec 1.00
08-63
Allowance Error Level of Tension/Line Speed PID Feedback
0~100% 100
08-64
Allowance Error Detection Time of Tension PID Feedback
0.0~10.0 sec 0.5
08-65
Error Treatment of Tension PID Feedback
0: Warn and keep operation 1: Warn and coast to stop 2: Warn and ramp to stop
0
08-66
Upper Limit of Tension PID Feedback
0.0~100.0% 100.0
08-67
Lower Limit of Tension PID Feedback
0.0~100.0% 0.0
08-68
Reserved
08-69
DFM Selection 0: Output frequency
1: Frequency command
0
08-70
Low-pass Filter Time of Line Speed
0.00~100.00 sec 0.00
08-71
|
08-75
Reserved
08-76
Source of Tension Setting
0: Communication RS-485 (Pr.08-78) 1: Analog input (Pr. 03-00~03-02 is set to 15 tension setting) (Pr.08-78)
0
08-77
Max. Tension 0~30000 N 0
08-78
Tension Setting 0~30000 N 0
08-79
Source of Zero-speed Tension Setting
0: Disable 1: Communication RS-485 (Pr.08-80) 2: Analog input (Pr. 03-00~03-02 is set to 16 zero­speed tension) (Pr.08-80)
0
08-80
Setting of Zero-speed Tension
0~30000 N 0
08-81
Source of Tension Taper
0: Communication RS-485 (Pr.08-82) 1: Analog input (Pr. 03-00~03-02 is set to 17 tension taper)(Pr.08-82)
0
08-82
Tension Taper 0~100% 0
08-83
Friction Compensation 0.0~100.0% 0.0
08-84
Compensation Coefficient of Material Inertial
0~30000 0
08-85
Torque Feed Forward Gain
0.0~100.0% 50.0
08-86
Low Pass Filter Time of Torque Feed Forward
0.00~100.00 5.00
08-87
|
08-99
Reserved
Group 9 Communication Parameters
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
09-21
Multi-function Output Status
0~65535 Read-
only
09-22
AFM2 Status 0~4095 Read-
only
09-23
AFM3 Status 0~4095 Read-
only
Group 10 Speed Feedback Control Parameters
New parameters 10-29~10-30
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
10-04
ASR (Auto Speed Regulation) Control ( P) 1
0~40 10
10-06
ASR (Auto Speed Regulation) Control ( P) 2
0~40 10
10-21
P Gain of Zero Speed
0~40 10
10-29
PG Mechanical Gear A2 1~5000 100
10-30
PG Mechanical Gear B2 1~5000 100
Group 11 Advanced Parameters
Updated parameters 11-00 and 11-09~11-10 and new parameters 11-18~11-40.
Pr. Explanation Settings
Factory
Setting
VF
VFPGSVCFOCPG TQCP
G
11-00
System Control
bit 0: ASR Auto tuning bit 1: Inertia estimate bit 2: Zero Servo bit 3: Reserved bit 4: Enable gain adjustment of position loop KP
0
11-07
Detection Time for Phase-loss
0.01~600.00 sec 0.20
11-08
Reserved
11-09
Level of Phase-loss
0.0~320.0 60.0
11-10
Speed Feed Forward Gain
0~100% 0
11-11
Zero-speed Bandwidth
0~40Hz 10
11-12
Speed Response of Flux Weakening Area
0: Disable 0~150%
65
11-13
Notch Filter Depth
0~20db 0
11-14
Notch Filter Frequency
0.00~200.00 0.00
11-15
Gain Value of Slip Compensation
0.00~1.00 1.00
11-16
Low-pass Filter Time of Keypad Display
0.001~65.535sec 0.100
11-17
Low-pass Filter Time of PG2 Pulse Input
0.000~65.535sec 0.100
11-18
APR Gain
0.00~40.00 10.00
11-19
APR Curve Time
0.00~655.35 sec 3.00
11-20
|
11-28
Reserved
11-29
Accumulative Operation Time of Phase-loss
0~65535 (hour) 0
11-30
|
11-40
Reserved
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Chapter 4 Parameters|
4-38 Revision Dec. 2008, 04VE, SW V2.05
4.2.3 Version 2.05
New or update parameter groups are: Group 0 System Parameters Group 2: Digital Input/Output Parameters Group 3: Analog Input/Output Parameters Group 5: Motor Parameters Group 6: Protection Parameters Group 7: Special Parameters Group 8: High-function PID Parameters Group 9: Communication Parameters Group 10: Speed Feedback Control Parameters
Version 2.05
Group 0 System Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
00-04
Content of Multi Function Display
0: Display output current (A) 1: Display counter value (C) 2: Display output frequency (H)
3: Display DC-BUS voltage (
u
) 4: Display output voltage (E) 5: Output power factor angle (n) 6: Display output power (kW ) 7: Display actual motor speed (r) 8: Display estimate output torque in N-m (t)
9: Display PG position (G)
10: Display PID feedback in % (b) 11: Display AVI in % (1.) 12: Display ACI in % (2.) 13: Display AUI in % (3.) 14: Display the temperature of heat sink in °C (t.)
15: Display the temperature of IGBT in °C (T) 16: The status of digital input (ON/OFF) (i)
17: The status of digital output (ON/OFF) (o) 18: Multi-step speed (S) 19: The corresponding CPU pin status of digital input (i.) 20: The corresponding CPU pin status of digital output (o.) 21: Number of actual motor revolution (PG1 of PG card) (Z) 22: Pulse input frequency (PG2 of PG card) (4) 23: Pulse input position (PG2 of PG card) (4.)
24: Pulse position control for whole operation (MI=37 and MI=ON) (P.) 25: Display the present reel diameter under the tension control in mm (d) 26: Display the present line speed under the tension control in m/min (L) 27: Display the present tension setting under the tension control in N (T.)
0
00-12
Constant/Variable Torque Selection
0: Constant Torque (150%) 1: Variable Torque (120%)
0
00-13
Optimal Acceleration/Deceleration Setting
0: Linear accel./decel. 1: Auto accel., linear decel. 2: Linear accel., auto decel. 3: Auto accel./decel. (auto calculate the accel./decel. time by actual load) 4: Stall prevention by auto accel./decel. (limited by 01-12 to 01-21)
0
00-23
Motor Direction Control
0: Enable forward/reverse 1: Disable reverse 2: Disable forward
0
Group 2 Digital Input/Output Parameters
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
0: no function
1: multi-step speed command 1/multi-step position command 1
02-01 Multi-Function Input
Command 1 (MI1) (it is Stop terminal for 3­wire operation)
2: multi-step speed command 2/ multi-step position command 2
1
3: multi-step speed command 3/ multi-step position command 3
02-02 Multi-Function Input Command 2 (MI2)
4: multi-step speed command 4/ multi-step position command 4
2
5: Reset
02-03
Multi-Function Input Command 3 (MI3)
6: JOG command
3
7: acceleration/deceleration speed inhibit
4
02-04
Multi-Function Input Command 4 (MI4)
8: the 1st, 2nd
acceleration/deceleration time selection
9: the 3rd, 4th acceleration/deceleration time selection
0
02-05
Multi-Function Input Command 5 (MI5)
10: EF input (Pr.07-36)
11: B.B. input
0
02-06 Multi-Function Input
Command 6 (MI6) (specific terminal for TRG)
12: Output stop
02-23 Multi-Function Input
Command 7
13: cancel the setting of the optimal acceleration/deceleration time
0
02-24 Multi-Function Input
Command 8
14: switch between drive settings 1 and 2
0
02-25 Multi-Function Input
Command 9
15: operation speed command form AVI
0
02-26 Multi-Function Input
Command 10
16: operation speed command form ACI
0
02-27 Multi-Function Input
Command 11
17: operation speed command form AUI
0
02-28 Multi-Function Input
Command 12
18: Emergency Stop (Pr.07-36)
0
02-29 Multi-Function Input
Command 13
19: Digital Up command
0
02-30 Multi-Function Input
Command 14
20: Digital Down command
0
21: PID function disabled
22: clear counter
23: input the counter value (multi-function input
command 6)
24: FWD JOG command
25: REV JOG command
26: TQCPG/FOCPG mode selection
27: ASR1/ASR2 selection
28: Emergency stop (EF1)
29: Signal confirmation for Y-connection
30: Signal confirmation for Δ−connection
31: High torque bias (by Pr.07-29)
32: Middle torque bias (by Pr.07-30)
33: Low torque bias (by Pr.07-31)
34: Enable multi-step position control
35: Enable position control
36: Enable multi-step position learning function (valid at stop)
37: Enable pulse position input command
38: Disable write EEPROM function
39: Torque command direction
40: Force stop
41: Serial position clock
42: Serial position input
43: Analog input resolution selection
44: Enable initial reel diameter
45: Reset initial reel diameter 1
46: Reset initial reel diameter 2
47: Reset PID control integration of tension
48: Mechanical gear ratio switch
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
49: Enable Drive
50: Reserved
0: No function
11
02-11
Multi-function Output 1 RA, RB, RC(Relay1)
1: Operation indication
2: Operation speed attained 1
02-12
Multi-function Output 2 MRA, MRC (Relay2)
3: Desired frequency attained 1 (Pr.02-19)
4: Desired frequency attained 2 (Pr.02-21) 0
5: Zero speed (frequency command)
02-13
Multi-function Output 3 (MO1)
6: Zero speed with stop (frequency command)
7: Over torque (OT1) (Pr.06-06~06-08)
8: Over torque (OT2) (Pr.06-09~06-11)
9: Drive ready 0
02-14
Multi-function Output 4 (MO2)
10: User-defined Low-voltage Detection
11: Malfunction indication
12: Mechanical brake release (Pr.02-31)
02-35
Multi-function Output 5 (MO3)
13: Overheat
14: Software brake signal indication
15: PID feedback error
02-36
Multi-function Output 6 (MO4)
16: Slip error (oSL)
17: Terminal count value attained (Pr.02-16)
18: Preliminary count value attained (Pr.02-17)
02-37
Multi-function Output 7 (MO5)
19: Baseblock (B.B.) Indication
20: Warning output
21: Over voltage warning
02-38
Multi-function Output 8 (MO6)
22: Over-current stall prevention warning
23: Over-voltage stall prevention warning
24: Operation mode indication
02-39
Multi-function Output 9 (MO7)
25: Forward command
26: Reverse command
27: Output when current >= Pr.02-32
02-40
Multi-function Output 10 (MO8)
28: Output when current < Pr.02-32
29: Output when frequenc y >= Pr.02-33
30: Output when frequency < Pr.02-33
02-41
Multi-function Output 11 (MO9)
31: Y-connection for the motor coil
32: Δ connection for the motor coil
33: Zero speed (actual output frequency)
02-42
Multi-function Output 12 (MOA)
34: Zero speed with Stop (actual output frequency)
35: Error output selection 1 (Pr.06-23)
36: Error output selection 2 (Pr.06-24)
37: Error output selection 3 (Pr.06-25)
38: Error output selection 4 (Pr.06-26)
39: Position attained (Pr.10-19)
40: Speed attained (including zero speed)
41: Multi-position attained
42: Crane function
43: Motor zero-speed output (Pr.02-43)
44: Max. reel diameter attained
45: Empty reel diameter attained
46: Broken belt detection
47: Break release at stop
48: Error PID feedback of tension
49: Reserved
50: Reserved
Group 3 Analog Input/Output Parameters
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Chapter 4 Parameters|
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Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
0: Output frequency (Hz)
0
03-18
Analog Output 1
1: Frequency command (Hz)
2: Motor speed (Hz)
03-21
Analog Output 2
3: Output current (rms)
4: Output voltage
03-24
Analog Output 3
5: DC Bus Voltage
6: Power factor
7: Power
8: Output torque
9: AVI
10: ACI
11: AUI
12: q-axis current
13: q-axis feedback value
14: d-axis current
15: d-axis feedback value
16: q-axis voltage
17: d-axis voltage
18: Torque command
19: Pulse frequency command
03-19
Gain for Analog Output 1
0~200.0% 100.0
03-20
Analog Output 1 Value in REV Direction
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
03-22
Gain for Analog Output 2
0~200.0% 100.0
03-23
Analog Output 2 Value in REV Direction
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
03-25
Gain for Analog Output 3
0~200.0% 100.0
03-26
Analog Output 3 Value in REV Direction
0: Absolute value in REV direction 1: Output 0V in REV direction 2: Enable output voltage in REV direction
0
Group 5 Motor Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
05-01
Full-load Current of Motor 1 (A)
40-120% of drive’s rated current
#.##
05-02
Rated power of Motor 1 (kW)
0~655.35 #.##
05-06
Stator Resistance (Rs) of Motor 1
0~65.535Ω
#.###
05-07
Rotor Resistance (Rr) of Motor 1
0~65.535Ω
#.###
05-08 Magnetizing Inductance
(Lm) of Motor 1
0~6553.5mH #.#
05-09
Stator inductance (Lx) of Motor 1
0~6553.5mH #.#
05-13
Full-load Current of Motor 2 (A)
40-120% #.##
05-14
Rated Power of Motor 2 (kW)
0~655.35 #.##
05-17
No-load Current of Motor 2 (A)
0- factory setting of Pr.05-01 #.##
05-18
Stator Resistance(Rs) of Motor 2
0~65.535Ω
#.###
05-19
Rotor Resistance(Rr) of Motor 2
0~65.535Ω
#.###
05-20 Magnetizing Inductance
(Lm) of Motor 2
0~6553.5mH #.#
05-21
Stator Inductance(Lx) of Motor 2
0~6553.5mH #.#
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Chapter 4 Parameters|
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Group 6 Protection Parameters
Pr. Explanation Settings
F
actory
Setting
VF VFPG SVC FOCPG TQCPG
06-03
Over-current Stall Prevention during Acceleration
00~250% (100%: drive’s rated current)
170
06-04
Over-current Stall Prevention during Operation
00~250% (100%: drive’s rated current)
170
06-07
Over-torque Detection Level (OT1)
10~250%(100%: drive’s rated current)
150
06-10
Over-torque Detection Level (OT2)
10~250%(100%: drive’s rated current)
150
06-12
Current Limit
0~250%(100%: drive’s rated current)
150
06-17 Present Fault Record 0: No fault 0
1: Over-current during acceleration (ocA)
2: Over-current during deceleration (ocd) 0
06-18
Second Most Recent Fault Record
3: Over-current during constant speed (ocn)
4: Ground fault (GFF)
5: IGBT short-circuit (occ) 0
06-19
Third Most Recent Fault Record
6: Over-curent at stop (ocS)
7: Over-voltage during acceleration (ovA)
8: Over-voltage during deceleration (ovd) 0
06-20 Fourth Most Recent
Fault Record
9: Over-voltage during constant speed (ovn)
10: Over-voltage at stop (ovS)
11: Low-voltage during acceleration (LvA)
12: Low-voltage during deceleration (Lvd)
06-21 Fifth Most Recent
Fault Record
13: Low-voltage during constant speed (Lvn)
14: Low-voltage at stop (LvS) 0
15: Phase loss (PHL)
16: IGBT over-heat (oH1)
17: Heat sink over-heat (oH2)(for 40HP above) 0
06-22 Sixth Most Recent
Fault Record
18: TH1: IGBT hardware failure (tH1o)
19: TH2: Heat sink hardware failure(tH2o)
20: Fan error signal output
21: over-load (oL) (when it exceeds 150% rated current, 1 min later it will be overload)
22: Electronics thermal relay 1 (EoL1)
23: Electronics thermal relay 2 (EoL2)
24: Motor PTC overheat (oH3)
25: Fuse error (FuSE)
26: over-torque 1 (ot1)
27: over-torque 1 (ot2)
28: Reserved 29: Reserved 30: Memory write-in error (cF1)
31: Memory read-out error (cF2)
32: Isum current detection error (cd0)
33: U-phase current detection error (cd1)
34: V-phase current detection error (cd2)
35: W-phase current detection error (cd3)
36: Clamp current detection error (Hd0)
37: Over-current detection error (Hd1)
38: Over-voltage detection error (Hd2)
39: Ground current detection error (Hd3)
40: Auto tuning error (AuE)
41: PID feedback loss (AFE)
42: PG feedback error (PGF1)
43: PG feedback loss (PGF2)
44: PG feedback stall (PGF3)
45: PG slip error (PGF4)
46: PG ref input error (PGr1)
47: PG ref loss (PGr2)
48: Analog current input loss (ACE)
49: External fault input (EF)
50: Emergency stop (EF1)
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Chapter 4 Parameters|
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Pr. Explanation Settings
F
actory
Setting
VF VFPG SVC FOCPG TQCPG
51: External Base Block (B.B.)
52: Password error (PcodE)
53: Reserved 54: Communication error (cE1)
55: Communication error (cE2)
56: Communication error (cE3)
57: Communication error (cE4)
58: Communication Time-out (cE10)
59: PU time-out (cP10)
60: Brake transistor error (bF)
61: Y-connection/Δ-connection switch error (ydc)
62: Decel. Energy Backup Error (dEb)
63: Slip error (oSL)
64: Broken belt error (bEb)
65: Error PID feedback signal of tension (tdEv)
06-32
Output Frequency for Malfunction
0.00~655.35 Hz
Read-
only
06-33
Output Voltage for Malfunction
0.0~6553.5 V
Read-
only
06-34
DC Voltage for Malfunction
0.0~6553.5 V
Read-
only
06-35
Output Current for Malfunction
0.00~655.35 Amp
Read-
only
06-36
IGBT Temperature for Malfunction
0.0~6553.5 °C
Read-
only
Group 7 Special Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
07-05
Proportional Gain for DC Brake
1~500 50
07-19
Fan Control 0: Fan always ON
1: 1 minute after AC motor drive stops, fan will be OFF 2: AC motor drive runs and fan ON, AC motor drive stops and fan OFF
3: Fan ON to run when preliminary heat sink temperature(around 60
o
C) attained
4: Fan always OFF
0
07-27
Source of Torque Offset
0: Disable 1: Analog input (Pr.03-00) 2: Torque offset setting 3: Control by external terminal (by Pr.07-29 to Pr.07-
31)
0
07-36
Emergency Stop (EF) & Forced Stop Selection
0: Coast stop 1: By deceleration Time 1 2: By deceleration Time 2 3: By deceleration Time 3 4: By deceleration Time 4 5: System Deceleration 6: Automatic Deceleration
0
Group 8 High-function PID Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
08-00
Input Terminal for PID Feedback
0: No function 1: Negative PID feedback from external terminal AVI (Pr.03-00) 2: Negative PID feedback from PG card (Pr.10-15, skip direction) 3: Negative PID feedback from PG card (Pr.10-15) 4: Positive PID feedback from external terminal AVI (Pr.03-00) 5: Positive PID feedback from PG card (Pr.10-15, skip direction) 6: Positive PID feedback from PG card (Pr.10-15)
0
○ ○
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Chapter 4 Parameters|
4-44 Revision Dec. 2008, 04VE, SW V2.05
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
0: Disable 0
08-21
Tension Control Selection
1: Tension closed-loop, speed mode
2: Line speed closed-loop, speed mode
3: Reserved
4: Tension open-loop, torque mode
08-22
Wind Mode 0: Rewind
1: Unwind
0
08-23
Mechanical Gear A at Reel
1-65535 100
08-24
Mechanical Gear B at Motor
1-65535 100
08-29
Proportional Gain 1 of Tension PID P
0.0~1000.0 50.0
08-30
Integral Time of Tension PID I
0.00~500.00 sec 1.00
08-32
Proportional Gain 2 of Tension PID P
0.0~1000.0 50.0
08-33
Integral Time 2 of Tension PID I
0.00~500.00 sec 1.00
08-36
Tension/Line Speed PID Output Limit
0~100.00%
20.00
08-40
Pulse Number for Each Meter
0.0~6000.0 pulse/m
0.0
08-41
Current Line Speed 0.0~3000.0m/min 0.0
08-46
Initial Reel Diameter
0.0~6000.0mm
1.0
08-47
Initial Reel Diameter 1
0.0~6000.0mm
1.0
08-48
Initial Reel Diameter 2
0.0~6000.0mm
1.0
08-55
Smart Start Function
0: Disable 1: Enable 2: In unwind mode, rewind in reverse direction
1
08-61
Allowance Difference of Reel Diameter of Broken Belt Detection
1.0~6000.0mm 100.0
08-64
Allowance Error Detection Time of Tension/Line Speed PID Feedback
0.0~10.0 sec 0.5
08-65
Error Treatment of Tension/Line Speed PID Feedback
0: Warn and keep operation 1: Warn and coast to stop 2: Warn and ramp to stop
0
Group 9 Communication Parameters
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
09-22
Display Digital Value of Analog Output 2
0~4095 Read-
only
09-23
Display Digital Value of Analog Output 3
0~4095 Read-
only
Group 10 Speed Feedback Control Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
10-02
Encoder Feedback Fault Treatment
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop
2
10-03
Detection Time for Encoder Feedback Fault
0.00~10.0 sec 1.0
10-04
ASR (Auto Speed Regulation) Control ( P) 1
0~40 10
10-05
ASR (Auto Speed Regulation) Control (I)
0.000~10.000 sec 0.100
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Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-45
Pr. Explanation Settings
Factory Setting
VF VFPG SVC FOCPG TQCPG
1
10-06
ASR (Auto Speed Regulation) Control ( P) 2
0~40 10
10-07
ASR (Auto Speed Regulation) Control (I) 2
0.000~10.000 sec 0.100
10-08
ASR 1/ASR2 Switch Frequency
5.00~600.00Hz 7.00
10-09
Low Pass Filter Time of ASR Output
0.000~0.350 sec 0.008
10-10
Encoder Stall Level
0~120% (0: disable) 115
10-11
Encoder Stall Detection Time
0.0~2.0 sec 0.1
10-12
Encoder Slip Range
0~50% (0: disable) 50
10-13
Encoder Slip Detection Time
0.0~10.0 sec 0.5
10-14
Encoder Stall and Slip Error Treatment
0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop
2
10-17
Electrical Gear A (PG1 of PG card)
1~5000 100
10-18
Electrical Gear B (PG2 of PG card)
1~5000 100
10-19
Positioning for Encoder Position
0~65535 pulses
0
10-20
Range for Encoder Position Attained
0~20000 pulses 10
10-21
P Gain of Zero Speed
0~40 10
10-22
I Gain of Zero Speed
0.000~10.000 sec 0.100
10-23
Feed Forward Gain of APR
0~100 30
10-24
Deceleration Time for Internal Position/Waiting Time for Switching Max. Frequency
0.00~600.00 sec/00~6000.0 sec 3.00
3.0
10-27
Mechanical Gear at Load A1
1~65535 100
10-28
Mechanical Gear at Motor B1
1~65535 100
10-29
Mechanical Gear at Load A2
1~65535 100
10-30
Mechanical Gear at Motor B2
1~65535 100
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Page 99
Chapter 4 Parameters|
4-46 Revision Dec. 2008, 04VE, SW V2.05
Group 11 Advanced Parameters
Pr. Explanation Settings
Factory
Setting
VF VFPG SVC FOCPG TQCPG
11-00
System Control
bit 0: Auto tuning for ASR and APR
bit 1: Inertia estimate (only for FOCPG mode) bit 2: Zero Servo bit 3: Reserved
0
11-10
Speed Feed Forward Gain
0~100% 0
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Page 100
Chapter 4 Parameters|
Revision Dec. 2008, 04VE, SW V2.05 4-47
4.3 Description of Parameter Settings
Group 0 User Parameters : This parameter can be set during operation.
00-00 Identity Code of the AC Motor Drive
Control
mode
VF VFPG SVC FOCPG TQCPG
Factory setting: ##
Settings Read Only
00-01 Rated Current Display of the AC Motor Drive
Control
mode
VF VFPG SVC FOCPG TQCPG
Factory setting: ##
Settings Read Only
Pr. 00-00 displays the identity code of the AC motor drive. The capacity, rated current, rated
voltage and the max. carrier frequency relate to the identity code. Users can use the following
table to check how the rated current, rated voltage and max. carrier frequency of the AC motor
drive correspond to the identity code.
Pr.00-01 displays the rated current of the AC motor drive. By reading this parameter the user
can check if the AC motor drive is correct.
The factory setting is rated current for the constant torque and can be set in Pr.00-12.
230V Series
kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37
HP 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
Pr.00-00 4 6 8 10 12 14 16 18 20 22 24 26
Rated Current
for Constant
Torque (A)
5 7.5 11 17 25 33 49 65 75 90 120 146
Rated Current
for Variable
Torque (A)
6.3 9.4 13.8 21.3 31.3 41.3 61.3 81.3 93.8 113 150 183
Max. Carrier
Frequency
15kHz 9kHz
460V Series
kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 HP 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100
Pr.00-00 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33
Rated Current
for Constant
Torque (A)
3 4.2 6 8.5 13 18 24 32 38 45 60 73 91 110 150
Rated Current
for Variable
Torque (A)
3.8 5.3 7.5 10.6 16.3 22.5 30 40 47.5 56.3 75 91.3
113.8
138 188
Max. Carrier
Frequency
15kHz 9kHz 6kHz
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