6. Battery specification
6-1 JIS Code conversion table
6-2 DIN, EN Type comparison table
7. How much do you know about vehicle battery
7-1 Internal resistance of different types of battery is diff er en t
7-2 The amount of storage capacity of the battery cannot be
measured by intuition
7-3 Meaning of common standard abbreviation of battery
8. Supplementary instruction
…………… … … … … ……………… … … … … …………… … …2
…………… … … … … ……………… … … … … …………… …3
………… … … … … … …………4
…………… … … … … …………… … … … … … ………4
…………… … … … … ……………… …5
………… … … … … … …………… … … …8
………… … … … … … …………… … … … … …13
…………… … … … … …………… … … … … … ………16
…………… … … … … …………… … … … … …16
………… … … … … … …………… … …18
…………… … … … … ……19
………… …19
………… … …19
…………… … … … … …………… … … … … … …………20
…………… … … … … ……………… … … … …22
Warning
Please read this manual carefully and operate
this product according to instructions.
8. Supplementary instruction
The manufacturer of this product will offer a one-year warranty. But
manufacturer may not take any responsibility for any failure caused by
operation not in accordance with the instructions, in violation of the relevant
knowledge or violate the laws and regulations. Manufacturer reserves the
right to modify the product without notifications for the difference generated
by the modification made in this manual.
1. Notes
1 ) The operation site must be ventilated with good environment. It’s
better to do the test under room temperature.
2 ) Do not use it outdoors when weather is bad such as rainy, snow, etc.
and keep it away from rom open flame, water, and inflammable, explosive
objects as far as possible when using.
3 ) Before using the instrument, you must correctly distinguish the
positive pole (+) and negative pole (-) of battery, then connect the red casing
clip of instrument to the positive pole (+) of battery, and connect the black
casing clip to the negative pole (-) of battery. And connection must be firm.
1
22
seconds or start the motor again. In fact, the power is consumed the most
when starting the engine, the battery voltage can be dropped to 10.5V and
below from normal 12.5V at the moment of large ampere output.
The greater of the cold cranking ampere has larger help for such
unsmooth starting.
◆ CA - Cranking Ampere
Its meaning is similar to CCA, unit is also Ampere, its only difference from
CCA is the temperature. CCA is the result under the temperature of -17.8℃,
while CA is the result under 0℃. If the battery marked with CCA and CA, the
CA value will be lower than CCA, because the lower of the temperature, the
worse performance of battery it will be.
◆ AH - Ampere Hour
It is the standard defined by Japanese industrial standard (JIS). Simply
put, the battery is discharged at a fixed ampere can maintain for 20 hours,
voltage can be 10.5V and above, 21 this fixed amperes multiply by hours is
Ampere Hour. For example, 20hours and discharged at fixed 20 Ampere, the
ampere hour of battery is 100.
◆ DIN - Germany standard
The ampere of battery can reach 9.0V for 30s under the cold temperature
of 0°F(-18℃), and maintain the minimum voltage, while at 8.0V, mai nt ai n fo r
150s.
◆ IEC - The international association of electronic science and
technology
Under the average current intensity, each battery soaked in 0°F (18℃) for
cooling, the lowest voltage is 8.4V and maintained for 60s.
◆ BSR - British national inspection standard
Under the average current intensity, each battery soaked in 0°F(-18℃) for
cooling, the lowest voltage is 6.0V and maintained for 180s.
◆ BCI - The international association of battery
Under the average current intensity, each battery soaked in 0°F (-18℃) ~
-20°F(-29℃)for cooling, the lowest voltage is 7.2V and maintained for 30s.
21
2
The excellent materials, reliable process and design, advanced circuit
control, and good details and quality control system guarantee the high
quality, accuracy and reliability of the instrument.
Battery acid is mixed by distilled water + pure sulfur acid at the proportion of
1.260 / 20 ℃, for a brand new battery, if the battery acid is under the normal
range, the acidity is fixed, if the battery acid is less than the normal level, add
distilled water in addition to maintain water level, PH value should also be
maintained.
3. Specifications
◆ Traction lead-acid battery
1 ) Used on ordinary 6V, 12V t ra ct io n le ad -a ci d ba tt er y.
If the battery is working properly, then in addition to PH value is fixed, the
proportion value will be in a certain range.
Battery for small vehicle
Voltage(V) Power(%)
12.7
>
12.69 0 %
12.47 0 ~ 8 0 %
12.150%1.16
1225%1.13
<
After the batter is fully charged, the proportion of battery acid can't reach
1.26 ~ 1.28, measured voltage cannot reach to 12.7V and above, which
indicates the storage capacity of the battery has been decreased, at this time
if the proportion of battery acid is deliberately adjusted to 1.26 (adding
sulfuric acid water proportion), will not bring the dying back to life, but may
let the battery dead faster, because acidity of battery acid will also increase,
but not increase the voltage.
1 0 0 %
7-3 Meaning of common standard
abbreviation of battery
◆ RC-Reserve Capacity
Each battery has 25A power at average load per minute at 80°F(27℃),
and can keep the lowest voltage at 10.5 V or so.
◆ CCA- Cold Cranking Ampere
Under the fixed ampere strength, each battery soaked in 0°F(-18℃)~
-20°F(-29℃) for cooling can hold 30seconds, maintain the lowest voltage of
7.2 V. Cold cranki ng amp er e un it i s Amp er e. F or c om mo n ve hi cl e, e sp ec ia ll y
old vehicle, the engine cannot be started smoothly, must be hold for a few
Proportion
1.26~1.28
1.24
1.22
<
3
20
Continued
TypeSame typ eDINENTypeSame t ypeDINEN
5553155545 55559L25542063013470680
555595 5 5 3 0 8 8 0 5 6 2 5 5 4 2 0 6 3 5 4 5
555645 5 5 5 2 5 5 5 6 3 2 5 5 4 2 0 6 4 0 2 0
555645 5 5 6 5 5 5 5 4 8 2 5 5 4 2 0 6 4 0 2 8
555705 5 5 6 7 5 5 5 6 5 L 2 5 5 4 2 0 6 4 0 3 6
56012
560485 6 0 6 8 5 6 0 6 9 2 5 0 3 9 0 6 5 5 1 3
560495 6 0 6 9 5 6 0 7 3 2 5 0 3 9 0 6 5 5 1 4
560775 6 0 3 0
560915 5 8 1 1
561115 5 0 4 8
562185 6 0 9 2
562195 6 2 1 6
56220
5622556323300510730117401200
5631856312 56311300510
2 3 0 3 9 0 6 4 3 1 7
3 0 0 5 1 0 6 7 0 4 3
3 60 5 4 0 6 8 0 3 2
3 0 0 5 4 0 7 0 0 2 9
3 0 0 5 1 0 7 0 0 3 6
3 0 0 5 1 0 7 1 0 1 4
2 8 0 5 1 0 7 2 5 1 2
6 3 5 4 9
6 4 3 1 7 6 4 3 1 8
6 4 0 3 5
6 4 3 1 8 6 4 3 2 3
6 5 5 1 5
6 7 0 4 5
6 8 0 3 4
7 0 0 3 8 7 0 0 2 7
6 8 0 4 0 6 8 0 2 1 5 70950
7 1 0 1 5
4 20680
3 25550
5 20760
4 60760
5 40900
5 40900
5 70900
6 001000
6 001000
6 301050
7 001150
6 801150
5) LED Status indication:
Battery status: “ GREEN ”(service life and battery good) ,“ YELLOW
”(service life and battery abnormal) , “RED ”(replace battery);
◆ General
1 ) Test clip poor contact protection / Test clip reversed connection
3 ) Overall dimensions:4.5 * 2.8 * 8 inch ( 11.5 *7.0 * 20.5 cm ) ;single
weight: 2 lb ( 900 g ).
4. The instrument panel description
diagram
7. How much do you know about
vehicle battery
7-1 Internal resistance of different types of
battery is different
The same type of battery, internal inconsistences are diff er en t du e to
different chemical characteristics. Battery internal resistance is small, we
usually use the milliohm unit to define it. Resistance is an important technical
indicator to measure the battery performance. Under normal condition, the
battery discharge capacity of small internal resistance is strong, while the
battery discharge capacity of large internal resistance is weak.
7-2 The amount of storage capacity of the
battery cannot be measured by intuition
You can use the hydromet er t o me as ur e th e wo rk in g st at e of t he b at te ry.
19
vent
LCD
test clip
LED
button
5. Function instructions
Instrument has three main functions : traction lead-acid battery test,
start-up lead-acid battery test, battery charging system test.
4
◆ Tur n off the vehicle engine and the electric circuit, connect the positive
pole (red clip) and negative pole (black clip) of instrument to the battery
accordingly (red clip connects to positive output of charging system, black
clip connects to negative output).
◆ Press <▲> <▼> buttons to select test item then press < E N T E R > fo r
further function selection.
5-1 Traction lead-acid battery
Operating steps:
1 ) Turn off the vehicle engine and the electric circuit, pay attention to
nominal capacity of the battery.
2 ) Connect the test clips of instrument respectively to positive and
negative terminal of battery.
3 ) Instrument powers on, press <▲> <▼> to select power battery, press
< E N T E R > to fu rt he r se le ct io n.
4 ) Based on rated voltage of battery, press <▲> <▼> to set the test
voltage, press < E N T E R > to c on fi rm : ( “ Cu rr en t vo lt ag e: 12 .3 8 V ” on
screen is the measured voltage between two terminals)
55B24 L N X10 0-S6L 43 5 42 0 500245H 52LN X40 0-20L1 5301 50
330
330
330
330
330
330
360
360
360
360
310 380 480 165G5 1R
310 380 480 165G5 1L
105F5 1R
105F5 1L
115E 41R
115E 41L
115F 51R
115F 51L
145F5 1R
145F5 1L
145G5 1R
145G5 1L
170F5 1R
170F5 1L
180G5 1L
180G5 1L
NX120-7 L 620 660850
N100L
N100Z
N100Z L 580 720880
N100Z
N100Z L 580
NS120
NS120 L 650 800960
N120
N120L
NX200-1 0 800
NX200 10L 800
NS150
NS150 L 780 920
N150
NX100-5 580 580630
NX110-5L 580 580630
N150L
NT200 -12 640
NT200 -12L 640
NS200
NS200 L 935 980
NX250-1 2 1045
NC250-12L 1045
NT250-1 5L 1090
NT250-1 5L 1090
515 640770
580 720880
580
650 800960
650 800960
650 800960
800
800
780 920
780 9001100
780 9001100
395 980
5 ) Based on rated AH capacity of battery to adjust the range 40 - 200 Ah ,
increment of 5 Ah , press <▲> <▼> to adjust the corresponding AH capacity:
6 ) After setting reted voltage and reted AH capacity of battery, press < E
N T E R >, instru me nt a ut om at ic al ly s ta rt s th e re st t es t, a s th e re su lt l es s th an
10s of discharging, test result is displayed on screen, at the same time,
prompts the status of battery (Battery status: “ GREEN ”(battery sufficient) ,“
YELLOW ”(battery low) , “RED ”(replace battery);
Details:
Test results:
“Current voltage:12.38 V”: voltage is the battery not connected to the
load provided by instrument, the voltage will be changed when testing output
voltage of battery.
“Load voltage: 11.85V”: the voltage is battery connected to the load
provided by instrument and basically stabilized, this value is the retention
value of the result of discharging test.
“Rated capacity: 60 Ah ”: rated nomanil AH capacity of battery set by
user. "Internal resistance of battery: 4.78 mΩ" : the internal resistance
parameter of battery, determined in test process. In order to facilitate a better
understanding of the battery status, you can use no-load voltage of
measured battery of the instrument for determination (DO NOT need to hold
the load switch). The deterimination conditions are shown in the table below.
17
6
◆ (12V battery)
Test result
Battery status
“ Sufficient”
( LED green)
The battery is in good status. Power is sufficient.
“ Low ”
( LED yellow)
If the brightness of LED is stable, battery is OK,
but power is insufficient.
“ Replace ”
( LED red)
At this time, the re will be alarm, indicating th e
battery is failed. Under this situation, we should
loosen t he load s wi tc h, and ch ec k the no-load
voltage value displayed on LE D digital display. I f
the value returns to 12V and above rapidly,
indicating battery is failed. If voltage value is
slowly r ec ov er ed , the battery may not fail, but yo u
need to do further testing.
Voltage mete r di splayed value
The remaini ng a mount of battery %
◆ (6V battery)
Voltage meter displa ye d va lue
The remaining amoun t of battery %
Test result analysis:
Note:
During the te st, if the batt ery no-load p ower voltage is l ess than 11.80 V (12 V
battery sys tem) or less th an 5.60 V(6 V battery s ystem), pre ss < test> butt on, the
instrumen t will prompt l ow voltage, y ou need to charge the batt ery first befor e
simulativ e battery loa d test. Instr ument will prom pt low voltag e as follows:
< 1 2 . 0 0 V
< 6 . 0 0 V
7
< 2 5 %
< 2 5 %
< 1 2 . 2 0 V
< 5 0 %
< 6 . 1 0 V < 6 . 2 0 V
< 5 0 %
< 1 2 . 4 0 V
≥12.6V
< 7 5 %
< 7 5 % 1 0 0 %
1 00%
≥6. 3V
Refer enc e data (1 2V sy stem)
Statu sBatte ry vo ltageE ngi ne perf orm ance
No head lig hts a nd
air-con dit ionin g(n eed to st ep on t he
Head ligh ts an d air-c ond ition ing
turne d on (nee d to st ep on the g as for
The abo ve nu mbers a re fo r refer enc e onl y, if th e batte ry ha s a probl em, a lso can
gas for detec tio n)
detec tio n)
>13.5
1 3 . 2 ~ 1 3 . 5
1 3 . 0 ~ 1 3 . 2
<1 3
13.4-14. 6
13.2-13. 4
<13.2
aff ect the d ata
Needs d ete ction i n fac tory
Commo n, ne eds att ent ion
Needs d ete ction in fact ory
Norma l
Common
Atten tio n
immed iat ely
Norma l
immed iat ely
6. Battery specification
( The following table is the reference data, the actual value will be
4 ) If the measured charging system is online, the instrument will prompt
the following image, start the engine and rise the speed to 2,500 to 3,000,
press <ENTER > into the next step; if the measured charging system is
offline, then skip this step, directly into Step 5 of the charging system
function testing interface.
5 ) Enter into test interface of charging system, as follows:
During the te st, use the ins trument for l oad discharge test, the load componen ts
will produc e a certain tem perature ri se, when the temp erature rea ches a level,
instrumen t will enter a st ate of protec tion, if users co ntinue to tes t, the instru ment
will prompt h igh tempera ture protec tion, users nee d to wait for a mom ent, It is not
allowed to do f urther test u ntil the temp erature of load c omponent go es down to
normal stat us.
Note:
The environ ment temper ature will ha ve obvious effect on the b attery status .
Standard te st environm ent tempera ture is 69.8 ℉ (21 ℃). When the tem perature is
lower than it , especiall y at low temper ature, the battery power wil l be markedly
reduced. In g eneral cond ition, the te mperature is lo wer than stan dard temper ature of
about 6℃, the bat tery capaci ty will drop ab out 10%.
The maximum output of charging system figure displays the current test
voltage is 13.88V, sta nd ar d ma xi mu m vo lt ag e 15 .0 0V ( fo r 6 V ch ar gi ng
system, the standard maximum voltage is 7.50V), and measured maximum
voltage is 14.10V.
The minimum output of charging system figure displays the current test
voltage is 13.88V, sta nd ar d mi ni mu m vo lt ag e 13 .3 0V ( fo r 6 V ch ar gi ng
system, the standard minimum voltage is 6.60V), and measured minimum
voltage is 13.58V.
Charging system specification:
★ If the voltage reading is higher than 15.0V (for 6 V charging system,
the highest standard voltage is 7.50 V), please check the voltage regulator.
★ If the voltage reading is lower than 13.3V (for 6 V charging system, the
lowest standard voltage is 6.60 V), please check the connecting points, lines
and engine.
15
5-2 Start-up lead-acid battery
Connect the instrument test clips respectively to the positive and
negative terminals of the battery. Instrument powers on, press <▲> <▼> to
select starting battery, press <ENTER > to further selection.
5-2-1 Battery ability
Preparation before test.
◆ If the vehicle is running, please shut down and turn the key to OFF
position.
◆After driving for a while, the battery is just full and voltage will be
slightly higher than the normal value, please turn on the head light for 2 ~ 3
minutes, let the voltage drops back to normal before testing.
8
Operating steps:
1 ) Connect red clip to the positive pole of battery, black clip to negative
pole of battery. Contact must be good, lest affe ct t he t es t re su lt s.
2 ) Press <▲> <▼> to select battery capacity function test, then press <
ENTER> to further selection, as follows:
acid battery charging equipment, instrument divides the charging system test
into online and offline test.
◆ Respectively connect the test line to positive and negative terminals of
battery.
◆ As instrument powers on, press <▲> <▼> to select battery charging
system, press<ENTER> to further selection.
3 ) Based on the standard of battery, press <▲> <▼> to select the test
standards, if battery is “JIS” standard, you need to look up CCA, then select
“CCA” (SAE) as test standard, after the test standard selected, press <
ENTER > to next step, as shown in figure:
4 ) Based on the standard value indicated on battery, press <▲> <▼> to
adjust the test reference standard value of battery, hold <▲> <▼> to
continuous value adjustment. As shown in the figure:
5 ) After the test reference standard value of battery is adjusted, press <
ENTER > to start test.
6 ) After test completes, test results will be shown on display screen:
Preparation before test:
◆ If the vehicle shuts down, please start the engine; or switch on offline
lead-acid battery charging equipment.
Operating steps:
1) When the vehicle is running or offline lead-acid battery charging
equipment is switched on, connect red clip to the positive pole of battery,
black clip to negative pole of battery, select battery charging system. Contact
must be good, lest affect the test results.
2) Based on the nominal voltage of charging system, press <▲> <▼> to
select the test voltage, press <ENTER > to confirm: (Instrument can be used
for testing 6 V and 12 V lead-acid battery charging equipment.)
3 ) Based on the status of charging system (on line: in the vehicle; off line:
independent charging equipment off the vehicle), press <▲> <▼>to set
selected status, press <ENTER > to confirm:
9
14
5-2-3 Maximum load system testing
Battery test results description:
Operating steps:
1 ) When the vehicle is running, connect red clip to the positive pole of
battery, black clip to negative pole of battery. Co nt ac t mu st b e go od , le st
affect the test results.
2 ) Press <▲> <▼> to select the maximum load system test, test item as
follows:
3 ) After entering, instrument will prompt the following image:
4 ) After operate as indicated in Step 3, press < E N T E R > to e nt er i nt o
the test interface of the maximum load test, as follows:
◆ Normal test result
Battery voltage 12.41 V
Fully charged 1 0 0 %1 2 . 7 8 V
75 % 12.54 V
50 % 12.30 V
25 % 12.12 V
Fully discharged 11.94 V
CCA value 588 CCA
Determination of the battery status
Internal resistance 4. 75 m Ω
The higher of CCA value of battery, the internal resistance is lower
generally.
Note: the sta ndard of the in ternal resi stance will be di ffere nt due to the different
materials o f battery of ba ttery manuf acturers, so th ere is no defin ite standar d. But the
same manufa cturer uses t he same type of b attery, th e internal resi stance of bat tery
will not differ too mu ch.
5 ) Read the lowest voltage. If the voltage reading is higher than 12.8V,
indicates the system is normal.
6 ) Press < E S C > to exist and return to Step ( 2 )。
★ If the voltage reading is lower than 12.8 V, ple as e ch ec k wh et he r th e
generator belt wears out or circuit is short.
5-3 Battery charging system
For the online charging system in the vehicle and general offline lead-
13
Service life shows the using state of the battery, when the service life of
battery is lower than 45%, the battery should be replaced.
Service life
> 8 0 %
> 6 0 %
> 4 5 %
< 4 5 %
Test result
Needs attenti on
Recommended re placing Battery life has ru n ou t, please repla ce
Good
General
Remark
Battery is in goo d co ndition
Battery statu s barely passab le
Battery life wi ll r un out, needs a tt ention
10
◆ Recommended replacing
pole of battery. Contact must be good, lest affe ct t he t es t re su lt s.
3 ) Press <▲> <▼> to select start-up load function, as follows:
Test result indicates the service life of battery is only 32%, please
replace the battery.
◆ Service life test is normal, test result shows battery voltage is low
Test result indicates the service life of battery is 100%, but voltage is only
12.11V, so battery needs charge.
◆ Service life test is normal, test result shows battery voltage below
level
Test result indicates the battery voltage is only 11.88V, voltage below
level may affect the test result, please charge the battery and retest.
5-2-2 Cranking load test of starting system
Operating steps:
1 ) If the vehicle is running, please shut down and turn the key to OFF
position.
2 ) Connect red clip to the positive pole of battery, black clip to negative
4 ) After test item selected, press <ENTER > to enter into cranking load
test interface, as shown in figure:
The current test voltage (static voltage) 12.36V and standard voltage 9.6
V are displayed in figure, and the lowest starting voltage is 12.30V in the
cranking process.
5 ) Start the vehicle engine, testing instrument can automatically
measure and record the minimum voltage of battery output in the process of
engine starting. Under normal condition, the voltage of battery in the process
of engine starting should be more than 9.6 V.
6 ) Press < E S C > to exit and return to Step( 2 ).
Starting system instruction:
★ If the minimum voltage reading is higher than 9.6 V, ind ic at es s ta rt in g
system is good.
★ If the minimum voltage reading is lower than 9.6 V, in di ca te s st ar ti ng
system is NOT good.
Please check the related parts such as connecting points, lines and
engine, battery terminals are corrosive or not.
R( 12 V system)eference da ta
Starting vo lt age Batte ry discharge pe rformance
1 0 . 7 V and above
1 0 . 2 ~ 1 0 . 7 V
9 . 6 ~ 1 0 . 2 V
9 . 6 V and below
Good
Normal
Poor
Failed
Battery dis po sal
No need repla ci ng
Needs obser vi ng
Needs repla ci ng recently
Needs repla ci ng immediat el y
11
12
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